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Stripped Miyata hub threads

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rec.sport.unicycling
Published
7 August 2005
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16 June 2006
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john_childs
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  1. This sucks. Really sucks.

    I went to change the cranks on my Coker yesterday and made the very
    unfortunate discovery that the threads on the hub had stripped. The hub
    is DOA. It's a custom widened Miyata hub by The Unicycle Factory. I'm
    going to be needing a new hub and a new wheel build for the Coker now.
    🙁

    I'm not sure what caused the threads to break off like that. I always
    use a torque wrench when installing the cranks. I tighten the nut up to
    40 foot-pounds. The nut has never been over-torqued. I use a torque
    wrench in part to make sure that this type of hub failure would never
    happen.

    Some possible factors:

    * I use red high strength Loctite on the threads. Could the Loctite be
    strong enough to break the threads when removing the nut to change
    cranks? It has never been difficult to remove the nut using a regular 6
    inch socket wrench by hand. I have never measured the torque necessary
    to break the Loctite bond when removing the nut. I don't think it's
    excessive because it has always been easy enough to remove, but with no
    torque measurements I can't know for sure. Maybe using blue medium
    strength Loctite is a better idea just to be on the safe side.

    * The last cranks on the hub were 170 mm Black Widow Euro cranks. The
    cranks have always pressed well on the hub tapers. I didn't realize how
    far they pressed on the hub tapers till I looked at them while
    investigating the broken threads. The ends of the tapers in the cranks
    were right even with the shoulder of the tapers on the hub. In other
    words the cranks were pressed on as far as the nut would push them on.
    The nut was at the end of the threads on the hub. Yikes! That's not
    good. No more Black Widow Euro's on Miyata hubs for me. The Black
    Widow's just aren't a match for the tapers on the Miyata hub. This
    could possibly be a factor in overstressing the threads on the hub.

    It is a concern that 40 foot-pounds may not leave a margin of error for
    stripping or breaking the threads on a Miyata hub. I'm not sure if the
    red Loctite was a factor or if the poor fitting Black Widow Euro cranks
    were a factor.

    I seem to recall that there may have been a batch of Miyata hubs that
    was more brittle and prone to failure than normal for the Miyata hub.
    Can anyone confirm? Is it possible that my hub was made from that
    batch?

    The other side of the hub also has a small chip in the threads that is
    going to start a bigger failure just like the threads on the other side
    of the hub. Both sides got the same treatment when installing and
    removing cranks. Both sides failed at the same time. One side stripped
    a big chunk of threads while the other side just has a little chip that
    would grow and probably fail very soon.

    My decision now is to decide whether to replace the hub with another
    widened Miyata hub from The Unicycle Factory or go with the UDC
    Super-Wide Chromoly Hub. If I go with the TUF widened Miyata hub I may
    be able to reuse the spokes since the hub will be the same. If I go
    with the UDC hub I'll definitely have to get new spokes from The
    Unicycle Factory and those spokes are expensive.

    I have a large high resolution picture of the broken threads in my
    'Miscellaneous Stuff gallery'
    (http://gallery.unicyclist.com/john_childs_misc) (last photo on the page
    right now). And I'll attach a smaller resolution picture here.

    Right now I'm going to go try to cheer myself up with a muni ride.

    +----------------------------------------------------------------+
    | Attachment filename: strippedmiyatahubthreads.jpg |
    |Download attachment: http://www.unicyclist.com/attachment/346267|
    +----------------------------------------------------------------+

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  2. Sorry to hear about your hub. I felt bad enough when the stud on a
    really cheap hub broke. Though there is always that element of
    perverse joy in knowing you're enough of a badass to break things...

    Anyway, do you know any machinists that owe you a favor? I'm thinking
    you could cut off the studs, then bore and tap holes for use with crank
    bolts.

    Ken

  3. Will the whole wheel fit under a mill?

    --
    Evan Byrne - I Bc.
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  4. Will the whole wheel fit under a mill?

    --
    Evan Byrne - I Bc.
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  5. Ken Cline said:

    Sorry to hear about your hub. I felt bad enough when the stud on a
    really cheap hub broke. Though there is always that element of
    perverse joy in knowing you're enough of a badass to break things...

    Anyway, do you know any machinists that owe you a favor? I'm
    thinking
    you could cut off the studs, then bore and tap holes for use with
    crank
    bolts.

    Ken

    I did this recently with a stock Coker hub with moderate success;
    delaced the wheel (noting the position of each spoke), chucked it in a
    lathe, cut the remaining threads off, and drilled it in the lathe. I was
    then able to tap it with the special 8mm x 1.0mm "fine" thread tap that
    bolt-type bicycle spindles use (available from biketoolsetc.com). The
    wheel hasn't been ridden yet, so I'm not sure how it is going to hold
    up. My concern is that it IS possible to do this with the cheaper hubs
    (like the stock Coker hub) because the metal is soft, but the results
    won't last because the metal is soft. With a higher-quality hub the
    spindle may be hard enough that it is difficult or just plain impossible
    to tap.

    --
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  6. I have one that looks exactly like that on a Sueze hub on my secondary
    Muni. I got mine used and don't know the history of it. I was able to
    drill out the crank so the nut could go down onto the lower few threads
    as a temporary fix. I'm currently looking for a used splined hub or
    might just go with a UDC. Mine looked as though it was loctited. I
    wonder if that is a problem?

    --
    pdc - Unicycling Lord of Lookout Mountain

    "What doesn't kill you strengthens you, what kills you strengthens your
    mother"

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  7. John,

    I have a widened Suzue here that someone gave me, with the same stripped
    thread problem. I don't know how it was treated as far as torque,
    Locktitie, etc. so can't speculate much on why it stripped. I plan to
    attempt to repair it, but haven't decided which approach yet, and have
    been too busy with other things to do it. As for cutting the stud off
    and drilling and tapping, the shaft seems to be very hard as it did not
    mark with a file. That being the case it would probably have to be
    annealed to do the repair, then re-tempered to get the strength back.
    I think a more practical fix may be to TIG weld just enough material
    onto the threads to be able to file it back to the proper OD and
    re-thread it with a die. This could possibly be done without breaking
    down the wheel build, and the heat should be low enough and concentrated
    enough to not ruin the temper of the rest of the hub. Using heat sink
    clay or clamping aluminum bars to the square taper can help save the
    temper also.
    Considering the cost involved in replacing the hub, it may be worth
    attempting it, and all you have to lose is what the welder charges.

    I will go ahead and attempt the fix on this hub and let you know how it
    goes. That is better than experimenting on your built wheel.

    Scott

    --
    S_Wallis - MUni-motivated, Distance-curious

    "I am always doing that which I can not do, in order that I may learn
    how to do it." Pablo Picasso
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  8. S_Wallis said:

    *As for the Locktite, I completely understand why people use it but...
    It is my thinking that on something where you will be disassembling
    it regularly (like I do to swap cranks) OR will be re-torgueing
    regularly to take up looseness (as in square taper "settling in"😉 that
    you are better off with antiseize on the threads.*

    With the Loctite I never re-torque the crank nuts just to see if they're
    still tight. I leave them be. They stay tight and stay in place. I've
    also never had a loose crank since Loctiting the crank nuts. Tighten
    once and let them be.

    I don't change the cranks on the Coker very often. Most of the time I
    keep the 140's on it. A few times during the year I'll swap to the
    170's and leave them on for a while then switch back to the 140's.

    The broken threads are actually where the nut is when I'm using the
    140's. With the 170's the nut is bottomed out on the threads. Maybe
    there is something about the 140 mm cranks that caused problems.
    They're old steel 140's from my old Schwinn.

    The Suzue hubs are hardened quite well. It's not going to be machinable
    while it's hardened. That hardness is also what makes the threads so
    brittle. If the hub didn't get hardened correctly it could cause the
    threads to be more brittle than they should be. There's a lot of
    variables in heat treating and no guarantee that it will always happen
    to the desired properties.

    My current plan right now is to unbuild the wheel and carefully mark
    each spoke where it was in the hub. That way if I get the hub repaired
    or get another widened Suzue I'll be able to put the old spokes on in
    the same relative locations. I'm still undecided whether to go with
    another TUF hub or go with the UDC hub.

    On the plus side, the muni ride was great. I only thought about my
    broken Coker hub a few times during the ride and that was only because I
    was trying not to think about it. I had one of my fastest rides up the
    climb and passed four bikes going up. They weren't the most fit
    cyclists (mom, dad, and two kids) but they did get a good head start on
    me.

    --
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  9. S_Wallis said:

    *As for the Locktite, I completely understand why people use it but...
    It is my thinking that on something where you will be disassembling
    it regularly (like I do to swap cranks) OR will be re-torgueing
    regularly to take up looseness (as in square taper "settling in"😉 that
    you are better off with antiseize on the threads.*

    With the Loctite I never re-torque the crank nuts just to see if they're
    still tight. I leave them be. They stay tight and stay in place. I've
    also never had a loose crank since Loctiting the crank nuts. Tighten
    once and let them be.

    I don't change the cranks on the Coker very often. Most of the time I
    keep the 140's on it. A few times during the year I'll swap to the
    170's and leave them on for a while then switch back to the 140's.

    The broken threads are actually where the nut is when I'm using the
    140's. With the 170's the nut is bottomed out on the threads. Maybe
    there is something about the 140 mm cranks that caused problems.
    They're old steel 140's from my old Schwinn.

    The Suzue hubs are hardened quite well. It's not going to be machinable
    while it's hardened. That hardness is also what makes the threads so
    brittle. If the hub didn't get hardened correctly it could cause the
    threads to be more brittle than they should be. There's a lot of
    variables in heat treating and no guarantee that it will always happen
    to the desired properties.

    My current plan right now is to unbuild the wheel and carefully mark
    each spoke where it was in the hub. That way if I get the hub repaired
    or get another widened Suzue I'll be able to put the old spokes on in
    the same relative locations. I'm still undecided whether to go with
    another TUF hub or go with the UDC hub.

    On the plus side, the muni ride was great. I only thought about my
    broken Coker hub a few times during the ride and that was only because I
    was trying not to think about it. I had one of my fastest rides up the
    climb and passed four bikes going up. They weren't the most fit
    cyclists (mom, dad, and two kids) but they did get a good head start on
    me.

    --
    john_childs - Guinness Mojo

    john_childs (att) hotmail (dott) com
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  10. S_Wallis said:

    *As for the Locktite, I completely understand why people use it but...
    It is my thinking that on something where you will be disassembling
    it regularly (like I do to swap cranks) OR will be re-torgueing
    regularly to take up looseness (as in square taper "settling in"😉 that
    you are better off with antiseize on the threads.*

    With the Loctite I never re-torque the crank nuts just to see if they're
    still tight. I leave them be. They stay tight and stay in place. I've
    also never had a loose crank since Loctiting the crank nuts. Tighten
    once and let them be.

    I don't change the cranks on the Coker very often. Most of the time I
    keep the 140's on it. A few times during the year I'll swap to the
    170's and leave them on for a while then switch back to the 140's.

    The broken threads are actually where the nut is when I'm using the
    140's. With the 170's the nut is bottomed out on the threads. Maybe
    there is something about the 140 mm cranks that caused problems.
    They're old steel 140's from my old Schwinn.

    The Suzue hubs are hardened quite well. It's not going to be machinable
    while it's hardened. That hardness is also what makes the threads so
    brittle. If the hub didn't get hardened correctly it could cause the
    threads to be more brittle than they should be. There's a lot of
    variables in heat treating and no guarantee that it will always happen
    to the desired properties.

    My current plan right now is to unbuild the wheel and carefully mark
    each spoke where it was in the hub. That way if I get the hub repaired
    or get another widened Suzue I'll be able to put the old spokes on in
    the same relative locations. I'm still undecided whether to go with
    another TUF hub or go with the UDC hub.

    On the plus side, the muni ride was great. I only thought about my
    broken Coker hub a few times during the ride and that was only because I
    was trying not to think about it. I had one of my fastest rides up the
    climb and passed four bikes going up. They weren't the most fit
    cyclists (mom, dad, and two kids) but they did get a good head start on
    me.

    --
    john_childs - Guinness Mojo

    john_childs (att) hotmail (dott) com
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  11. S_Wallis said:

    *As for the Locktite, I completely understand why people use it but...
    It is my thinking that on something where you will be disassembling
    it regularly (like I do to swap cranks) OR will be re-torgueing
    regularly to take up looseness (as in square taper "settling in"😉 that
    you are better off with antiseize on the threads.*

    With the Loctite I never re-torque the crank nuts just to see if they're
    still tight. I leave them be. They stay tight and stay in place. I've
    also never had a loose crank since Loctiting the crank nuts. Tighten
    once and let them be.

    I don't change the cranks on the Coker very often. Most of the time I
    keep the 140's on it. A few times during the year I'll swap to the
    170's and leave them on for a while then switch back to the 140's.

    The broken threads are actually where the nut is when I'm using the
    140's. With the 170's the nut is bottomed out on the threads. Maybe
    there is something about the 140 mm cranks that caused problems.
    They're old steel 140's from my old Schwinn.

    The Suzue hubs are hardened quite well. It's not going to be machinable
    while it's hardened. That hardness is also what makes the threads so
    brittle. If the hub didn't get hardened correctly it could cause the
    threads to be more brittle than they should be. There's a lot of
    variables in heat treating and no guarantee that it will always happen
    to the desired properties.

    My current plan right now is to unbuild the wheel and carefully mark
    each spoke where it was in the hub. That way if I get the hub repaired
    or get another widened Suzue I'll be able to put the old spokes on in
    the same relative locations. I'm still undecided whether to go with
    another TUF hub or go with the UDC hub.

    On the plus side, the muni ride was great. I only thought about my
    broken Coker hub a few times during the ride and that was only because I
    was trying not to think about it. I had one of my fastest rides up the
    climb and passed four bikes going up. They weren't the most fit
    cyclists (mom, dad, and two kids) but they did get a good head start on
    me.

    --
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  12. S_Wallis said:

    *As for the Locktite, I completely understand why people use it but...
    It is my thinking that on something where you will be disassembling
    it regularly (like I do to swap cranks) OR will be re-torgueing
    regularly to take up looseness (as in square taper "settling in"😉 that
    you are better off with antiseize on the threads.*

    With the Loctite I never re-torque the crank nuts just to see if they're
    still tight. I leave them be. They stay tight and stay in place. I've
    also never had a loose crank since Loctiting the crank nuts. Tighten
    once and let them be.

    I don't change the cranks on the Coker very often. Most of the time I
    keep the 140's on it. A few times during the year I'll swap to the
    170's and leave them on for a while then switch back to the 140's.

    The broken threads are actually where the nut is when I'm using the
    140's. With the 170's the nut is bottomed out on the threads. Maybe
    there is something about the 140 mm cranks that caused problems.
    They're old steel 140's from my old Schwinn.

    The Suzue hubs are hardened quite well. It's not going to be machinable
    while it's hardened. That hardness is also what makes the threads so
    brittle. If the hub didn't get hardened correctly it could cause the
    threads to be more brittle than they should be. There's a lot of
    variables in heat treating and no guarantee that it will always happen
    to the desired properties.

    My current plan right now is to unbuild the wheel and carefully mark
    each spoke where it was in the hub. That way if I get the hub repaired
    or get another widened Suzue I'll be able to put the old spokes on in
    the same relative locations. I'm still undecided whether to go with
    another TUF hub or go with the UDC hub.

    On the plus side, the muni ride was great. I only thought about my
    broken Coker hub a few times during the ride and that was only because I
    was trying not to think about it. I had one of my fastest rides up the
    climb and passed four bikes going up. They weren't the most fit
    cyclists (mom, dad, and two kids) but they did get a good head start on
    me.

    --
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    john_childs (att) hotmail (dott) com
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  13. S_Wallis said:

    *As for the Locktite, I completely understand why people use it but...
    It is my thinking that on something where you will be disassembling
    it regularly (like I do to swap cranks) OR will be re-torgueing
    regularly to take up looseness (as in square taper "settling in"😉 that
    you are better off with antiseize on the threads.*

    With the Loctite I never re-torque the crank nuts just to see if they're
    still tight. I leave them be. They stay tight and stay in place. I've
    also never had a loose crank since Loctiting the crank nuts. Tighten
    once and let them be.

    I don't change the cranks on the Coker very often. Most of the time I
    keep the 140's on it. A few times during the year I'll swap to the
    170's and leave them on for a while then switch back to the 140's.

    The broken threads are actually where the nut is when I'm using the
    140's. With the 170's the nut is bottomed out on the threads. Maybe
    there is something about the 140 mm cranks that caused problems.
    They're old steel 140's from my old Schwinn.

    The Suzue hubs are hardened quite well. It's not going to be machinable
    while it's hardened. That hardness is also what makes the threads so
    brittle. If the hub didn't get hardened correctly it could cause the
    threads to be more brittle than they should be. There's a lot of
    variables in heat treating and no guarantee that it will always happen
    to the desired properties.

    My current plan right now is to unbuild the wheel and carefully mark
    each spoke where it was in the hub. That way if I get the hub repaired
    or get another widened Suzue I'll be able to put the old spokes on in
    the same relative locations. I'm still undecided whether to go with
    another TUF hub or go with the UDC hub.

    On the plus side, the muni ride was great. I only thought about my
    broken Coker hub a few times during the ride and that was only because I
    was trying not to think about it. I had one of my fastest rides up the
    climb and passed four bikes going up. They weren't the most fit
    cyclists (mom, dad, and two kids) but they did get a good head start on
    me.

    --
    john_childs - Guinness Mojo

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  14. We tryed putting black widows on my coker. It didnt work at all. Their
    holes are to big I guess and just go right down the taper. It was hard
    to not make them hit the frame. We just gave up on them.

    I use the super wide UDC hub. I like it a lot. I used to have the stock
    guy on there I think the suzue I wasnt a fan of. I was able to use the
    same spokes too. The rebuild really isnt that hard. Just get a friend to
    put the nipples on and work from the hub and you got it spoked in no
    time. Trueing it isnt even that hard either.

    --
    Tim - Amanda's the sexiest avatar

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  15. We tryed putting black widows on my coker. It didnt work at all. Their
    holes are to big I guess and just go right down the taper. It was hard
    to not make them hit the frame. We just gave up on them.

    I use the super wide UDC hub. I like it a lot. I used to have the stock
    guy on there I think the suzue I wasnt a fan of. I was able to use the
    same spokes too. The rebuild really isnt that hard. Just get a friend to
    put the nipples on and work from the hub and you got it spoked in no
    time. Trueing it isnt even that hard either.

    --
    Tim - Amanda's the sexiest avatar

    Tim 'Braun' (http://www.tim.com.mk/izdanija/1/189.jpg)

    mmm sponsored by Arrow Racing good.
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  16. Tim said:

    *We tryed putting black widows on my coker. It didnt work at all.
    Their holes are to big I guess and just go right down the taper. It
    was hard to not make them hit the frame. We just gave up on them.

    I use the super wide UDC hub. I like it a lot. I used to have the
    stock guy on there I think the suzue I wasnt a fan of. I was able to
    use the same spokes too. The rebuild really isnt that hard. Just get a
    friend to put the nipples on and work from the hub and you got it
    spoked in no time. Trueing it isnt even that hard either. *

    Have you tried the Black Widows on the UDC hub or were you using the
    stock hub at the time?

    The problem with using the old spokes on a UDC hub is that the spokes
    have already been stressed and bent to fit the geometry of The Uunicycle
    Factory widened Miyata hub. Even though the UDC hub will take the same
    length of spokes the UDC hub will not have the same geometry and the
    same shape and angle of the spoke holes. The old spokes would not be
    happy in a different hub. The spokes may break due to the new stress.

    --
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  17. S_Wallis said:

    *I think a more practical fix may be to TIG weld just enough material
    onto the threads to be able to file it back to the proper OD and
    re-thread it with a die.
    Scott *

    Brilliant!

    --
    ChangingLINKS.com - member

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  18. john_childs said:

    *

    I went to change the cranks on my Coker yesterday and made the very
    unfortunate discovery that the threads on the hub had stripped. The
    hub is DOA. *

    I have had this happen to three square taper hubs in the past 4 or 5
    months. The first to go was the Suzue hub in my muni, closely followed
    by the Suzue hub in my freestyle uni. These hubs were almost the same
    age and lasted three years with a lot of use. I came to the conclusion
    that the Suzue had reached the ends of their lifetimes and had gotten
    old and worn out.

    That conclusion changed when the same thing happened to my 29er's hub.
    This hub was a prototype UDC hub, less than a year old and hadn't had
    much use. I now believe the biggest cause in the failure of these hubs
    was the way I mounted cranks on them. Instead of using a mallet to seat
    the crank on the taper, I used a pedal/crank tool to torque up the crank
    nut. I believe this unnecessarily stressed the axle threads and
    contributed to their failure. The moral of the story is to use your
    mallet, folks!

    --
    TonyMelton - Cloud 9

    The way to a man's heart is through his veins.
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  19. TonyMelton said:

    * The moral of the story is to use your mallet, folks! *

    Tony Melton using a mallet.

    +----------------------------------------------------------------+
    | Attachment filename: mallet.jpeg |
    |Download attachment: http://www.unicyclist.com/attachment/346498|
    +----------------------------------------------------------------+

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  20. Sorry to hear about your hub, John.

    It sounds as though the combination of red loctite and ill-fitting
    cranks did the trick. Red loctite is designed to be a permanent fixing
    and removed with heating with a blowtorch. In addition, the assembly is
    not designed to have the nut pushing against a fixed hard obstacle like
    the end of the threads. A properly fitting assembly will involve a
    tight, yet somewhat flexible connection that allows the connection to
    "breathe", as it were, under stress. In your scenario, there was no
    give-and-take in the threads, so I surmise that the forces probably
    exceeded the 40 ft-lbs considerably. Proper assembly and component
    choice removes most of the problems associated with this type of hub.
    In your case, it sounds like the Black Widows are proving not to be a
    good choice for unicycling cranks. Thanks for the information.
    Although I did not in your case, I, for one, will not recommend them to
    future customers.

    Otherwise, it sounds like your practice of torquing on the crank to spec
    was the proper approach and a good habit. Don't abandon that!

    The widened Suzue hub is the best wide hub currently available, in my
    humble opinion. It has a thicker hollow axle and carefully tuned
    bearing surfaces. It isn't powder-coated, which makes any developing
    rust immediately evident, and treatable. With proper treatment the hub
    will last a long time. And it has been extensively tested under extreme
    conditions.

    Of course, under these conditions, some are bound to fail. 24 hour
    off-road racing is an extreme condition for any cycling component. One
    of the top area mountain bike racers being serviced by our bike shop
    would bring his bike in after every weekend race for a tune-up and
    component replacement.

    The UDC hub seems to be a reasonable lower-cost alternative. A close
    look will show rough workmanship, poorly machined spoke holes, and an
    odd bearing size. Moreover, it is powder-coated, and has shown to hide
    rust that can compromise the unit's strength. Yet the hub is
    substantially less in cost. The customer's riding needs and budget
    should determine the choice of hub.

    Other, better, designs are in the works, and hopefully someday we will
    see them on the market. Until then, what we have now is still far
    better than what we had five years ago.

    LiveWire customers will find that, should they follow 'the correct
    mounting procedures' (http://tinyurl.com/blcbl) , their wheel is
    warranteed for this type of damage.

    --
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