What happened to non-boutique inexpensive MO wheels?



Peter Cole wrote:
> jim beam wrote:
>> Peter Cole wrote:
>>>
>>> The last source I cited: www.stainless-steel-world.net/pdf/11021.pdf,
>>> showed a S/N curve for a specific alloy (which you requested), that
>>> of the very common 316.
>>>
>>> Do you have any examples of S/N curves that dispute this? Say one for
>>> 316?

>>
>> http://www.nrc.gov/reading-rm/doc-collections/nuregs/contract/cr6878/cr-6878-est-fatigue-end.pdf

>
>
> I see nothing in that paper to support your position, or even anything
> relevant to this thread. Perhaps you could point out the sections.


5.1 - curve fit. no knee.
 
jim beam wrote:
> Peter Cole wrote:
>> jim beam wrote:


>>> i'm willing and able to accept new data if it's available, but back
>>> in the day when i used to do this stuff, stainless wasn't attributed
>>> with an endurance limit because there was no interstitial diffusion
>>> mechanism to support it. maybe things have changed, but i doubt it.

>>
>> Here's an almost 50 year old NASA paper that shows endurance limit for
>> stainless.
>>
>> ntrs.nasa.gov/archive/nasa/casi.ntrs.nasa.gov/19640015138_1964015138.pdf

>
> at elevated temperatures!!!
>
> which leads me back to the question i originally asked - what is the
> mechanism for endurance limit in stainless? you get endurance in mild
> steel at ambient because the diffusion coefficient of carbon is
> sufficiently high to allow dislocation locking. what's going on here?
> this paper is just an engineering test - there is no material or
> mechanism investigation whatsoever.


I have no idea what the mechanism is, but it seems that an endurance
limit in stainless is a well-known phenomenon and has been for many years.
 
jim beam wrote:
> Peter Cole wrote:
>> jim beam wrote:
>>> Peter Cole wrote:
>>>>
>>>> The last source I cited:
>>>> www.stainless-steel-world.net/pdf/11021.pdf, showed a S/N curve for
>>>> a specific alloy (which you requested), that of the very common 316.
>>>>
>>>> Do you have any examples of S/N curves that dispute this? Say one
>>>> for 316?
>>>
>>> http://www.nrc.gov/reading-rm/doc-collections/nuregs/contract/cr6878/cr-6878-est-fatigue-end.pdf

>>
>>
>>
>> I see nothing in that paper to support your position, or even anything
>> relevant to this thread. Perhaps you could point out the sections.

>
> 5.1 - curve fit. no knee.


The "ANL statistical model" that you refer to is explicitly for
low-cycle, high stress fatigue. That should be obvious from the
equation, if not, you could consult an earlier paper by the same author
which says:
"The ANL statistical model is recommended for predicting fatigue lives
that are <106 cycles."

<http://www.osti.gov/bridge/servlets/purl/10546-mpWKBW/webviewable/10546.pdf>
 
jim beam wrote:
> i disagree. no manufacturer that cares about their reputation enough to
> put their name on their product is going to risk damage to sales by
> shipping something they know to be a problem. otherwise why bother with
> the considerable expense of vacuum degassed steels as well?


Do spoke manufacturers use vacuum degassed steel?

>>> perhaps, but we'd then have to show that residual stress was a factor
>>> and that material quality was not.


>> I think this is where we disagree. The first part of your sentence
>> makes sense to me, but the second part doesn't. Why does one have to
>> be exclusive of the other? Why couldn't some failures be caused by a
>> *combination* of material quality and residual stress?


> they could, but why spend your time fixing the hubcap if the fan belt's
> broken?


The hubcap and fan belt are not related. Residual stress and material
quality may work together to cause the failure under discussion. I have
seen no proof that they are related, and I have seen no proof that they
are *not* related.

>>> seriously, if spoke squeezing was able to eliminate fatigue
>>> regardless, don't you think manufacturers would just do that and use
>>> cheaper materials and cheaper processing rather than what they do now?

>>
>> Perhaps if they were able to assume no residual stresses in a spoke in
>> a built wheel, they *could* go to cheaper materials and processing.

>
> doesn't work that way in practice. real world usage is that material
> quality /does/ affect failure rate. spoke squeezing has no quantified
> efficacy that i've ever seen.


Aye, there we agree. No one has published a study that shows the
efficacy of spoke squeezing, and no one has published a study regarding
material quality in spoke elbows. As you said in another thread long
ago, we don't know what we don't know.

--
Dave
dvt at psu dot edu
 
dvt wrote:
> jim beam wrote:
>> i disagree. no manufacturer that cares about their reputation enough
>> to put their name on their product is going to risk damage to sales by
>> shipping something they know to be a problem. otherwise why bother
>> with the considerable expense of vacuum degassed steels as well?

>
> Do spoke manufacturers use vacuum degassed steel?
>
>>>> perhaps, but we'd then have to show that residual stress was a
>>>> factor and that material quality was not.

>
>>> I think this is where we disagree. The first part of your sentence
>>> makes sense to me, but the second part doesn't. Why does one have to
>>> be exclusive of the other? Why couldn't some failures be caused by a
>>> *combination* of material quality and residual stress?

>
>> they could, but why spend your time fixing the hubcap if the fan
>> belt's broken?

>
> The hubcap and fan belt are not related.


that's my point - one will stop the car working, the other, although it
has a function in other aspects of vehicle use, doesn't. "residual
stress", it must be assumed, is a constant since spokes are made the
same way today as they were in the old days. it's only the introduction
of more fatigue resistant material that has impacted failure rates. the
practice of spoke squeezing, bedding in, "stress relief", whatever you
call it, has been around since the advent of the wire-spoked wheel.

> Residual stress and material
> quality may work together to cause the failure under discussion. I have
> seen no proof that they are related, and I have seen no proof that they
> are *not* related.


as above, if the only variable is material but all other production
factors are constant, and we get different results, we /have/ to
conclude that whatever effect residual stress may be having, it's as
important as the hubcap.

>
>>>> seriously, if spoke squeezing was able to eliminate fatigue
>>>> regardless, don't you think manufacturers would just do that and use
>>>> cheaper materials and cheaper processing rather than what they do now?
>>>
>>> Perhaps if they were able to assume no residual stresses in a spoke
>>> in a built wheel, they *could* go to cheaper materials and processing.

>>
>> doesn't work that way in practice. real world usage is that material
>> quality /does/ affect failure rate. spoke squeezing has no quantified
>> efficacy that i've ever seen.

>
> Aye, there we agree. No one has published a study that shows the
> efficacy of spoke squeezing, and no one has published a study regarding
> material quality in spoke elbows. As you said in another thread long
> ago, we don't know what we don't know.
>