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Continuously-variable transmission box in Honda MTB

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Road Cycling
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12 May 2004
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Van Bagnol
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  1. Did anyone see the latest issue of _Mountain Bike
    Action_ featuring Honda's mountain bike and CVT
    drivetrain? Any comments?

    Van
    --
    Van Bagnol / v b a g n o l at earthlink dot net / c r l at
    bagnol dot com ...enjoys - Theatre / Windsurfing / Skydiving
    / Mountain Biking ...feels - "Parang lumalakad ako sa loob
    ng paniginip" ...thinks - "An Error is Not a Mistake ...
    Unless You Refuse to Correct It"

  2. "Van Bagnol" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Did anyone see the latest issue of _Mountain Bike Action_
    featuring Honda's mountain bike and CVT drivetrain? Any
    comments?

    Van
    --
    Van Bagnol / v b a g n o l at earthlink dot net / c r l at
    bagnol dot com ...enjoys - Theatre / Windsurfing /
    Skydiving / Mountain Biking ...feels - "Parang lumalakad
    ako sa loob ng paniginip" ...thinks - "An Error is Not a
    Mistake ... Unless You Refuse to Correct


    It"

    looks heavier than a regular drivetrain

    Michael

  3. Michael Paul said:

    "Van Bagnol" <[email hidden]> wrote in message news:van-
    [email hidden]...

    Quoted message said:

    Did anyone see the latest issue of _Mountain Bike Action_
    featuring Honda's mountain bike and CVT drivetrain? Any
    comments?

    looks heavier than a regular drivetrain

    Michael

    Downhill rigs looking more and more like motorcross every
    year.... sure does look heavy.

    A few car manufacturers have made models with CVT boxes over
    the years, i think DAF was the first, but they were riddled
    with problems, related to belt slippage and the requirement
    for very frequent maintainance and such things. I think i
    read that Audi have made a CVT system which eliminates belts
    so maybe things are improving, Even so, i suspect that Honda
    bike wouldn't be good for much more than race runs, wouldn't
    go for long without maintenance i bet.

    Did anyone read about the technicalities of the Honda
    box? Is it belt/roller or some sort of expanding sprocket
    and chain?

    --
    Mark

  4. On Wed, 12 May 2004 17:08:24 +0100, "Mark \(UK\)"

    may have said:
    Michael Paul said:

    "Van Bagnol" <[email hidden]> wrote in message news:van-
    [email hidden]...

    Quoted message said:

    Did anyone see the latest issue of _Mountain Bike
    Action_ featuring Honda's mountain bike and CVT
    drivetrain? Any comments?

    looks heavier than a regular drivetrain

    Michael

    A few car manufacturers have made models with CVT boxes
    over the years, i think DAF was the first, but they were
    riddled with problems, related to belt slippage and the
    requirement for very frequent maintainance and such things.
    I think i read that Audi have made a CVT system which
    eliminates belts so maybe things are improving,

    If Audi's making it, don't expect it to be worth owning.
    They've had to go over to a 100,000-mile drivetrain warranty
    just to get people to buy their cars in the US, and their
    resale value on out-of-warranty units still isn't as high
    proportionately as most other makes. The only car that
    depreciates faster, in my experience, is Daewoo...and that's
    because GM took Daewoo off the North American market.

    Quoted message said:

    Even so, i suspect that Honda bike wouldn't be good for
    much more than race runs, wouldn't go for long without
    maintenance i bet.

    Honda probably figures that there's a market for wierd and
    unusual tech. I suspect that they will not sell many.

    Quoted message said:

    Did anyone read about the technicalities of the Honda
    box? Is it belt/roller or some sort of expanding sprocket
    and chain?

    Only the former works in practice; variable-diameter pulleys
    drive a heavy belt. Sliding-cone-drive setups have been
    tried in the lab, and they always cause some fool at Popular
    Mechanics to write it up as The Next Really Great Thing That
    Will Be In Every Car In A Few Years. Oddly enough, they
    never make it to market. CVTs of the belt type are common in
    ATVs and LPCs (light personnel carriers; a glorified term
    for "golf cart"😉 and are regarded and durable and reliable
    in most applications there. I don't know how Honda has
    adapted the concept to the relatively low velocities of a
    bicycle, but apparently they must have done so.

    Here's a picture of the bike:

    world.honda.com2030203.html

    --
    My email address is antispammed; pull WEEDS if replying via
    e-mail. Typoes are not a bug, they're a feature. Words
    processed in a facility that contains nuts.

  5. "Werehatrack" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    On Wed, 12 May 2004 17:08:24 +0100, "Mark \(UK\)"

    may have said:
    Michael Paul said:

    "Van Bagnol" <[email hidden]> wrote in message news:van-
    [email hidden]...
    > Did anyone see the latest issue of _Mountain Bike
    > Action_ featuring Honda's mountain bike and CVT
    > drivetrain? Any comments?
    >
    looks heavier than a regular drivetrain

    Quoted message said:

    Even so, i suspect that Honda bike wouldn't be good for
    much more than race runs, wouldn't go for long without
    maintenance i bet.

    Honda probably figures that there's a market for wierd and
    unusual tech. I suspect that they will not sell many.

    Honda sometimes like to be the Sony of the vehicle market.

    Quoted message said:
    Quoted message said:

    Did anyone read about the technicalities of the Honda
    box? Is it belt/roller or some sort of expanding sprocket
    and chain?

    Only the former works in practice; variable-diameter
    pulleys drive a heavy belt. Sliding-cone-drive setups have
    been tried in the lab, and they always cause some fool at
    Popular Mechanics to write it up as The Next Really Great
    Thing That Will Be In Every Car In A Few Years. Oddly
    enough, they never make it to market. CVTs of the belt
    type are common in ATVs and LPCs (light personnel
    carriers; a glorified term for "golf cart"😉 and are
    regarded and durable and reliable in most applications
    there. I don't know how Honda has adapted the concept to
    the relatively low velocities of a bicycle, but apparently
    they must have done so.

    Last time we had the belt-drive-for-bikes discussion in
    here, there was a general consensus that it couldn't be done
    at all. Not reliably anyway.
    --
    Mark South Citizen of the World, Denizen of the Net <<Tiens!
    Ce poulet a une grenade!

  6. On Wed, 12 May 2004 22:00:02 +0200, "Mark South"

    may have said:

    Last time we had the belt-drive-for-bikes discussion in
    here, there was a general consensus that it couldn't be
    done at all. Not reliably anyway.

    I'd have argued that myself if it wasn't for the fact that
    it appears that Honda may have come up with a kluge that at
    least permits the bike to move forward. How well it works
    is, of course unanswered, and I am skeptical about that
    subject. Even if they have made it work reasonably
    acceptably, though, I don't see it displacing the der setup
    anytime soon, since I can't see any way for it to be as
    efficient...and the limiting factor in bike performance is
    the powerplant, so drivetrain losses just aren't going to be
    tolerable to a lot of folks.

    The photo of the Honda bicycle shows a unit that bears more
    than a passing resemblance to a motorcycle. I doubt that
    this is mere coincidence. OTOH, as far as I can see, Honda
    doesn't have any marketing channels set up to get this to
    the places where it might sell if it really is a worthwhile
    piece of tech. In my opinion, that fact is a big hint that
    this is a showcase item with no mass production planned. Honda-
    branded bikes are sold at K-Mart, however as far as I know
    those are strictly pasted-on-label units rather than a
    product that actually emerged from Honda's plants. A bike
    with a CVT would not be a logical thing to market through
    KMart unless it was going to be *really* cheap.

    --
    My email address is antispammed; pull WEEDS if replying via
    e-mail. Typoes are not a bug, they're a feature. Words
    processed in a facility that contains nuts.

  7. On Wed, 12 May 2004 22:00:02 +0200, "Mark South"

    may have said:

    Last time we had the belt-drive-for-bikes discussion in
    here, there was a general consensus that it couldn't be
    done at all. Not reliably anyway.

    I'd have argued that myself if it wasn't for the fact that
    it appears that Honda may have come up with a kluge that at
    least permits the bike to move forward. How well it works
    is, of course unanswered, and I am skeptical about that
    subject. Even if they have made it work reasonably
    acceptably, though, I don't see it displacing the der setup
    anytime soon, since I can't see any way for it to be as
    efficient...and the limiting factor in bike performance is
    the powerplant, so drivetrain losses just aren't going to be
    tolerable to a lot of folks.

    The photo of the Honda bicycle shows a unit that bears more
    than a passing resemblance to a motorcycle. I doubt that
    this is mere coincidence. OTOH, as far as I can see, Honda
    doesn't have any marketing channels set up to get this to
    the places where it might sell if it really is a worthwhile
    piece of tech. In my opinion, that fact is a big hint that
    this is a showcase item with no mass production planned. Honda-
    branded bikes are sold at K-Mart, however as far as I know
    those are strictly pasted-on-label units rather than a
    product that actually emerged from Honda's plants. A bike
    with a CVT would not be a logical thing to market through
    KMart unless it was going to be *really* cheap.

    --
    My email address is antispammed; pull WEEDS if replying via
    e-mail. Typoes are not a bug, they're a feature. Words
    processed in a facility that contains nuts.

  8. "Mark South" <[email hidden]> wrote

    Quoted message said:


    Last time we had the belt-drive-for-bikes discussion in
    here, there was a general consensus that it couldn't be
    done at all. Not reliably anyway.

    Belts can be done, but only if you include a Rohloff
    SpeedHub. And maybe a Mountain Drive BB.

    rohloff.derohloff.de schlumpf.chmd engl.htm

    pete

  9. Werehatrack said:

    Even if they have made it work reasonably acceptably,
    though, I don't see it displacing the der setup anytime
    soon, since I can't see any way for it to be as
    efficient...and the limiting factor in bike performance is
    the powerplant, so drivetrain losses just aren't going to
    be tolerable to a lot of folks.

    Honda haven't published drivetrain losses for the CVT box,
    but I imagine it would operate something like a seamless
    Sturmey Archer hub. You'd always be pedalling at the right
    cadence which is going to help efficiency, the transmission
    can be protected from [censored] and dirt, and you're not dragging
    the chain through funny angles and idler gears on a
    derailleur. Might actually be more efficient. It looks as if
    there's still a chain doing the actual drive from the cranks
    to the back wheel. That said, they're racing it as a DH
    bike, so pedalling might not be *that* important.

  10. Werehatrack said:

    Even if they have made it work reasonably acceptably,
    though, I don't see it displacing the der setup anytime
    soon, since I can't see any way for it to be as
    efficient...and the limiting factor in bike performance is
    the powerplant, so drivetrain losses just aren't going to
    be tolerable to a lot of folks.

    Honda haven't published drivetrain losses for the CVT box,
    but I imagine it would operate something like a seamless
    Sturmey Archer hub. You'd always be pedalling at the right
    cadence which is going to help efficiency, the transmission
    can be protected from [censored] and dirt, and you're not dragging
    the chain through funny angles and idler gears on a
    derailleur. Might actually be more efficient. It looks as if
    there's still a chain doing the actual drive from the cranks
    to the back wheel. That said, they're racing it as a DH
    bike, so pedalling might not be *that* important.

  11. In article <[email hidden]>,

    Mark \(UK\) said:

    A few car manufacturers have made models with CVT boxes
    over the years, i think DAF was the first, but they were
    riddled with problems, related to belt slippage and the
    requirement for very frequent maintainance and such
    things. I think i read that Audi have made a CVT system
    which eliminates belts so maybe things are improving, Even
    so, i suspect that Honda bike wouldn't be good for much
    more than race runs, wouldn't go for long without
    maintenance i bet.

    Did anyone read about the technicalities of the Honda
    box? Is it belt/roller or some sort of expanding sprocket
    and chain?

    It appears to be a variable-geometry reciprocating ratchet.
    It uses no belts or chains, except for the drive chain from
    the transmission box to the rear wheel (as in a single-
    speed). It does have gears, though.

    The basic mechanical transmission is this: Step up pedal
    gearing to 11:1 or thereabouts; convert circular motion to
    reciprocating; use the reciprocating motion to drive a
    ratchet; ratchet converts motion back to circular; circular
    chainring pulls chain; chain turns cog at rear hub. The
    variable transmission is in the geometry by which the
    reciprocating arm engages the pawls. Gear range is about
    3:1, the same as an 11-33 tooth cassette. One key feature is
    a scalloped or hypocycloid gear that smooths the
    reciprocating stroke back into steady circular motion.

    Frictional losses are minimized by the liberal use of needle
    bearings, and weight is minimized by encasing the tranny in
    a carbon-fiber shell with an aluminum "skeleton" for load-
    bearing. (The entire mech is bathed in transmission fluid.)
    The article admits that weight and transmission efficiency
    don't match conventional derailleurs, but points out the
    advantage of CVT available at all times, even when under
    load, and that the mechanism is sealed from the elements,
    reducing chainsuck. Also the fixed front-rear cog sizes
    allow for rear suspension travel without pedal feedback.

    I only thumbed through the article at the magazine stand but
    that's what I remember.

    Van
    --
    Van Bagnol / v b a g n o l at earthlink dot net / c r l at
    bagnol dot com ...enjoys - Theatre / Windsurfing / Skydiving
    / Mountain Biking ...feels - "Parang lumalakad ako sa loob
    ng paniginip" ...thinks - "An Error is Not a Mistake ...
    Unless You Refuse to Correct It"

  12. In article <[email hidden]>,

    Mark \(UK\) said:

    A few car manufacturers have made models with CVT boxes
    over the years, i think DAF was the first, but they were
    riddled with problems, related to belt slippage and the
    requirement for very frequent maintainance and such
    things. I think i read that Audi have made a CVT system
    which eliminates belts so maybe things are improving, Even
    so, i suspect that Honda bike wouldn't be good for much
    more than race runs, wouldn't go for long without
    maintenance i bet.

    Did anyone read about the technicalities of the Honda
    box? Is it belt/roller or some sort of expanding sprocket
    and chain?

    It appears to be a variable-geometry reciprocating ratchet.
    It uses no belts or chains, except for the drive chain from
    the transmission box to the rear wheel (as in a single-
    speed). It does have gears, though.

    The basic mechanical transmission is this: Step up pedal
    gearing to 11:1 or thereabouts; convert circular motion to
    reciprocating; use the reciprocating motion to drive a
    ratchet; ratchet converts motion back to circular; circular
    chainring pulls chain; chain turns cog at rear hub. The
    variable transmission is in the geometry by which the
    reciprocating arm engages the pawls. Gear range is about
    3:1, the same as an 11-33 tooth cassette. One key feature is
    a scalloped or hypocycloid gear that smooths the
    reciprocating stroke back into steady circular motion.

    Frictional losses are minimized by the liberal use of needle
    bearings, and weight is minimized by encasing the tranny in
    a carbon-fiber shell with an aluminum "skeleton" for load-
    bearing. (The entire mech is bathed in transmission fluid.)
    The article admits that weight and transmission efficiency
    don't match conventional derailleurs, but points out the
    advantage of CVT available at all times, even when under
    load, and that the mechanism is sealed from the elements,
    reducing chainsuck. Also the fixed front-rear cog sizes
    allow for rear suspension travel without pedal feedback.

    I only thumbed through the article at the magazine stand but
    that's what I remember.

    Van
    --
    Van Bagnol / v b a g n o l at earthlink dot net / c r l at
    bagnol dot com ...enjoys - Theatre / Windsurfing / Skydiving
    / Mountain Biking ...feels - "Parang lumalakad ako sa loob
    ng paniginip" ...thinks - "An Error is Not a Mistake ...
    Unless You Refuse to Correct It"

  13. Shawn Curry said:


    Looks fat and inefficient (I should know). Hopeless
    concept as an XC bike. Chain drive is just too efficient.

    You miss the point. It was not an exercise intended to
    result in a better bicycle, it was an exercise intended to
    result in better motor company engineers.

    That said, derailleur systems are primitive, unreliable,
    inelegant junk that owe their existence to the fact that
    they are cheap as dirt to manufacture. If Brand S had
    invested the kind of engineering resources in, say, internal
    gear hubs that they have sunk into prolonging the heyday of
    derailleur systems, we'd already have better options
    available.

    Any motor vehicle drivetrain, for example, that did as
    thorough a job of rapid self-destruction as a bike
    derailleur system would go down in legend as a
    laughingstock. The fact that most derialleur bikes are toys
    or fetish objects rather than regular transportation allows
    the continued prevalence of multi-speed transmissions that
    self-digest in a few thousand miles and demand constant
    maintenance.

    Chalo Colina

  14. Chalo said:
    Shawn Curry said:

    Looks fat and inefficient (I should know). Hopeless
    concept as an XC bike. Chain drive is just too efficient.

    You miss the point. It was not an exercise intended to
    result in a better bicycle, it was an exercise intended to
    result in better motor company engineers.

    I was stating facts, not making a "point". Nevertheless, I
    think you missed the point. It was an exercise to improve
    the bottom line, to show off Honda to a crowd that thinks
    SUV and Subaru.

    Quoted message said:


    That said, derailleur systems are primitive, unreliable,
    inelegant junk that owe their existence to the fact that
    they are cheap as dirt to manufacture. If Brand S had
    invested the kind of engineering resources in, say,
    internal gear hubs that they have sunk into prolonging the
    heyday of derailleur systems, we'd already have better
    options available.

    Any motor vehicle drivetrain, for example, that did as
    thorough a job of rapid self-destruction as a bike
    derailleur system would go down in legend as a
    laughingstock. The fact that most derialleur bikes are
    toys or fetish objects rather than regular transportation
    allows the continued prevalence of multi-speed
    transmissions that self-digest in a few thousand miles and
    demand constant maintenance.

    Chalo Colina

    I think most consumers and manufacturers look at it
    differently. The wildly enthusiastic commuter might ride a
    dozen miles each way to work etc. 120 miles a week, 6000
    miles/yr (remember, this is a very skewed population on
    these NGs). Oil the chain twice a month and replace the
    derailleurs, chain, etc twice a year. $300/year (you're not
    gonna buy new XTR replacement parts are you?). Big deal. A
    VERY efficient car would cost that much in gas alone. If
    they're like a lot of us they buy a new bike every few
    years. They're super hot ride from three years ago gets
    relegated to commuter status. The cost of acquiring the bike
    itself only amounts to the lost sale value of the outdated
    bike (I'm not considering the Seven Duo crowd here). S/he's
    saving big bucks! The market pressure to develop a new
    efficient transmission just isn't there. I commuted on a
    fixie quite a few years ago-costs even less. :-)

    Shawn

  15. Chalo said:

    That said, derailleur systems are primitive, unreliable,
    inelegant junk that owe their existence to the fact that
    they are cheap as dirt to manufacture.

    As if price doesn't count. The onus is on other systems to
    compete on price-value-performance, _which they have not
    done_. That pretty much speaks for itself.

    Quoted message said:

    If Brand S had invested the kind of engineering resources
    in, say, internal gear hubs that they have sunk into
    prolonging the heyday of derailleur systems, we'd already
    have better options available.

    Right. If only _all_ bicycle designers in history had been
    as far-sighted and intelligent as you, they could have made
    a killing on a superior system that works better and costs
    less. There sure are a lot of stupid people "out there."
    They just don't know how to act in their own self-interest
    and put a superior system on the market... sheesh!

    Quoted message said:

    Any motor vehicle drivetrain, for example, that did as
    thorough a job of rapid self-destruction as a bike
    derailleur system would go down in legend as a
    laughingstock.

    There is nothing inherently wrong in the balance of
    tradeoffs of accepting an occasional chain replacement, a
    less often cog replacement, a still less often ring
    replacement, and less often derailleur replacement. A new
    chain is $10, and the time taken to earn the funds to
    replace it and the time taken to install are truly quite
    small, especially in light of the amount of time the chain
    actually gets used.

    The onus is on other systems to compete on the balance of
    tradeoffs. They haven't, so they just aren't around as much.

    Quoted message said:

    The fact that most derialleur bikes are toys or fetish
    objects rather than regular transportation allows the
    continued prevalence of multi-speed transmissions that self-
    digest in a few thousand miles and demand constant
    maintenance.

    Ridiculous. It has nothing to do with "the service mode they
    operate within." A chain is a chain and wears out whether
    one is racing, sight-seeing, or commuting. The balance of
    tradeoffs continues to select the current systems in the
    marketplace; drivetrain wear is part of that tradeoff. The
    onus is on other the systems to overcome their own
    disadvantages and win on the balance of tradeoffs.

    Besides, "constant maintenance is untrue." I do nearly
    zero maintenance on my drivetrains in between chain
    changes. If it squeaks, I'll lube it in < 1 min, otherwise
    I just ride. It is like complaining that the car keeps
    running out of gas.

  16. On Wed, 12 May 2004 19:18:43 GMT, Werehatrack
    <[email hidden]> wrote:

    [snip]

    Quoted message said:


    Here's a picture of the bike:

    world.honda.com2030203.html

    Dear Werehatrack,

    What I really like about this is the profile of the Japanese
    rider, which gives the five essentials that we bicycling
    enthusiasts all want to know:

    1) Birthday
    2) Place of birth
    3) Height
    4) Weight
    5) Blood type

    Is Japanese bicycling fiercer and bloodier than I've been
    led to believe? Are battlefield transfusions common? Do
    blood type A riders have a secret haemoglobin advantage
    over type O?

    Carl Fogel

  17. Philip Williamson said:

    It reads exactly like a Japanese fighting videogame, like
    Tekken, where the characters are identified in just the
    same way, including the blood group. I wonder if the
    videogame cliche came first, or if it's based on an actual
    practice in sports. ? I guess it's good to know.

    Horoscope-style prediction based on blood type is a popular
    supersition in Japan. It's the equivalent of listing
    someone's star sign in Western culture.

    I suppose it is marginally less ridiculous in that
    blood type is actually a physical property of the
    person in question.
    --
    David Damerell <[email hidden]>
    Distortion Field!

  18. Quoted message said:

    Oil the chain twice a month and replace the derailleurs,
    chain, etc twice a year.

    I agree with Chalo here. Can you imagine telling "Suzie SUV"
    she has to oil her drivetrain every other week, and would
    have to replace her transmission every oil change?

    I and almost everyone I know carries a chain tool out of
    necessity.

    Compared to automobiles and almost all other vehicles,
    bicycle drivetrains are [censored].

  19. <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    On Wed, 12 May 2004 19:18:43 GMT, Werehatrack
    <[email hidden]> wrote:

    [snip]

    Quoted message said:


    Here's a picture of the bike:

    world.honda.com2030203.html

    Dear Werehatrack,

    What I really like about this is the profile of the
    Japanese rider, which gives the five essentials that we
    bicycling enthusiasts all want to know:

    1) Birthday
    2) Place of birth
    3) Height
    4) Weight
    5) Blood type

    Is Japanese bicycling fiercer and bloodier than I've been
    led to believe? Are battlefield transfusions common? Do
    blood type A riders have a secret haemoglobin advantage
    over type O?

    Carl Fogel

    I noticed that too, and it made me laugh. It reads exactly
    like a Japanese fighting videogame, like Tekken, where the
    characters are identified in just the same way, including
    the blood group. I wonder if the videogame cliche came
    first, or if it's based on an actual practice in sports. ? I
    guess it's good to know.

    Philip

  20. John Harlow said:
    Quoted message said:

    Oil the chain twice a month and replace the derailleurs,
    chain, etc twice a year.

    I agree with Chalo here. Can you imagine telling "Suzie
    SUV" she has to oil her drivetrain every other week, and
    would have to replace her transmission every oil change?

    When was the last time you heard "Suzie SUV" say "I'm not
    going to commute by bike, there's too much maintenance
    involved." LOL You may get SS there to commute two miles on
    a cruiser now and then. Oil the chain once a year (Biff
    Bimmer can handle that).

    Quoted message said:

    I and almost everyone I know carries a chain tool out of
    necessity.

    For Commuting?

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