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Custom muni project...

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rec.sport.unicycling
Published
31 March 2005
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18 June 2006
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andrew_carter
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  1. I'll try not to babble on too much in this thread (something I often do
    when talking about unicycle projects). So here it is...

    THE ORIGINAL CUSTOM FRAME

    In early 2003 I had my first custom muni frame built. I adored it,
    except for the horrible lack of side tyre clearance (1-2mm or so). It
    was light, rigid, beautiful, and yellow.

    Original thread - http://tinyurl.com/5ndom
    Design changes - http://tinyurl.com/6jjkn
    Bearing holders - http://gallery.unicyclist.com/albuo16/aak ,
    http://gallery.unicyclist.com/albuo16/aal
    Frame crown - http://gallery.unicyclist.com/albuo16/aat ,
    http://gallery.unicyclist.com/albuo16/aav
    Completed custom muni pics - http://gallery.unicyclist.com/albup21

    I sold the frame to a friend who has built it into a beautiful light
    muni with a smaller tyre and rim. I went onto another frame...

    THE INTERMEDIATE FRAME

    I was given this old prototype frame from unicycles.com.au . This is
    the one I'm riding with for now. I don't like it because although it's
    really rigid, it's also really heavy, the brake bosses are mounted
    poorly, the bearing holders aren't quite the right diameter, and it has
    the same 1-2mm side clearance as my old frame. I'm planning on giving
    it away and getting a new custom frame made.

    Here's a thread about it - http://tinyurl.com/4cle4

    THE FUTURE CUSTOM FRAME

    I'm changing frame builders this time, to a friend of mine who is a keen
    muni rider and very skilled at this sort of thing. This is him -
    http://gallery.unicyclist.com/album373/DSC08598 .

    As I said, I adored most aspects of my original frame and hate most
    aspects of my current frame. My future frame will have the best of
    both...
    - Light weight (under 1kg)
    - Ample clearance (I meant it this time 😉)
    - Moderate rigidity
    - Elegant beauty 🙂

    More details...

    Twin brake bosses for HS-33's
    - This time they will be mounted by a unicycling frame builder. As you
    can see on the intermediate frame, I'm currently running my Maguras off
    single bosses and it's horrible.

    Long 'neck'
    - 200mm long leaving only about 25-30mm for downwards adjustment. This
    way it will be stronger and also look nicer in that it will carry the
    colour scheme right up to the seat

    Brake cable out of the way
    - Nathan (the framebuilder) suggested this and I think I will go with
    it...having the braided brake cable either passing inside the frame to
    get it out of the way of sticks, legs, etc, or having it clipped to the
    frame the same as on many bikes.

    Custom brake lever mount
    - I'll most likely get Nathan to make me a small brake lever mount the
    attaches to the front of the seatbase. I had a lot of trouble tracking
    down bar ends for anything bigger than 22.2mm tubing and this time I'm
    going with 25.4mm.

    Colour scheme
    - I like this colour scheme more and more each time I think about it.
    I'm going for white, black, and blue as my main three colours. White
    frame, black seat, rim, and tyre, blue pedals (Jim Cielencki's) and
    seatpost clamp, and the chrome spokes, hub, and cranks. As I mentioned,
    the neck of the frame will extend to almost seat height. Here's an
    edited picture of my old muni to show roughly what it will look
    like...isn't it beautiful? - http://tinyurl.com/65x66

    QUESTIONS

    Seatpost size
    - I'm very much undecided about this. What is standard on most quality
    munis? 25.4mm? Thomson bike seatposts are available in 25.4 which is a
    consideration I had for the future. For now though, I don't want an
    adjustable seat angle.

    Wheel size
    - For now, I think I plan to stick to a 3" Gazz on an Alex DX-32.
    Running a 24" Large Marge would mean having to mount the brake bosses
    wider apart than usual which I don't like, and I think a Gazz on a DX-32
    offers me enough folding prevention. I also want a reasonably light
    wheel, and the LM with that future 4" tyre (or 3" Gazz for that matter)
    would not be light. What do you think? Should I allow that extra bit
    mroe clearance in case I want to eventually run a 4" tyre? I think as
    it is it would just squeaze in there, but I've been riding a muni with a
    just-squeezed-in-there wheel for two years and I hate it!

    Any corrections or suggestions for my current frame design?

    3D MODEL

    As you can see, it closely resembles my original custom frame...I loved
    that frame.

    Frame specs - http://tinyurl.com/7y627
    Isometric, shaded, view of back of frame - http://tinyurl.com/5bzj2
    Front view, shaded, no wheel - http://tinyurl.com/67of3
    Front view, shaded, with wheel - http://tinyurl.com/4xq8h
    Isometric, shaded, with wheel - http://tinyurl.com/4tw4z
    Isometric, wireframe - http://tinyurl.com/6matk
    Isometric, shaded, wheel slided - http://tinyurl.com/5zs9r

    -Please let me know what you think. Your suggestions really helped me
    when designing my original frame.-

    I'm very excited.

    Cheers,
    Andrew

    +----------------------------------------------------------------+
    | Attachment filename: muni frame - iso shaded wheel slice.jpg |
    |Download attachment: http://www.unicyclist.com/attachment/293469|
    +----------------------------------------------------------------+

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  2. andrew_carter said:

    *I'm planning on giving it away and getting a new custom frame made.*

    who are you giving it to ill gladly take it off your hands and pay the
    shipping 🙂

    --
    drewation - team YAMS member

    'SUNIC home page' (http://www.sunic.s5.com)
    'SUNIC gallery' (http://gallery.unicyclist.com/sunic)

    zack said:

    *beware of the evan!*


    I agree and also tyler 🙁
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  3. andrew_carter said:

    *I'm planning on giving it away and getting a new custom frame made.*

    who are you giving it to ill gladly take it off your hands and pay the
    shipping 🙂

    --
    drewation - team YAMS member

    'SUNIC home page' (http://www.sunic.s5.com)
    'SUNIC gallery' (http://gallery.unicyclist.com/sunic)

    zack said:

    *beware of the evan!*


    I agree and also tyler 🙁
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  4. That looks awsome. I've been wanting to build my own frame and have
    been working on some disigns. What program did you use to do the 3D
    modeling.

    --
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  5. That looks awsome. I've been wanting to build my own frame and have
    been working on some disigns. What program did you use to do the 3D
    modeling.

    --
    weissnp - I know nothing!
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  6. who are you giving it to ill gladly take it off your hands and pay the
    shipping 🙂
    - Sorry, a local friend beat you to it.

    That looks awsome. I've been wanting to build my own frame and have been
    working on some disigns. What program did you use to do the 3D
    modeling.
    - Cheers, I used AutoCAD for the modelling, and just did screenshots
    with the "Print Screen" button on the keyboard. It's handy doing 3D
    models because you can really get an idea of how it will look (and as I
    did, put a wheel in there to check clearances) before you go too far
    with the design.

    Andrew

    --
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  7. who are you giving it to ill gladly take it off your hands and pay the
    shipping 🙂
    - Sorry, a local friend beat you to it.

    That looks awsome. I've been wanting to build my own frame and have been
    working on some disigns. What program did you use to do the 3D
    modeling.
    - Cheers, I used AutoCAD for the modelling, and just did screenshots
    with the "Print Screen" button on the keyboard. It's handy doing 3D
    models because you can really get an idea of how it will look (and as I
    did, put a wheel in there to check clearances) before you go too far
    with the design.

    Andrew

    --
    andrew_carter - Learning to unicycle...

    *http://www.unicyclist.com/gallery/andrew*
    http://www.unicycles.com.au
    unicycling tips and tutorials - http://www.unicycle.2ya.com
    *'my big movie (51mb, divx)' (http://tinyurl.com/4bxdl)*
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  8. I didn't think autocad could do 3d versions. or are you using the
    mechanical desktop version of it.

    --
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  9. I didn't think autocad could do 3d versions. or are you using the
    mechanical desktop version of it.

    --
    weissnp - I know nothing!
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  10. andrew_carter said:

    *Seatpost size
    - I'm very much undecided about this. What is standard on most quality
    munis? 25.4mm? Thomson bike seatposts are available in 25.4 which is a
    consideration I had for the future. For now though, I don't want an
    adjustable seat angle. *

    Pick a seatpost size that will allow you to use a 'Salsa Flip-Lock'
    (http://www.salsacycles.com/comps_skewers.html) seatpost clamp. The
    Salsa is the best available quick-release seatpost clamp available. It
    clamps tight. I use a Salsa Flip-Lock on my muni and it has never
    slipped on me. It is nice to have a quick-release clamp on a muni
    because it makes it easy and convenient to change the seat height to
    suit the terrain and how you're going to ride.

    So you'll want to pick a tubing size for the neck that has about a
    28.6mm OD. From there you can work backwards to find a suitable wall
    thickness and figure out what the ID is going to be. That'll be your
    seatpost diameter.

    If you can't find good tubing with a proper ID so the seatpost fits
    snugly you can always go with a custom shim to make the seatpost fit
    properly. My muni has a custom shim and it works just fine. I was
    worried that a shim might make it more likely for the seatpost to twist
    or slip. But if the shim is well made and properly sized you won't have
    a problem. Otherwise finding tubing that has the right OD and ID to fit
    the seatpost could be difficult.

    Common seatpost sizes on unicycles now have been 27.2mm, 26.8mm (the
    Hunters), and 25.4mm.

    --
    john_childs - Guinness Mojo

    john_childs (att) hotmail (dott) com
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  11. andrew_carter said:

    *Seatpost size
    - I'm very much undecided about this. What is standard on most quality
    munis? 25.4mm? Thomson bike seatposts are available in 25.4 which is a
    consideration I had for the future. For now though, I don't want an
    adjustable seat angle. *

    Pick a seatpost size that will allow you to use a 'Salsa Flip-Lock'
    (http://www.salsacycles.com/comps_skewers.html) seatpost clamp. The
    Salsa is the best available quick-release seatpost clamp available. It
    clamps tight. I use a Salsa Flip-Lock on my muni and it has never
    slipped on me. It is nice to have a quick-release clamp on a muni
    because it makes it easy and convenient to change the seat height to
    suit the terrain and how you're going to ride.

    So you'll want to pick a tubing size for the neck that has about a
    28.6mm OD. From there you can work backwards to find a suitable wall
    thickness and figure out what the ID is going to be. That'll be your
    seatpost diameter.

    If you can't find good tubing with a proper ID so the seatpost fits
    snugly you can always go with a custom shim to make the seatpost fit
    properly. My muni has a custom shim and it works just fine. I was
    worried that a shim might make it more likely for the seatpost to twist
    or slip. But if the shim is well made and properly sized you won't have
    a problem. Otherwise finding tubing that has the right OD and ID to fit
    the seatpost could be difficult.

    Common seatpost sizes on unicycles now have been 27.2mm, 26.8mm (the
    Hunters), and 25.4mm.

    --
    john_childs - Guinness Mojo

    john_childs (att) hotmail (dott) com
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  12. I didn't think autocad could do 3d versions. or are you using the
    mechanical desktop version of it.
    - I don't think it's the Mechanical Desktop version, no. I remember
    back in highschool though we used Mechanical Desktop for 3D modelling.
    What I'm currently using is just plain old AutoCAD 2002.

    To access the 3D stuff, you should be in model space and work wit hthe
    "Solids" toolbar. The quickest way to choose your toolbars is to right
    click on any of the toolbars you have up, then a list will pop up. I'll
    attach a screenshot of the ones I usually work with.

    The Salsa is the best available quick-release seatpost clamp available.
    It clamps tight. I use a Salsa Flip-Lock on my muni and it has never
    slipped on me. It is nice to have a quick-release clamp on a muni
    because it makes it easy and convenient to change the seat height to
    suit the terrain and how you're going to ride.
    - I've oggled those seatpost clamps before, back when I was working at
    Gap Cycles, but at $60 a pop I can't really justify buying one. Very
    true though, that it's nice to be able to quickly adjust your seat
    height out on the trail. I'll have a browse around at other cheaper
    options. What about a combination of a cheaper quick release (no more
    than $30) and knurling (is that the right word?) of the seatpost? I'll
    also see what Nathan has to say. He has a pretty extensive background
    in machinery and that sort of thing so maybe he can come up with a
    solution of non-cycling origins.

    So you'll want to pick a tubing size for the neck that has about a
    28.6mm OD. From there you can work backwards to find a suitable wall
    thickness and figure out what the ID is going to be. That'll be your
    seatpost diameter.
    - A wall thickness of 1.6mm is reasonable for a seatpost isn't it? Do
    you have any idea what a common thickness is for munis? 1.6mm would fit
    a 25.4 post with a 28.6 clamp.

    If you can't find good tubing with a proper ID so the seatpost fits
    snugly you can always go with a custom shim to make the seatpost fit
    properly.
    - Although I'm sure a custom shim would work well, I've spent two years
    riding with horrible non-custom shims from bits lying around bike shops.
    It's one of those things where although the logical thing to do may be
    to run a shim, I'm holding a grudge against all shims whether they're
    custom or not. 🙂

    Thanks for your help.

    Andrew

    --
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    *http://www.unicyclist.com/gallery/andrew*
    http://www.unicycles.com.au
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  13. John's right on the Salsa QR; it's worth designing your MUni around.
    I'm doing the opposite, though; there is a huge selection of seatposts
    at 27.2mm and I'm heading that way.

    Whether you want to tilt your saddle or not, the Thomson is a great
    seatpost and you will be happy you used one. It has a textured surface
    for better grip within the seat tube.

    Official word from Surly (to me, at least) is that they "have no plans"
    to produce a 24" x 4" tire. If they do develop plans, they say, it
    would take over a year before they appeared. So you might shy even
    further away from planning for that.

    The DX32 is a great, time-tested rim with an excellent braking surface
    and is also worth building a frame around.

    --
    U-Turn - As long as my feet keep movin'...

    Weep in the dojo... laugh on the battlefield.
    'LiveWire Unicycles' (http://www.livewireunicycles.com)
    'Strongest Coker Wheel in the World'
    (http://www.unicyclist.com/gallery/albup39)
    '29er Tire Study' (http://u-turn.unicyclist.com/29erTireStudy/)
    'New York Unicycle Club' (http://www.newyorkunicycle.com)
    -- Dave Stockton
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  14. andrew_carter said:

    *

    The Salsa is the best available quick-release seatpost
    clamp available. It clamps tight. I use a Salsa Flip-Lock on my muni
    and it has never slipped on me. It is nice to have a quick-release
    clamp on a muni because it makes it easy and convenient to change the
    seat height to suit the terrain and how you're going to ride.
    - I've oggled those seatpost clamps before, back when I was working
    at Gap Cycles, but at $60 a pop I can't really justify buying one.
    Very true though, that it's nice to be able to quickly adjust your
    seat height out on the trail. I'll have a browse around at other
    cheaper options. What about a combination of a cheaper quick release
    (no more than $30) and knurling (is that the right word?) of the
    seatpost? I'll also see what Nathan has to say. He has a pretty
    extensive background in machinery and that sort of thing so maybe he
    can come up with a solution of non-cycling origins.

    Thanks for your help.

    Andrew *

    I welded my seatpost to the frame (because I had problems with slipping
    after trying various solutions).
    I've found that I can change the air pressure in my airseat to give the
    "raising and lowering" effect (using a high-capacity Gemcrest). Mostly,
    I've just learned to ride at one height though.

    --
    ChangingLINKS.com - member

    Wishing you Happiness, Joy and Laughter,
    Drew Brown
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  15. Whether you want to tilt your saddle or not, the Thomson is a great
    seatpost and you will be happy you used one. It has a textured surface
    for better grip within the seat tube.
    - One concern I had about the Thomson is that it only has the two bolts
    up top connecting to the seat (or rails). Would this be strong enough
    for aggressive muni riding? What do you think of what I mentioned
    before about knurling on a standard unicycle seatpost?

    Official word from Surly (to me, at least) is that they "have no plans"
    to produce a 24" x 4" tire. If they do develop plans, they say, it would
    take over a year before they appeared. So you might shy even further
    away from planning for that.
    - Thanks a lot for that, it's very nice to know. I've given it more
    thought and I like the idea of sticking to the, as you said, time-tested
    DX-32 and Gazz combo more and more each time I think of it. So my
    semi-official decision is to stick with the DX-32 and 3" Gazz with 15mm
    or so clearance each side, and 20mm or so on top.

    Thanks for your help.

    Andrew

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  16. Mostly, I've just learned to ride at one height though.
    - I don't run an airseat, and I don't really want to change my riding
    to suit the muni...I think it should be the other way around. Although
    I can see how it would work alright with an airseat.

    Andrew

    --
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  17. U-Turn is right about John being right. the Flip-Lock is the best

    --
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    Smoke me a kipper, I'll be back for breakfast.
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  18. Agreed, but it's $60!

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  19. The Salsa Flip-Lock is expensive, but it's worth it. It's the only
    quick-release seatpost clamp I've found that actually works. If you
    want to save money you can go with a more standard non-quick-release
    seatpost clamp. You could upgrade to the Salsa later on if you
    choose.

    Don't do any knurling. There is absolutely no need with a good seatpost
    and a good frame. Start with good quality tubing for the seatpost and
    make sure it is machined well to the proper OD. Then make sure that the
    inside ID of the frame is machined well and is the proper ID. Even just
    a little bit of slop will cause problems. Also make sure the tubing
    used for the seatpost is strong enough, thick enough, and hard enough so
    that it doesn't compress when clamped. Some of the standard unicycle
    seatposts use wimpy steel that can compress when clamped tightly. If
    the seatpost compresses you're never going to be able to keep it from
    slipping.

    I don't know what kind of wall thickness is necessary for the neck of
    the frame. Someone who has built a frame would know better. 1.6mm
    sounds excessive though. Going with a 28.6 OD and 27.2 ID would give
    you a wall thickness of 0.7 mm. That is probably closer to what is
    necessary.

    --
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  20. andrew_carter said:

    *- One concern I had about the Thomson is that it only has the two
    bolts up top connecting to the seat (or rails). Would this be strong
    enough for aggressive muni riding? What do you think of what I
    mentioned before about knurling on a standard unicycle seatpost?
    *

    The Thomson seatpost is strong. It is made from a stronger aluminum
    alloy than most other seatposts. That's why they can make the walls
    thinner. The Thomson will not compress when clamped tight.

    The Thomson is also a one piece seatpost. Meaning that the guts are not
    just glued on. The bottom part of the seatpost is all machined from one
    piece of aluminum. Seatposts that have the guts glued on have a
    tendency for the bond to break down and eventually fail because
    unicyclists twist and pull on the seat. Bike posts aren't usually
    designed for that type of abuse. That kind of failure won't happen with
    a Thomson because the seatpost is all one piece.

    The two bolts that clamp the rails and hold the seat at the correct
    angle are very strong. Thomson specs them to be strong. They are held
    in the seatpost in such a way that they pull straight down and don't
    have to bend. They hold tight, clamp tight, and stay tight. I have no
    worries that one of the bolts will fail. The whole seatpost is really
    well engineered.

    If you can get a Thomson seatpost and a rail adapter of some type, you
    won't be disappointed. It's a combination that works and has proven to
    be reliable as long as the rail adapter is welded well.

    --
    john_childs - Guinness Mojo

    john_childs (att) hotmail (dott) com
    Gallery: '' (http://www.unicyclist.com/gallery/john_childs)
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