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components for the safety minded cyclist

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Cycling Equipment
Published
14 March 2004
Last activity
19 March 2004
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Kyle.B.H
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  1. I've been following several recent posts concerning broken
    stems and handlebars, and decided that while the
    possibilities may be remote, these examples represent
    failures that I'd like to not happen to me in the next 40+
    years of riding bicycles. I have a handmade steel frame with
    a steel fork and steel steerer, and now that I think of it,
    it seems foolish to ride a stem and handlebar that were
    conceived with light weight and aesthetics as the primary
    design considerations (... a 235 gram handlebar on a 22 lb
    bike!). In fact, its difficult to avoid such componentry
    these days. So I'd like to solicit some recommendations on
    the most failure proof components that belong to the class
    of "if they failed on you, it could be really bad" (stems,
    bars). Granted, the complete failure of most components
    could be a really bad thing, but the failure of certain ones
    are more within the realm of possibility than others.

    Some examples:

    Salsa's cromo SUL stems. Avoiding things like titanium BB
    and pedal spindles.

    others?

    Thx,

    Kyle

  2. I'm replacing the old stem with the Cinelli "Frog" stem.
    Quill type (1" threaded forks) with the retaining cap
    mounted on _top_ of the stem with three, not just two bolts.
    So the body of the stem, not the retaining cap, bears the
    rider's weight.

    This, IMO, is a vastly superior design. + It has gotten
    nothing but rave reviews as well for it's light weight and
    stiffness.

    "May you have the wind at your back. And a really low gear
    for the hills!"

    Chris Zacho ~ "Your Friendly Neighborhood Wheelman"

    Chris'Z Corner geocities.comczcorner

  3. Kyle.B.H said:

    Some examples: Salsa's cromo SUL stems. Avoiding things
    like titanium BB and pedal spindles.

    Hold on! For the very first time I recently allowed myself a
    (used) titanium BB spindle and I noticed a very queer (to
    me) localized failure. So localized that it must have
    happened after a rather short useful life.

    Have I witnessed something well known and common, or have I
    just been unlucky?

    Sergio Pisa

  4. Cinelli Giro d'Italia handlebars. Think they weigh more than
    300g, but they have a reinforcing sleeve around the clamping
    area that, according to others, prevents scratching and
    scoring on the main structural part of the bar, which could
    lead to stress risers.

    However, they're of the old cinelli 26.4mm clamp
    diameter, and require a matching stem like the Cinelli 1A
    or XA quills. Don't know if a Frog would fit? I use
    Giros/XAs on both my bikes, numerous re-installations
    etc, never any problems.

    hope it helps.

    Song

  5. Sergio SERVADIO <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:
    Kyle.B.H said:

    Some examples: Salsa's cromo SUL stems. Avoiding things
    like titanium BB and pedal spindles.

    Hold on! For the very first time I recently allowed myself
    a (used) titanium BB spindle and I noticed a very queer
    (to me) localized failure. So localized that it must have
    happened after a rather short useful life.

    Have I witnessed something well known and common, or have
    I just been unlucky?

    Sergio Pisa

    Dear Sergio,

    It's well-known--but only to those who know well.

    The rest of us have to track it down in threads like
    this, where Andrew Muzi patiently explained it to Rick
    Gamble and me:

    groups.google.comgroups
    ednTRbgb8yhV-iRVn-iQ%40comcast.com

    tinyurl.comyujtr

    Briefly, titanium ain't steel. (Andrew puts it more nicely
    and in much more detail.)

    Carl Fogel

  6. Kyle.B.H said:

    I've been following several recent posts concerning broken
    stems and handlebars, and decided that while the
    possibilities may be remote, these examples represent
    failures that I'd like to not happen to me in the next 40+
    years of riding bicycles. I have a handmade steel frame
    with a steel fork and steel steerer, and now that I think
    of it, it seems foolish to ride a stem and handlebar that
    were conceived with light weight and aesthetics as the
    primary design considerations (... a 235 gram handlebar on
    a 22 lb bike!). In fact, its difficult to avoid such
    componentry these days. So I'd like to solicit some
    recommendations on the most failure proof components that
    belong to the class of "if they failed on you, it could be
    really bad" (stems, bars). Granted, the complete failure of
    most components could be a really bad thing, but the
    failure of certain ones are more within the realm of
    possibility than others.

    Some examples:

    Salsa's cromo SUL stems. Avoiding things like titanium BB
    and pedal spindles.

    others?

    Thx,

    Kyle

    Just because a stem is welded CrMo doesn't mean it's a long-
    lasting stem. And just because a stem is forged aluminum
    doesn't mean the bolts aren't the weak spot.
    sheldonbrown.comstemtesting.htm
    biketechreview.comstems.htm

  7. As stated above stay away from the more exotic materials ,
    but bars & stems of any type fatigue with age. If you use
    them "hard" your best insurance is to replace them very few
    years. Nothing on a bicycle is mint to last forever. Even
    the best steel frames will brake over time.

  8. (Evan Evans) said:

    As stated above stay away from the more exotic materials ,
    but bars & stems of any type fatigue with age. If you use
    them "hard" your best insurance is to replace them very
    few years.

    There's no way to predict when it is the right time to
    replace such components. Basically for the sake of safety,
    it's best to avoid stoopid lite stuff.

    As far as bars and stems go, I prefer Nitto 175s (now out of
    production, and a damned shame as they were the most
    comfortable bar ever made. All the modern post-STI/Ergo bars
    have too little reach for guys with ham-sized hands. The
    175s were perfect [for me] with Ergo levers, and very good
    with any other levers) and Nitto Technomic or Pearl stems.
    Not light but cold-forged and very reliable. I've never
    heard of one breaking.

  9. "Kyle.B.H" <[email hidden]> wrote in message
    news:<wh_4c.11672$po.165583@attbi_s52>... <snip> So

    Quoted message said:

    I'd like to solicit some recommendations on the most
    failure proof components that belong to the class of "if
    they failed on you, it could be really bad" (stems, bars).


    <snip>

    Quoted message said:

    Nitto handlebars and stem, like I have on my 'cross bike:
    pacifier.comphoto 7.html

    I'm 6-foot-4, 220 pounds (eek!). I'd have no problem beating
    the heck out of the Nitto bars and stem, if only I could get
    rid of this respiratory glop that's plagued me this winter.

    Rivendell sells a bunch of the Nitto stuff:
    rivendellbicycles.comrivendellbicycles.com as does Sheldon: w-w-
    ww.sheldonbrown.com/harris/handlebars.html#handlebarsdrop
    but any shop should be able to get you what you want through
    the QBP catalog: harriscyclery.netpage.cfm
    eID=49&Category=1306 harriscyclery.netpage.cfm
    ?PageID=49&Category=1877

    Jeff

  10. Tim McNamara said:
    (Evan Evans) said:

    As stated above stay away from the more exotic materials
    , but bars & stems of any type fatigue with age. If you
    use them "hard" your best insurance is to replace them
    very few years.

    There's no way to predict when it is the right time to
    replace such components. Basically for the sake of safety,
    it's best to avoid stoopid lite stuff.

    Thist seems sensible, but if you read that stem test you'd
    see it isn't so. Not knowing anything ahead of time, my
    "conservative" choice would probably be the TIG welded
    Profile. However, the polished titanium Holland, second
    lightest in the test, won by a country mile.

    I once saw a similar test of MTB handlebars, where the
    winner was an ultralight Klein carbon fiber one, by a
    similar margin. No steel bars in that test, though...

    It all comes depends on design -- intelligent design based
    on science and testing, by people with the right kind of
    training (engineers). The old machinist's/mechanic's
    attitude of "just make it outta steel, an' thicker," simply
    does not work. There's a lot more to it than that.

    Quoted message said:

    As far as bars and stems go, I prefer Nitto 175s (now out
    of production, and a damned shame as they were the most
    comfortable bar ever made. All the modern post-STI/Ergo
    bars have too little reach for guys with ham-sized hands.
    The 175s were perfect [for me] with Ergo levers, and very
    good with any other levers) and Nitto Technomic or Pearl
    stems. Not light but cold-forged and very reliable. I've
    never heard of one breaking.

    Isn't some of that Japanese gear Keirin-certified, where it
    has to go through some kind of safety/durability testing?
    What's the deal with Keirin certification anyway?

    Matt O.

  11. Quoted post said:

    Originally posted by Matt O'Toole

    BTim McNamara said:
    (Evan Evans) said:

    As stated above stay away from the more exotic materials
    , but bars & stems of any type fatigue with age. If you
    use them "hard" your best insurance is to replace them
    very few years.

    There's no way to predict when it is the right time to
    replace such components. Basically for the sake of safety,
    it's best to avoid stoopid lite stuff.

    Thist seems sensible, but if you read that stem test you'd
    see it isn't so. Not knowing anything ahead of time, my
    "conservative" choice would probably be the TIG welded
    Profile. However, the polished titanium Holland, second
    lightest in the test, won by a country mile.

    I once saw a similar test of MTB handlebars, where the
    winner was an ultralight Klein carbon fiber one, by a
    similar margin. No steel bars in that test, though...

    It all comes depends on design -- intelligent design based
    on science and testing, by people with the right kind of
    training (engineers). The old machinist's/mechanic's
    attitude of "just make it outta steel, an' thicker," simply
    does not work. There's a lot more to it than that.

    Quoted message said:

    As far as bars and stems go, I prefer Nitto 175s (now out
    of production, and a damned shame as they were the most
    comfortable bar ever made. All the modern post-STI/Ergo
    bars have too little reach for guys with ham-sized hands.
    The 175s were perfect [for me] with Ergo levers, and very
    good with any other levers) and Nitto Technomic or Pearl
    stems. Not light but cold-forged and very reliable. I've
    never heard of one breaking.

    Isn't some of that Japanese gear Keirin-certified, where it
    has to go through some kind of safety/durability testing?
    What's the deal with Keirin certification anyway?

    Matt O. [/B]

    Dear Matt,

    An academic might attribute keirin certificationto the
    overly-regimented Japanese interest in bureaucracy.

    A businessman might suggest that the Japanese have
    enjoyed enormous manufacturing success through
    reducing variation at the behest of Dr. Deming.

    A cynic might snicker that when you're gambling
    on bicycle races, making sure that the equipment
    is Las-Vegas-level honest is necessary.

    Carl Fogel

  12. "Chris Zacho "The Wheelman"" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    I'm replacing the old stem with the Cinelli "Frog" stem.
    Quill type (1" threaded forks) with the retaining cap
    mounted on _top_ of the stem with three, not just two
    bolts. So the body of the stem, not the retaining cap,
    bears the rider's weight.

    This, IMO, is a vastly superior design. + It has gotten
    nothing but rave reviews as well for it's light weight and
    stiffness.

    I'm not trying to flame you Chris, but how do you know it's
    a vastly superior design? Engineering is not such an easy
    topic or everyone would be doing it. There are many forces
    at work and there can be more than one mode of failure for
    any given design. For instance, with a top cap, you are now
    subjecting it to huge levering forces in a sprint situation
    trying to pry the cap directly off. This was mitigated on
    the front cap to some degree because that force is in plane
    with the cap. The rider's weight is a much smaller load on
    the cap than a lever situation. I respect your decision to
    use the top-plate stem and you may be entirely correct, but
    I wouldn't be as sure as you are about their relatives
    strengths and weaknesses. I would still counsel you to
    inspect your parts regularly and expect failures.

    Cheers,

    Scott..

  13. Matt O'Toole wrote: -snip-

    Quoted message said:

    It all comes depends on design -- intelligent design based
    on science and testing, by people with the right kind of
    training (engineers). The old machinist's/mechanic's
    attitude of "just make it outta steel, an' thicker,"
    simply does not work. There's a lot more to it than that.


    -snip-

    Quoted message said:

    Isn't some of that Japanese gear Keirin-certified, where
    it has to go through some kind of safety/durability
    testing? What's the deal with Keirin certification anyway?

    OK, but what about a stem solid forged from good steel by
    quality fanatics and then finished like jewelry?

    More on that, and something on Keirin, here:
    yellowjersey.orgnitto.html

    --
    Andrew Muzi www.yellowjersey.org Open every day since 1
    April, 1971

  14. Quoted post said:

    Originally posted by A Muzi
    Matt O'Toole wrote: -snip-

    Quoted message said:

    It all comes depends on design -- intelligent design based
    on science and testing, by people with the right kind of
    training (engineers). The old machinist's/mechanic's
    attitude of "just make it outta steel, an' thicker,"
    simply does not work. There's a lot more to it than that.


    -snip-
    Quoted message said:

    Isn't some of that Japanese gear Keirin-certified, where
    it has to go through some kind of safety/durability
    testing? What's the deal with Keirin certification anyway?



    OK, but what about a stem solid forged from good steel by
    quality fanatics and then finished like jewelry?

    More on that, and something on Keirin, here:
    yellowjersey.orgnitto.html

    --
    Andrew Muzi www.yellowjersey.org Open every day since 1
    April, 1971

    Dear Andrew,

    That's a nice page. Here's a question for you
    and perhaps John Dacey (as well as anyone
    else who knows something about the subject).

    My shoot-from-the-hip guess is that Keirin racing
    will turn out to have produced no technological
    bicycling improvements whatsoever, but I'll be
    just as pleased to find out that I'm wrong.

    That is, I expect that Keirin racing may have led
    to fantastically accurate machining and high
    quality standards, but no innovations.

    One way to rub my nose in whatever the truth
    may be would be to compare a 1948 Keirin racer
    with a 2003 model. (With interesting comparisons
    to how a 1948 Le Tour bike differs from a 2003.)

    Hoping for a free history lesson,

    Carl Fogel

  15. Quoted message said:
    Quoted message said:

    Matt O'Toole wrote: -snip-

    Quoted message said:

    It all comes depends on design -- intelligent design
    based on science and testing, by people with the
    right kind of training (engineers). The old
    machinist's/mechanic's attitude of "just make it
    outta steel, an' thicker," simply does not work.
    There's a lot more to it than that.


    -snip-

    Quoted message said:

    Isn't some of that Japanese gear Keirin-certified,
    where it has to go through some kind of
    safety/durability testing? What's the deal with
    Keirin certification anyway?

    Quoted message said:
    A Muzi said:

    OK, but what about a stem solid forged from good steel
    by quality fanatics and then finished like jewelry?
    More on that, and something on Keirin, here: yellowjersey.or-yellowjersey.or-
    g/nitto.htmlhttp://www.yellowjersey.org/nitto.html

    carlfogel said:

    That's a nice page. Here's a question for you and perhaps
    John Dacey (as well as anyone else who knows something
    about the subject).

    My shoot-from-the-hip guess is that Keirin racing will
    turn out to have produced no technological bicycling
    improvements whatsoever, but I'll be just as pleased to
    find out that I'm wrong.

    That is, I expect that Keirin racing may have led to
    fantastically accurate machining and high quality
    standards, but no innovations.

    One way to rub my nose in whatever the truth may be would
    be to compare a 1948 Keirin racer with a 2003 model. (With
    interesting comparisons to how a 1948 Le Tour bike differs
    from a 2003.)

    Yes, ask John Dacey.

    Seriously, I think you may have missed something here. I've
    ridden a 1908 Pope-Colombia track bike and found it not very
    much different from a new pista machine in my store. Really.

    Road bikes are of course very different from fifty-sixty
    years ago. Track equipment was so damn good so early that
    many changes lie in convenience and standardization with
    other gear more than actual performance.

    And, generally, track used to be more conservative. When
    I was young, steel bars, stems and cranks (even 1" x
    3/16 chain) were still common on track bikes but
    obsolete on the road.

    --
    Andrew Muzi www.yellowjersey.org Open every day since 1
    April, 1971

  16. carlfogel said:
    A Muzi said:

    Matt O'Toole wrote: -snip-

    Quoted message said:

    It all comes depends on design -- intelligent design
    based on science and testing, by people with the
    right kind of training (engineers). The old
    machinist's/mechanic's attitude of "just make it
    outta steel, an' thicker," simply does not work.
    There's a lot more to it than that.


    -snip-

    Quoted message said:

    Isn't some of that Japanese gear Keirin-certified,
    where it has to go through some kind of
    safety/durability testing? What's the deal with
    Keirin certification anyway?


    OK, but what about a stem solid forged from good steel
    by quality fanatics and then finished like jewelry?
    More on that, and something on Keirin, here: yellowjersey.or-yellowjersey.or-
    g/nitto.htmlhttp://www.yellowjersey.org/nitto.html
    --
    Andrew Muzi www.yellowjersey.org Open every day since
    1 April, 1971

    Dear Andrew,

    That's a nice page. Here's a question for you and perhaps
    John Dacey (as well as anyone else who knows something
    about the subject).

    My shoot-from-the-hip guess is that Keirin racing will
    turn out to have produced no technological bicycling
    improvements whatsoever, but I'll be just as pleased to
    find out that I'm wrong.

    That is, I expect that Keirin racing may have led to
    fantastically accurate machining and high quality
    standards, but no innovations.

    One way to rub my nose in whatever the truth may be would
    be to compare a 1948 Keirin racer with a 2003 model. (With
    interesting comparisons to how a 1948 Le Tour bike differs
    from a 2003.)

    Hoping for a free history lesson,

    Dear Carl,

    April 1, 1934 - the UCI regulations are changed to
    effectively prohibit non-diamond frame bicycles from
    competition. Almost all technical advances in higher level
    racing since then have been in materials and components,
    since the basic design of the racing bicycle is frozen.

    Tom Sherman - Quad Cities (Illinois Side)

  17. "Tim McNamara" <[email hidden]> wrote

    Quoted message said:

    As far as bars and stems go, I prefer Nitto 175s (now out
    of production, and a damned shame as they were the most
    comfortable bar ever made. All the modern post-STI/Ergo
    bars have too little reach for guys with ham-sized hands.
    The 175s were perfect [for me] with Ergo levers, and very
    good with any other levers) and Nitto Technomic or Pearl
    stems. Not light but cold-forged and very reliable. I've
    never heard of one breaking.

    I broke one (Technomic) last year, fracture just above the
    headset, no crashes, damage, or corrosion. It was a fail-
    soft though, since the (wedge) bolt held things together.

  18. "Jeff Wills" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    "Kyle.B.H" <[email hidden]> wrote in message


    news:<wh_4c.11672$po.165583@attbi_s52>...

    Quoted message said:

    <snip>
    So

    Quoted message said:

    I'd like to solicit some recommendations on the most
    failure proof components that belong to the class of "if
    they failed on you, it could be really bad" (stems,
    bars).


    <snip>

    Quoted message said:

    Nitto handlebars and stem, like I have on my 'cross
    bike: pacifier.comph
    oto_7.html

    I'm 6-foot-4, 220 pounds (eek!). I'd have no problem
    beating the heck out of the Nitto bars and stem, if only I
    could get rid of this respiratory glop that's plagued me
    this winter.

    What gives you such confidence? I don't see that there's
    anything unique about the Nitto stuff. I've broken a stem in
    pure fatigue. I'm a little larger (6'10"/235), but Nitto is
    the first/only stem I've broken.

  19. rbt-<< So I'd like to solicit some recommendations on the
    most failure proof components >><BR><BR>

    Steel and not stoopid light aluminum. Adequate for the job
    stems and hbars and rims(aluminum). Steel in BB spindles and
    pedal spindles.

    Peter Chisholm Vecchio's Bicicletteria 1833 Pearl St.
    Boulder, CO, 80302
    (303)440-3535 vecchios.comvecchios.com "Ruote convenzionali
    costruite eccezionalmente bene"

  20. "Kyle.B.H" <[email hidden]> wrote in message
    news:wh_4c.11672$po.165583@attbi_s52...

    Quoted message said:

    I've been following several recent posts concerning broken
    stems and handlebars, and decided that while the
    possibilities may be remote, these examples represent
    failures that I'd like to not happen to me in the next 40+
    years of riding bicycles. I have a handmade steel frame
    with a steel fork and steel steerer, and now that I think
    of it, it seems foolish to


    ride

    Quoted message said:

    a stem and handlebar that were conceived with light weight
    and aesthetics


    as

    Quoted message said:

    the primary design considerations (... a 235 gram
    handlebar on a 22 lb bike!). In fact, its difficult to
    avoid such componentry these days. So I'd like to solicit
    some recommendations on the most failure proof components
    that belong to the class of "if they failed on you, it
    could be really bad" (stems, bars). Granted, the complete
    failure of most


    components

    Quoted message said:

    could be a really bad thing, but the failure of certain
    ones are more


    within

    Quoted message said:

    the realm of possibility than others.

    Some examples:

    Salsa's cromo SUL stems. Avoiding things like titanium BB
    and pedal spindles.

    others?

    Thx,

    Kyle


    You may notice a trend here: for every person that says "I
    love this 'cause its never broken," you'll find another
    saying "that's a POS, I've broken
    1/2/many."

    Being a sprinter-type build, I figure if there's two choices
    in the same part, I should pick the heavier of the two. For
    example: Ritchey Pro vs. WCS bars, wheels. Some things are
    just plain wrong: Ti square-taper BB spindles. The new
    Octalink spindles in Ti probably wouldn't be as bad, but I
    don't know of anyone making them.

    Mike

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