This sucks. Really sucks.
I went to change the cranks on my Coker yesterday and made the very
unfortunate discovery that the threads on the hub had stripped. The hub
is DOA. It's a custom widened Miyata hub by The Unicycle Factory. I'm
going to be needing a new hub and a new wheel build for the Coker now.
🙁
I'm not sure what caused the threads to break off like that. I always
use a torque wrench when installing the cranks. I tighten the nut up to
40 foot-pounds. The nut has never been over-torqued. I use a torque
wrench in part to make sure that this type of hub failure would never
happen.
Some possible factors:
* I use red high strength Loctite on the threads. Could the Loctite be
strong enough to break the threads when removing the nut to change
cranks? It has never been difficult to remove the nut using a regular 6
inch socket wrench by hand. I have never measured the torque necessary
to break the Loctite bond when removing the nut. I don't think it's
excessive because it has always been easy enough to remove, but with no
torque measurements I can't know for sure. Maybe using blue medium
strength Loctite is a better idea just to be on the safe side.
* The last cranks on the hub were 170 mm Black Widow Euro cranks. The
cranks have always pressed well on the hub tapers. I didn't realize how
far they pressed on the hub tapers till I looked at them while
investigating the broken threads. The ends of the tapers in the cranks
were right even with the shoulder of the tapers on the hub. In other
words the cranks were pressed on as far as the nut would push them on.
The nut was at the end of the threads on the hub. Yikes! That's not
good. No more Black Widow Euro's on Miyata hubs for me. The Black
Widow's just aren't a match for the tapers on the Miyata hub. This
could possibly be a factor in overstressing the threads on the hub.
It is a concern that 40 foot-pounds may not leave a margin of error for
stripping or breaking the threads on a Miyata hub. I'm not sure if the
red Loctite was a factor or if the poor fitting Black Widow Euro cranks
were a factor.
I seem to recall that there may have been a batch of Miyata hubs that
was more brittle and prone to failure than normal for the Miyata hub.
Can anyone confirm? Is it possible that my hub was made from that
batch?
The other side of the hub also has a small chip in the threads that is
going to start a bigger failure just like the threads on the other side
of the hub. Both sides got the same treatment when installing and
removing cranks. Both sides failed at the same time. One side stripped
a big chunk of threads while the other side just has a little chip that
would grow and probably fail very soon.
My decision now is to decide whether to replace the hub with another
widened Miyata hub from The Unicycle Factory or go with the UDC
Super-Wide Chromoly Hub. If I go with the TUF widened Miyata hub I may
be able to reuse the spokes since the hub will be the same. If I go
with the UDC hub I'll definitely have to get new spokes from The
Unicycle Factory and those spokes are expensive.
I have a large high resolution picture of the broken threads in my
'Miscellaneous Stuff gallery'
(http://gallery.unicyclist.com/john_childs_misc) (last photo on the page
right now). And I'll attach a smaller resolution picture here.
Right now I'm going to go try to cheer myself up with a muni ride.
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