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Threadless BB Cartridges: Why/Why Not?

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Cycling Equipment
Published
24 February 2006
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1 March 2006
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(PeteCresswell)
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  1. Thanks to Werehatrack for introducing me to the concept...

    Now it begs the question:
    Why are BB shells threaded in the first place?
    i.e. Why don't most bikes just come with threadless
    already installed?

    Sounds like there's a downside...
    --
    PeteCresswell

  2. (PeteCresswell) said:

    Thanks to Werehatrack for introducing me to the concept...

    Now it begs the question:
    Why are BB shells threaded in the first place?
    i.e. Why don't most bikes just come with threadless
    already installed?

    Sounds like there's a downside...

    systems like that have been tried (merlin, klein, pinnarello), the
    trick would be to settle on a standard.

    it will also be denounced by the lugs and espressos crowd as a cost
    cutting scheme.

  3. Pete Cresswell said:

    Thanks to Werehatrack for introducing me to the concept...

    Quoted message said:

    Now it begs the question:
    Why are BB shells threaded in the first place?
    i.e. Why don't most bikes just come with threadless
    already installed?

    Quoted message said:

    Sounds like there's a downside...

    I must have missed it but could you direct me to a web site where I
    can see the cross section of a threadless BB? The only ones I know of
    were on Ashtabula cranks and they had a larger diameter.

    Jobst Brandt

  4. here's pinarello's version:

    http://www.pinarello.com/eng/products_technology_gear.php

    -Amit

  5. Quoted message said:
    Pete Cresswell said:

    Thanks to Werehatrack for introducing me to the concept...

    Quoted message said:

    Now it begs the question:
    Why are BB shells threaded in the first place?
    i.e. Why don't most bikes just come with threadless
    already installed?

    Quoted message said:

    Sounds like there's a downside...

    I must have missed it but could you direct me to a web site where I
    can see the cross section of a threadless BB? The only ones I know of
    were on Ashtabula cranks and they had a larger diameter.

    Jobst Brandt

    Mavic did a very successful one for many years.. it's disappearance is
    probably the most unfortunate by-product of the take over.. NOS ones
    turn up from time to time but I wish someone would buy or steal the
    design and make new ones.

  6. Amit Ghosh said:

    here's Pirandello's version:

    http://www.pinarello.com/eng/products_technology_gear.php

    Unfortunately the mechanism remains secret. What holds the spindle
    radially or laterally and how is the spindle attached to the bearing.
    Without a press fit, this will become a creaking rouge generating
    interface as will the bearings inside the BB shell. As I mentioned in
    another thread, what are these folks thinking when they build their
    web sites. Their 3-D image is a useless fuzzy picture unlike a cross
    section line drawing.

    Jobst Brandt

  7. <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Mavic did a very successful one for many years.. it's disappearance is
    probably the most unfortunate by-product of the take over.. NOS ones
    turn up from time to time but I wish someone would buy or steal the
    design and make new ones.

    Nearly certain that the "Mavic" is still made, and marketed by Stronglight
    these days.

    Gary Jacobson
    Rosendale, NY

  8. Quoted message said:
    Pete Cresswell said:

    Thanks to Werehatrack for introducing me to the concept...
    Now it begs the question:
    Why are BB shells threaded in the first place?
    i.e. Why don't most bikes just come with threadless
    already installed?
    Sounds like there's a downside...

    Quoted message said:

    I must have missed it but could you direct me to a web site where I
    can see the cross section of a threadless BB? The only ones I know of
    were on Ashtabula cranks and they had a larger diameter.

    Surely, you recall the Mavic system of the eigties? Conical
    rings on both sides screw onto a threaded Phil-ish
    cartridge. IN Mavic's design, the frame gets milled with a
    4mm chamfer on each end of the BB. The later
    all-nylon-casing types (KSS brand) seem to work fine
    without that chamfer.

    They are both more expensive to make and much more time
    consuming to install. As such they can't be an OEM part and
    in today's world that is a kiss of death. Low volume means
    high prices which leads to low volume and therefore high
    prices, etc.
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  9. Andrew Muzi said:
    Quoted message said:
    Quoted message said:

    Thanks to Werehatrack for introducing me to the concept...
    Now it begs the question:
    Why are BB shells threaded in the first place?
    i.e. Why don't most bikes just come with threadless
    already installed?
    Sounds like there's a downside...

    Quoted message said:
    Quoted message said:

    I must have missed it but could you direct me to a web site where I
    can see the cross section of a threadless BB? The only ones I know
    of were on Ashtabula cranks and they had a larger diameter.

    Quoted message said:

    Surely, you recall the Mavic system of the eigties? Conical rings on
    both sides screw onto a threaded Phil-ish cartridge. IN Mavic's
    design, the frame gets milled with a 4mm chamfer on each end of the
    BB. The later all-nylon-casing types (KSS brand) seem to work fine
    without that chamfer.

    I don't recall, and don't call me Shirley.

    Quoted message said:

    They are both more expensive to make and much more time consuming to
    install. As such they can't be an OEM part and in today's world
    that is a kiss of death. Low volume means high prices which leads
    to low volume and therefore high prices, etc.

    Picture reference please. I don't have much hope though because these
    folks seldom show a cross section drawing where the function is
    revealed. You might suspect they don't trust their patent protection.

    Jobst Brandt

  10. aka Jobst Brandt but not Shirley said:
    Andrew Muzi said:
    Quoted message said:

    > Thanks to Werehatrack for introducing me to the concept...
    > Now it begs the question:
    > Why are BB shells threaded in the first place?
    > i.e. Why don't most bikes just come with threadless
    > already installed?
    > Sounds like there's a downside...

    Quoted message said:
    Quoted message said:

    I must have missed it but could you direct me to a web site where I
    can see the cross section of a threadless BB? The only ones I know
    of were on Ashtabula cranks and they had a larger diameter.

    Quoted message said:

    Surely, you recall the Mavic system of the eigties? Conical rings on
    both sides screw onto a threaded Phil-ish cartridge. IN Mavic's
    design, the frame gets milled with a 4mm chamfer on each end of the
    BB. The later all-nylon-casing types (KSS brand) seem to work fine
    without that chamfer.

    I don't recall, and don't call me Shirley.

    Quoted message said:

    They are both more expensive to make and much more time consuming to
    install. As such they can't be an OEM part and in today's world
    that is a kiss of death. Low volume means high prices which leads
    to low volume and therefore high prices, etc.

    Picture reference please. I don't have much hope though because these
    folks seldom show a cross section drawing where the function is
    revealed. You might suspect they don't trust their patent protection.

    Is this the referenced BB? See
    <http://www.bikepro.com/products/bottom_brackets/mavic.html>.

    --
    Tom Sherman

  11. Tom Sherman said:
    Quoted message said:
    Quoted message said:

    >> Thanks to Werehatrack for introducing me to the concept...
    >> Now it begs the question:
    >> Why are BB shells threaded in the first place?
    >> i.e. Why don't most bikes just come with threadless
    >> already installed?
    >> Sounds like there's a downside...

    Quoted message said:
    Quoted message said:
    Quoted message said:

    > I must have missed it but could you direct me to a web site where I
    > can see the cross section of a threadless BB? The only ones I know
    > of were on Ashtabula cranks and they had a larger diameter.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Surely, you recall the Mavic system of the eigties? Conical rings on
    both sides screw onto a threaded Phil-ish cartridge. IN Mavic's
    design, the frame gets milled with a 4mm chamfer on each end of the
    BB. The later all-nylon-casing types (KSS brand) seem to work fine
    without that chamfer.

    Quoted message said:
    Quoted message said:

    I don't recall, and don't call me Shirley.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    They are both more expensive to make and much more time consuming to
    install. As such they can't be an OEM part and in today's world
    that is a kiss of death. Low volume means high prices which leads
    to low volume and therefore high prices, etc.

    Quoted message said:
    Quoted message said:

    Picture reference please. I don't have much hope though because these
    folks seldom show a cross section drawing where the function is
    revealed. You might suspect they don't trust their patent protection.

    Quoted message said:

    Is this the referenced BB? See

    http://www.bikepro.com/products/bottom_brackets/mavic.html

    Insterding! Just the outer picture leaves me wondering what else they
    didn't test. At least the text explains what the intent was. In this
    design, the tube pictured is centered on threads that Mavic hoped
    would be radially clearance free, unlike standard BB cups. I don't
    believe that is a reasonable supposition unless the conical rings had
    at least two splits to allow them to clamp, as my pedal attachments
    do.

    What's worse is that there is no explanation of how the spindle is
    secured in the bearings and what sort of bearings these are.

    Just to give an idea of the fragility of BB retention, I recently had
    the right hand cup loosen and not be tightenable. When I removed it,
    I discovered that more than 100000 miles of riding had eroded the
    threads from the steel BB shell. The right side thread was completely
    gone and the left side close behind. The right hand cup had been
    brutally tightened and never removed during that time. Fretting
    gradually ate up the threads leaving nothing but grey paste.

    My frame maker bored the BB shell and silver soldered in steel
    threaded sleeves abut 12mm deep on either side.

    It is from this sort of experiences that I am suspicious of the
    Shimano over-hung BB bearing design. How can that work even nearly as
    well as internal BB cups?

    Jobst Brandt

  12. On Fri, 24 Feb 2006 14:03:24 -0500, "(PeteCresswell)" <[email hidden]>

    Quoted message said:

    Thanks to Werehatrack for introducing me to the concept...

    Now it begs the question:
    Why are BB shells threaded in the first place?
    i.e. Why don't most bikes just come with threadless
    already installed?

    Sounds like there's a downside...

    Most prevalent downside at present is the difficulty of getting a good
    one for a reasonable price. Bike Tools Etc sells one made by YST, but
    it's been disparaged for its relatively low durability. OTOH, at $17
    plus shipping, it's one way to get a frame back in service quickly
    when the threads have been damaged, and even if it only has a lifetime
    of a couple of years in moderate service, that might be acceptable to
    many riders.
    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  13. So far as I have known, the Mavic thread less BB cartage was for fixing
    stripped out threads, when the bike owner didn't want to spend enough
    $$$ to mill out the BB (frame) & re-thread for an Italian BB. Or the
    frame already had an Italian BB. I've (correctly/incorrectly) thought
    it was an inferior fix it terms of long-term reliability. And that JIS
    version was even poorer.

    John

  14. J. Brandt said:

    Just to give an idea of the fragility of BB retention, I recently had
    the right hand cup loosen and not be tightenable. When I removed it,
    I discovered that more than 100000 miles of riding had eroded the
    threads from the steel BB shell. The right side thread was completely
    gone and the left side close behind. The right hand cup had been
    brutally tightened and never removed during that time. Fretting
    gradually ate up the threads leaving nothing but grey paste.

    Jobst

    I don't see how you can seriously use the terms "fragility" & "100,000
    miles" in the same paragraph.
    It would probably take a pile of 100 bikes @ a scrap yard, to have
    acclimated that kind of mileage or a pile of 10 bikes of the average
    rbt reader :/)

    John

  15. Per [email hidden]:

    Quoted message said:

    When I removed it,
    I discovered that more than 100000 miles of riding had eroded the
    threads from the steel BB shell. The right side thread was completely
    gone and the left side close behind. The right hand cup had been
    brutally tightened and never removed during that time. Fretting
    gradually ate up the threads leaving nothing but grey paste.

    That's about what I experienced the other day - although I had ridden the frame
    nowhere near 100,000 miles... OTOH, I'm about 220# and like to lunge up hills...

    Back when I installed the crank set, my initial reaction to Shimano's use of
    plastic for the cup side was righteous indignation. Now, after my little
    adventure with the drive side eating up the BB threads I'm wondering if having
    plastic on both sides wouldn't be the lesser of two evils.
    --
    PeteCresswell

  16. In article <[email hidden]>,

    Quoted message said:

    Just to give an idea of the fragility of BB retention, I recently had
    the right hand cup loosen and not be tightenable. When I removed it,
    I discovered that more than 100000 miles of riding had eroded the
    threads from the steel BB shell. The right side thread was completely
    gone and the left side close behind. The right hand cup had been
    brutally tightened and never removed during that time. Fretting
    gradually ate up the threads leaving nothing but grey paste.

    One idea I've considered is to have a bottom bracket shell cut
    across the bottom, and clamp lugs (like seatpost clamp ears) across
    the cut, or perhaps external clamps outside each cup. This would allow
    the BB shell to be clamped down on the cups and arrest this fretting.

    I'm not sure how good my intuition is for the magnitude of
    forces encountered here, but the existance of bottom brackets
    with extensive cutouts suggests to me this may be reasonable. The
    torsion coming from the downtube would be the same order as what the
    handlebar clamp supports, and this is a much larger interface which
    should support it easily. On the other hand, vertical pedalling loads
    and chain tension that the handlebars don't experience, would be
    acting here. I think the chain tension would be benign though, being
    in a direction that wouldn't act to open this split.
    Vertical loads, I don't expect to be an issue as long as the
    clamping is intact, but would be an issue with a clamp bolt failure.
    I'm not sure that the BB cups are wide enough to allow for redundant
    clamping here.

    -Luns

  17. john Drew said:
    Quoted message said:

    Just to give an idea of the fragility of BB retention, I recently
    had the right hand cup loosen and not be tightenable. When I
    removed it, I discovered that more than 100000 miles of riding had
    eroded the threads from the steel BB shell. The right side thread
    was completely gone and the left side close behind. The right hand
    cup had been brutally tightened and never removed during that time.
    Fretting gradually ate up the threads leaving nothing but grey
    paste.

    Quoted message said:

    I don't see how you can seriously use the terms "fragility" &
    "100,000 miles" in the same paragraph. It would probably take a
    pile of 100 bikes @ a scrap yard, to have acclimated that kind of
    mileage or a pile of 10 bikes of the average RBT reader :/)

    The people with whom I ride often total more than 10,000 miles per
    year as I have. My Campagnolo hubs from the 1970's are still serving
    well and I expect the frame to retain its "static" BB threads at least
    as well. The point is that crank threads and BB threads are dynamic
    and constantly moving, although they shouldn't. That is why left hand
    threads are used there.

    If you ask why we have left hand threads, most shops will
    mater-of-fact tell you so they don't unscrew. If you then ask why
    these threads aren't tightened, you will get a blank stare. Of course
    we tighten them is the reply. So how do they unscrew? These are
    classically improper designs and I don't believe anyone has attacked
    the BB problem although I have modified my cranks so that pedal
    threads don't move and cause crank failures of which I had many. I no
    longer need left hand threads on the left pedals.

    Because right threaded left cranks are rare and right-right pedal
    pairs even rarer, I still use left threaded left pedals.

    Jobst Brandt

  18. Luns Tee said:
    Quoted message said:

    Just to give an idea of the fragility of BB retention, I recently
    had the right hand cup loosen and not be tightenable. When I
    removed it, I discovered that more than 100000 miles of riding had
    eroded the threads from the steel BB shell. The right side thread
    was completely gone and the left side close behind. The right hand
    cup had been brutally tightened and never removed during that time.
    Fretting gradually ate up the threads leaving nothing but grey
    paste.

    Quoted message said:

    One idea I've considered is to have a bottom bracket shell cut
    across the bottom, and clamp lugs (like seatpost clamp ears) across
    the cut, or perhaps external clamps outside each cup. This would
    allow the BB shell to be clamped down on the cups and arrest this
    fretting.

    That is an idea. but that makes the BB an open sided tube that has no
    torsional strength, and there is a rotating force there or the right
    hand cup wouldn't need a left thread.

    Quoted message said:

    I'm not sure how good my intuition is for the magnitude of forces
    encountered here, but the existence of bottom brackets with
    extensive cutouts suggests to me this may be reasonable. The torsion
    coming from the downtube would be the same order as what the
    handlebar clamp supports, and this is a much larger interface which
    should support it easily. On the other hand, vertical pedaling loads
    and chain tension that the handlebars don't experience, would be
    acting here. I think the chain tension would be benign though, being
    in a direction that wouldn't act to open this split.

    Cut-outs OK but not slotted crosswise.

    Quoted message said:

    Vertical loads, I don't expect to be an issue as long as the
    clamping is intact, but would be an issue with a clamp bolt failure.
    I'm not sure that the BB cups are wide enough to allow for redundant
    clamping here.

    I'm sure that is OK, bu the forces on the shell are not so simple as
    they first appear judging from the need for a left thread.

    Jobst Brandt

  19. Luns Tee said:

    One idea I've considered is to have a bottom bracket shell cut
    across the bottom, and clamp lugs (like seatpost clamp ears) across
    the cut, or perhaps external clamps outside each cup. This would allow
    the BB shell to be clamped down on the cups and arrest this fretting.

    I have a ~30 year old frame (Belgian) that has exactly this setup. The
    BB shell has 2 slots with ears and pinch bolts to clamp both the fixed
    and adjustable cups. I assumed, given the age of this bike, it was a
    well-known technique. I wondered why it isn't used more often.

  20. In article <[email hidden]>,

    Quoted message said:
    Luns Tee said:
    Quoted message said:

    Just to give an idea of the fragility of BB retention, I recently
    had the right hand cup loosen and not be tightenable. When I
    removed it, I discovered that more than 100000 miles of riding had
    eroded the threads from the steel BB shell. The right side thread
    was completely gone and the left side close behind. The right hand
    cup had been brutally tightened and never removed during that time.
    Fretting gradually ate up the threads leaving nothing but grey
    paste.

    Quoted message said:

    One idea I've considered is to have a bottom bracket shell cut
    across the bottom, and clamp lugs (like seatpost clamp ears) across
    the cut, or perhaps external clamps outside each cup. This would
    allow the BB shell to be clamped down on the cups and arrest this
    fretting.

    That is an idea. but that makes the BB an open sided tube that has no
    torsional strength, and there is a rotating force there or the right
    hand cup wouldn't need a left thread.

    Quoted message said:

    I'm not sure how good my intuition is for the magnitude of forces
    encountered here, but the existence of bottom brackets with
    extensive cutouts suggests to me this may be reasonable. The torsion
    coming from the downtube would be the same order as what the
    handlebar clamp supports, and this is a much larger interface which
    should support it easily. On the other hand, vertical pedaling loads
    and chain tension that the handlebars don't experience, would be
    acting here. I think the chain tension would be benign though, being
    in a direction that wouldn't act to open this split.

    Cut-outs OK but not slotted crosswise.

    Quoted message said:

    Vertical loads, I don't expect to be an issue as long as the
    clamping is intact, but would be an issue with a clamp bolt failure.
    I'm not sure that the BB cups are wide enough to allow for redundant
    clamping here.

    I'm sure that is OK, bu the forces on the shell are not so simple as
    they first appear judging from the need for a left thread.

    Jobst Brandt

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