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Crankset bodge

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Published
28 April 2006
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2 May 2006
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  1. Hi,

    Someone gave me a crankset with a damaged ISIS spline. I'd like to try
    to salvage it so I am soliciting suggestions on how to bodge it
    together so it will work. The crank was ridden a bit with the bolt
    loose, so now even when tightened the crank has about 1mm of wobble.

    I've been thinking about ripping up a soda can and sticking some little
    "shims" in there or maybe epoxy.

    Other suggestions? This is a $650 crankset so that is why I am
    bothering.

    Joseph

  2. <snip q: re bodging a loose isis interface>

    I bet this is a Zipp carbon. Only crank I know of that costs this
    much. Even Campy isn't shameless enough to set a price that high!

    JB Weld. Slather it in the crank splines and then put it on. Tighten.
    Pray. Shake chicken blood over it.

    Ride.

    D'ohBoy

  3. Quoted message said:

    Hi,

    Someone gave me a crankset with a damaged ISIS spline. I'd like to try
    to salvage it so I am soliciting suggestions on how to bodge it
    together so it will work. The crank was ridden a bit with the bolt
    loose, so now even when tightened the crank has about 1mm of wobble.

    I've been thinking about ripping up a soda can and sticking some little
    "shims" in there or maybe epoxy.

    Other suggestions? This is a $650 crankset so that is why I am
    bothering.

    Joseph

    I would try to file the crank splines as smooth as possible, jam so
    coke can shims in there with some JB weld and torque it down as hard as
    possible...may never come off tho-

  4. If you epoxy the crank on, how will you get it off when the bottom
    bracket needs replacing? Seems a waste to make the entire bicycle frame
    unusable just to salvage a crankset.

    The crank must be really buggered up - normally they won't get to the
    point of having play no matter how badly you treat them. Did you try
    the crank on a new bottom bracket (with a new bolt), or just the old
    (potentially damaged) one? Did you clean the crank end out very
    thoroughly to remove any metal shavings? Is the 1mm play rotational
    play or in/out? ISIS cranks aren't an interference fit like square
    taper - they sit on a mating surface. If that surface is clean they'll
    sit without play no matter how badly the rest of the splines are
    buggered up; so some (very careful) filing could fix things up.

  5. sunderland said:

    If you epoxy the crank on, how will you get it off when the bottom
    bracket needs replacing? Seems a waste to make the entire bicycle frame
    unusable just to salvage a crankset.

    I can hacksaw the bb spindle if I need to get it out.

    Quoted message said:

    The crank must be really buggered up - normally they won't get to the
    point of having play no matter how badly you treat them. Did you try
    the crank on a new bottom bracket (with a new bolt), or just the old
    (potentially damaged) one? Did you clean the crank end out very
    thoroughly to remove any metal shavings? Is the 1mm play rotational
    play or in/out? ISIS cranks aren't an interference fit like square
    taper - they sit on a mating surface. If that surface is clean they'll
    sit without play no matter how badly the rest of the splines are
    buggered up; so some (very careful) filing could fix things up.

    It's one of those integrated bearing jobs, so there is no separate
    spindle to replace. The play is in-out, not rotational.

    Joseph

  6. D'ohBoy said:

    <snip q: re bodging a loose isis interface>

    I bet this is a Zipp carbon. Only crank I know of that costs this
    much. Even Campy isn't shameless enough to set a price that high!

    FSA is the culprit this time.

    Quoted message said:

    JB Weld. Slather it in the crank splines and then put it on. Tighten.
    Pray. Shake chicken blood over it.

    I can get some chicken blood locally, but what's JB Weld?

    Joseph

  7. Huh? Now you aren't making sense. ISIS is one particular cartridge
    bottom bracket standard. Now you're saying that it's a splined
    integrated crank. (The splines on the integrated cranks are not ISIS).
    Which is it?

    If it is an external-bearing integrated crank you'll have problems
    hacksawing it off - first, when correctly installed, there is no
    exposed crank spindle to hacksaw. Second, if you do hacksaw it, you've
    trashed the entire crankset.

    Is the in/out play between the LHS crank arm and the spindle - i.e. if
    you put them together when NOT installed on the bike, is there play? If
    so a very, very thin shim (like aluminum foil) might work

    If the play is only when the crank is installed, then it isn't
    installed correctly. You might need a spacer between one of the bearing
    cartridges and the frame.

  8. [email hidden] a écrit :

    Quoted message said:
    D'ohBoy said:

    <snip q: re bodging a loose isis interface>

    I bet this is a Zipp carbon. Only crank I know of that costs this
    much. Even Campy isn't shameless enough to set a price that high!

    FSA is the culprit this time.

    Quoted message said:

    JB Weld. Slather it in the crank splines and then put it on. Tighten.
    Pray. Shake chicken blood over it.

    I can get some chicken blood locally, but what's JB Weld?

    Joseph


    Having such a piece, did you install the blue apacers at the spider and
    LH arm ? There are lots of installations without them, never having
    been shipped together, and FSA has even noted this as a problem on their
    site.
    --
    Bonne route !

    Sandy

  9. sunderland said:

    Huh? Now you aren't making sense. ISIS is one particular cartridge
    bottom bracket standard. Now you're saying that it's a splined
    integrated crank. (The splines on the integrated cranks are not ISIS).
    Which is it?

    It is an external bearing integrated type crankset that uses an ISIS
    interface to attach the left crankarm.

    Quoted message said:

    If it is an external-bearing integrated crank you'll have problems
    hacksawing it off - first, when correctly installed, there is no
    exposed crank spindle to hacksaw. Second, if you do hacksaw it, you've
    trashed the entire crankset.

    If an epoxy bodge (the last resort) ends up not working and I need to
    hacksaw it, the crankset will already be past saving, so killing it
    with a grinder or something won't be a big deal.

    Quoted message said:

    Is the in/out play between the LHS crank arm and the spindle - i.e. if
    you put them together when NOT installed on the bike, is there play? If
    so a very, very thin shim (like aluminum foil) might work

    If the play is only when the crank is installed, then it isn't
    installed correctly. You might need a spacer between one of the bearing
    cartridges and the frame.

    The play is apparent when the crankset both mounted and not. I'll try
    aliminum foil, folded a few times?

    Joseph

  10. Sandy said:

    [email hidden] a écrit :

    Quoted message said:
    D'ohBoy said:

    <snip q: re bodging a loose isis interface>

    I bet this is a Zipp carbon. Only crank I know of that costs this
    much. Even Campy isn't shameless enough to set a price that high!

    FSA is the culprit this time.

    Quoted message said:

    JB Weld. Slather it in the crank splines and then put it on. Tighten.
    Pray. Shake chicken blood over it.

    I can get some chicken blood locally, but what's JB Weld?

    Joseph


    Having such a piece, did you install the blue apacers at the spider and
    LH arm ? There are lots of installations without them, never having
    been shipped together, and FSA has even noted this as a problem on their
    site.
    --
    Bonne route !

    Sandy

    The crankset came to me unmounted. It has a little blue o-ring sort of
    thing at the base of the spider. Nothing on the LH arm. Should there
    be? Where on the FSA site is this info?

    Thanks!

    Joseph

  11. [email hidden] a écrit :

    Quoted message said:
    Sandy said:

    [email hidden] a écrit :

    Quoted message said:

    D'ohBoy wrote:
    > <snip q: re bodging a loose isis interface>
    >
    > I bet this is a Zipp carbon. Only crank I know of that costs this
    > much. Even Campy isn't shameless enough to set a price that high!
    FSA is the culprit this time.

    > JB Weld. Slather it in the crank splines and then put it on. Tighten.
    > Pray. Shake chicken blood over it.
    I can get some chicken blood locally, but what's JB Weld?

    Joseph


    Having such a piece, did you install the blue apacers at the spider and
    LH arm ? There are lots of installations without them, never having
    been shipped together, and FSA has even noted this as a problem on their
    site.
    --
    Bonne route !

    Sandy

    The crankset came to me unmounted. It has a little blue o-ring sort of
    thing at the base of the spider. Nothing on the LH arm. Should there
    be? Where on the FSA site is this info?

    Thanks!

    Joseph


    Yes, on both sides, or there will be play.

    I don't know where, just now, but write to them, address it to Claudio.
    He has had to deal with this for a while.
    --
    Bonne route !

    Sandy

  12. I have tried aluminum foil shims in other applications (QR skewer
    head stabilization). The chance of it working is about 0%. The chance of it
    making the problem worse is about 100%. The problem is that it always
    tears when you make the final tightening adjustment. Then the surface
    interface is not uniform. The surface contact area would likely be
    less than no aluminum foil at all, making the problem worse.

    I'd try the JB weld, or maybe a good old fashioned trowel & mortar
    (just kidding) first.

    - Don Gillies
    San Diego, CA

  13. Quoted message said:
    sunderland said:

    Huh? Now you aren't making sense. ISIS is one particular cartridge
    bottom bracket standard. Now you're saying that it's a splined
    integrated crank. (The splines on the integrated cranks are not
    ISIS). Which is it?

    It is an external bearing integrated type crankset that uses an ISIS
    interface to attach the left crankarm.

    It's not ISIS. You're confusing two different spline patterns, and thus
    confusing us.

    I would JB Weld, but once it gets loose, you might be SOL on getting home
    from that particular ride. Tape a cell phone to the crankarm so that you'll
    be able to use it if you get stuck.

    --
    Phil, Squid-in-Training

  14. Phil said:
    Quoted message said:
    sunderland said:

    Huh? Now you aren't making sense. ISIS is one particular cartridge
    bottom bracket standard. Now you're saying that it's a splined
    integrated crank. (The splines on the integrated cranks are not
    ISIS). Which is it?

    It is an external bearing integrated type crankset that uses an ISIS
    interface to attach the left crankarm.

    It's not ISIS. You're confusing two different spline patterns, and thus
    confusing us.

    I would JB Weld, but once it gets loose, you might be SOL on getting home
    from that particular ride. Tape a cell phone to the crankarm so that you'll
    be able to use it if you get stuck.

    --
    Phil, Squid-in-Training

    I figured out it wasn't ISIS once I killed the M20 bolt holding it on.
    I took a M15(?) bolt from an ISIS bb I have lying around and I saw the
    difference.

    I can't see where it is worn, so I think I may hop straight to epoxy.

    The cell-phone is not necessary. Why do you think bikes have 2 pedals?
    In case one falls off.

    Joseph

  15. In article
    <[email hidden]>,

    Quoted message said:
    D'ohBoy said:

    <snip q: re bodging a loose isis interface>

    I bet this is a Zipp carbon. Only crank I know of that costs this
    much. Even Campy isn't shameless enough to set a price that high!

    FSA is the culprit this time.

    Quoted message said:

    JB Weld. Slather it in the crank splines and then put it on. Tighten.
    Pray. Shake chicken blood over it.

    I can get some chicken blood locally, but what's JB Weld?

    It is an epoxy formulation designed to repair metal
    fabrications up to and including cracked engine blocks. It
    cures very hard and strong. It is machinable when set up,
    but not fully cured. They print testimonials on the
    package. A Kansas farmer said

    `I have used J-B Weld for more than five years on my farm
    equipment and I have decided that it is even better than
    baling wire.'

    --
    Michael Press

  16. Quoted message said:

    The cell-phone is not necessary. Why do you think bikes have 2 pedals?
    In case one falls off.

    Then you'd have to ride NASCAR style. Only making left turns to make
    sure the drive side crank doesn't slip out of alignment and run the
    chain into the FD cage.

  17. Quoted message said:

    ... This is a $650 crankset so that is why I am
    bothering.

    Correction: This *was* a $650 crankset. It is now half of a $650
    crankset, if one of the cranks is still useful.

    My advice: Save the good bits and trash the damaged part. With that
    much wallowing, it's well and truly past fixing. That's why *you*
    have it, after all.

    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  18. Quoted message said:
    sunderland said:

    If you epoxy the crank on, how will you get it off when the bottom
    bracket needs replacing? Seems a waste to make the entire bicycle frame
    unusable just to salvage a crankset.

    Quoted message said:

    I can hacksaw the bb spindle if I need to get it out.

    I suspect you've never tried that. Try it and you'll likely change your
    mind. BB spindles are hardened steel and eat through hacksaw blades like
    popcorn, with little progress to show for your efforts. An acetylene torch
    would make short work of it, but there might be collarteral damage. :-)

    Now you know why someone gave you a $650 crank...

    --

    John ([email hidden])

  19. Werehatrack said:
    Quoted message said:

    ... This is a $650 crankset so that is why I am
    bothering.

    Correction: This *was* a $650 crankset. It is now half of a $650
    crankset, if one of the cranks is still useful.

    My advice: Save the good bits and trash the damaged part. With that
    much wallowing, it's well and truly past fixing. That's why *you*
    have it, after all.

    The problem is that a replacement LH crank costs way more than I would
    ever spend on a complete crankset, and since it's a funny integrated
    job, I can't just mix-n-match with other junk I have lying around. So
    no point in not trying even lost-cause bodges.

    Which is of course why it was given to me. (Actually traded for other
    useless junk.)

    Joseph

  20. Quoted message said:


    Werehatrack said:
    Quoted message said:

    ... This is a $650 crankset so that is why I am
    bothering.

    Correction: This *was* a $650 crankset. It is now half of a $650
    crankset, if one of the cranks is still useful.

    My advice: Save the good bits and trash the damaged part. With that
    much wallowing, it's well and truly past fixing. That's why *you*
    have it, after all.

    The problem is that a replacement LH crank costs way more than I would
    ever spend on a complete crankset, and since it's a funny integrated
    job, I can't just mix-n-match with other junk I have lying around. So
    no point in not trying even lost-cause bodges.

    Which is of course why it was given to me. (Actually traded for other
    useless junk.)

    Wait a minute. It's got an ISIS end on the shaft, right? The *shaft*
    won't have been damaged, then, just the hole in the crank will be
    wallowed. If that's the case, then any ISIS left crank should do the
    job. If it was the right crank that had been snockered, there
    wouldn't be any point, but a lefty isn't hard to come by as long as
    you're not insistent on being a fashion victim.
    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

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