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loose headset question

Started by Mark Heiple · · Last activity · 17 posts · 508 views

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Cycling Equipment
Published
5 August 2006
Last activity
6 August 2006
Original author
Mark Heiple
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17
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  1. I had my bike overhauled a couple months ago (stripped down, new cables,
    new bearings in hubs, etc.) Turned out I also needed a new headset
    (threaded) because the bottom seal had failed and the bearings were shot.

    After a couple rides, the new headset loosened up quite a bit - I could
    feel a rattle in the handlebars going over bumps and when I lock the
    front brake and rock the bike forward I could feel it clicking.

    I took it back to the bike shop and they tightened it up, and all was
    well for a while. The last couple rides it feels like it is loosening
    up again. Not as bad as when it was first installed, but I can feel it
    click when I lock the front brake and rock it forward.

    Is it normal for headsets to loosen up? How loose is too loose? I've
    read that in the long run a loose headset can be bad - ovalized head
    tube and risk of the steerer breaking, so I don't want to let it go if
    it is a problem.

    Thanks.

  2. Quoted message said:

    Is it normal for headsets to loosen up?

    No

    Quoted message said:

    How loose is too loose?

    Lock the front brake and rock the bike from front to back with your
    thumb on the interface between the headset and headtube. If you can
    hear or feel clicking, its too loose.

    Quoted message said:

    I've read that in the long run a loose headset can be bad - ovalized head
    tube and risk of the steerer breaking, so I don't want to let it go if
    it is a problem.

    Don't let it go. Bad things can and will happen. Keep taking it back
    and have it adjusted until they get it right or take it somewhere else
    or learn to do it yourself.

    Chris

  3. "Chris Nelson" <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:
    Quoted message said:

    Is it normal for headsets to loosen up?

    No

    Quoted message said:

    How loose is too loose?

    Lock the front brake and rock the bike from front to back with your
    thumb on the interface between the headset and headtube. If you can
    hear or feel clicking, its too loose.

    Quoted message said:

    I've read that in the long run a loose headset can be bad - ovalized
    head tube and risk of the steerer breaking, so I don't want to let it
    go if it is a problem.

    Don't let it go. Bad things can and will happen. Keep taking it back
    and have it adjusted until they get it right or take it somewhere else
    or learn to do it yourself.

    Chris

    I doubt it's a matter of them doing it right or not. On a newly
    installed headset, the crown race and lower cup will press in further
    with riding. After my repaint this winter, I had a new headset put in,
    and they told me to check its adjustment frequently during the first
    several hundred miles, as the races would settle in and it would require
    tightening several times before everything seated completely. They
    offered to to it if I didn't have the tools, but I do, and I did have to
    tighten it several times. It seemed settled in by about 400 miles, and
    it's been fine for the last 1000.

    So, it's normal, but definitely tighten it when it needs it.

  4. Hank Wirtz said:

    "Chris Nelson" <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:
    Quoted message said:

    Is it normal for headsets to loosen up?

    No

    Quoted message said:

    How loose is too loose?

    Lock the front brake and rock the bike from front to back with your
    thumb on the interface between the headset and headtube. If you can
    hear or feel clicking, its too loose.

    Quoted message said:

    I've read that in the long run a loose headset can be bad - ovalized
    head tube and risk of the steerer breaking, so I don't want to let it
    go if it is a problem.

    Don't let it go. Bad things can and will happen. Keep taking it back
    and have it adjusted until they get it right or take it somewhere else
    or learn to do it yourself.

    Chris

    I doubt it's a matter of them doing it right or not. On a newly
    installed headset, the crown race and lower cup will press in further
    with riding. After my repaint this winter, I had a new headset put in,
    and they told me to check its adjustment frequently during the first
    several hundred miles, as the races would settle in and it would require
    tightening several times before everything seated completely. They
    offered to to it if I didn't have the tools, but I do, and I did have to
    tighten it several times. It seemed settled in by about 400 miles, and
    it's been fine for the last 1000.

    So, it's normal, but definitely tighten it when it needs it.

    Well maybe I just got lucky, last 2 headsets went in without susequent
    adjustment. One was pressed in by a shop and the other I did myself
    with a homemade press. I did the races myself also.

    Chris

  5. On Sat, 05 Aug 2006 14:45:13 -0400, Mark Heiple <[email hidden]>

    Quoted message said:

    Is it normal for headsets to loosen up?


    No.

    Quoted message said:

    How loose is too loose?


    Yours is too loose for sure. Perhaps a minute amount of play that you
    feel when rocking the bike back and forth with the brakes on is
    acceptable, but it should be alsmost zero play.

    Something is wrong. Either the guys at the shop dont know what they're
    doing or there is some other problem with the frame or headset. If
    it's the latter, they should have began looking for the underlying
    problem when you brought the bike back after the first loosening.

    JT

    ****************************
    Remove "remove" to reply
    Visit http://www.jt10000.com
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  6. Hank Wirtz said:

    I doubt it's a matter of them doing it right or not.
    installed headset, the crown race and lower cup
    will press in further with riding.

    I disagree. These parts should and can be installed as far as they can
    go. Nothing should change with riding.

    JT

    ****************************
    Remove "remove" to reply
    Visit http://www.jt10000.com
    ****************************

  7. John Forrest Tomlinson <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:
    Hank Wirtz said:

    I doubt it's a matter of them doing it right or not.
    installed headset, the crown race and lower cup
    will press in further with riding.

    I disagree. These parts should and can be installed as far as they can
    go. Nothing should change with riding.

    JT

    Disagree all you want. This advice came from the head mechanic at one of
    the most respected shops in the country. Maybe he was specifically talking
    about my model of headset (Stronglight A9), or of needle-bearing headsets,
    or of alloy headsets in steel frames, but he correctly predicted what would
    happen and how long it would take to settle in, and offered free help in
    dealing with it. That doesn't strike me as lack of skill or know-how.

  8. Mark Heiple said:

    Is it normal for headsets to loosen up? How loose is too loose? I've
    read that in the long run a loose headset can be bad - ovalized head
    tube and risk of the steerer breaking, so I don't want to let it go if
    it is a problem.

    It is common, but not normal. If the new cups had not been properly
    pressed into the frame, or the crown race not completely seated against
    the fork crown, then as you ride these parts will work their way in to
    their proper position. But it is not an indicator of a job well done.

    It could also be simpler than that; just a locknut that was not
    sufficiently tightened. But in no event is this unavoidable, and it
    shouldn't be ignored. Take it back to the shop, and fuss at them to fix
    it right, and right away.

    --

    David L. Johnson

    __o | Anyone who is capable of getting themselves made President
    _`\(,_ | should on no account be allowed to do the job. -- Douglas Adams
    (_)/ (_) |

  9. Hank Wirtz said:

    Disagree all you want. This advice came from the head mechanic at one of
    the most respected shops in the country. Maybe he was specifically talking
    about my model of headset (Stronglight A9), or of needle-bearing headsets,
    or of alloy headsets in steel frames, but he correctly predicted what would
    happen and how long it would take to settle in, and offered free help in
    dealing with it. That doesn't strike me as lack of skill or know-how.

    You can get away with it, and let riding drive the cups home, but they
    will also tend to be misaligned as they settle. It used to be a more
    common way of doing things, along with seating the cups using a rubber
    mallet, but with fancier and flimsier materials being used these days, it
    pays to get it done properly.

    --

    David L. Johnson

    __o | "A foolish consistency is the hobgoblin of little minds, adored
    _`\(,_ | by little statesmen and philosophers and divines." --Ralph Waldo
    (_)/ (_) | Emerson

  10. Hank Wirtz said:

    John Forrest Tomlinson <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:
    Hank Wirtz said:

    I doubt it's a matter of them doing it right or not.
    installed headset, the crown race and lower cup
    will press in further with riding.

    I disagree. These parts should and can be installed as far as they can
    go. Nothing should change with riding.

    Quoted message said:

    Disagree all you want. This advice came from the head mechanic at one of
    the most respected shops in the country.

    Who, where?

    JT

    ****************************
    Remove "remove" to reply
    Visit http://www.jt10000.com
    ****************************

  11. In article <[email hidden]>,

    David L. Johnson said:
    Mark Heiple said:

    Is it normal for headsets to loosen up? How loose is too loose? I've
    read that in the long run a loose headset can be bad - ovalized head
    tube and risk of the steerer breaking, so I don't want to let it go if
    it is a problem.

    It is common, but not normal. If the new cups had not been properly
    pressed into the frame, or the crown race not completely seated against
    the fork crown, then as you ride these parts will work their way in to
    their proper position. But it is not an indicator of a job well done.

    It could also be simpler than that; just a locknut that was not
    sufficiently tightened. But in no event is this unavoidable, and it
    shouldn't be ignored. Take it back to the shop, and fuss at them to fix
    it right, and right away.

    At what point do you give up and find another shop? I've been going to
    this one for a few years, I like the owner and he personally does good
    work. I think he recently hired a new crew, who I will be be generous
    and say they are "inexperienced".

    After overhauling my bike, the job seemed pretty sloppy - I had a list
    of obvious minor and a couple major problems:

    1) When I first picked it up, I saw the cable had pulled part way out of
    the left shifter - the housing was torn and the wires were poking out.
    Replaced the cable while I waited.

    2) When they put the computer back on the handle bar, there wasn't
    enough slack in the wire, so the bar would pull on it when turned.

    3) front brake was adjusted with the release open - when closed, it was
    locked tight on the rim.

    4) loose headset. (twice now)

    5) upper idler pulley fell out of the rear der toward the end of ride,
    stranding me. Luckily I was only about 1 mile from home, but it could
    have been much worse.

    The computer and brake were simple to fix myself, but I think the
    other's, especially the idler pulley, is a big deal.

    My bottom bracket is a square taper, and from the comments I've read
    here, there is a certain knack to correctly installing the cranks on it.
    I don't see any evidence yet that there is anything wrong (but I don't
    really know what to look for), but with the other problems, I question
    now that I should believe it done right.

  12. Hank Wirtz said:

    John Forrest Tomlinson <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:
    Hank Wirtz said:

    I doubt it's a matter of them doing it right or not.
    installed headset, the crown race and lower cup
    will press in further with riding.


    I disagree. These parts should and can be installed as far as they can
    go. Nothing should change with riding.

    JT

    Disagree all you want. This advice came from the head mechanic at one of
    the most respected shops in the country. Maybe he was specifically talking
    about my model of headset (Stronglight A9), or of needle-bearing headsets,
    or of alloy headsets in steel frames, but he correctly predicted what would
    happen and how long it would take to settle in, and offered free help in
    dealing with it. That doesn't strike me as lack of skill or know-how.

    no dude, it should not be "settling" in use. if it is, it wasn't set
    correctly in the first place. there's no mystical difference between a
    bike bearing installation and any other machine bearing installation.
    they're supposed to be set once, and that's it. after that, if there's
    a problem, it's the bearing, /not/ the install. there's no witchcraft
    in cycling.

  13. Mark Heiple said:

    I had my bike overhauled a couple months ago (stripped down, new cables,
    new bearings in hubs, etc.) Turned out I also needed a new headset
    (threaded) because the bottom seal had failed and the bearings were shot.

    After a couple rides, the new headset loosened up quite a bit - I could
    feel a rattle in the handlebars going over bumps and when I lock the
    front brake and rock the bike forward I could feel it clicking.

    I took it back to the bike shop and they tightened it up, and all was
    well for a while. The last couple rides it feels like it is loosening
    up again. Not as bad as when it was first installed, but I can feel it
    click when I lock the front brake and rock it forward.

    Is it normal for headsets to loosen up? How loose is too loose? I've
    read that in the long run a loose headset can be bad - ovalized head
    tube and risk of the steerer breaking, so I don't want to let it go if
    it is a problem.

    Thanks.

    find a better shop. there's a billion bike mechanics out there that'll
    tell you they're the best, but few really know their stuff. properly
    prepped and installed, no bearing should be behaving like this. the
    head tube needs to be faced square, the steerer seat needs to be square,
    and the bearing races need to be pressed solid against them. on
    installation, the headset needs to be adjusted with a degree of pre-load
    which will still allow free rotation, but retain sufficient elasticity
    to ensure no looseness, and then you're set. if it works loose after
    that, it wasn't done right.

  14. Mark Heiple said:

    In article <[email hidden]>,

    David L. Johnson said:
    Mark Heiple said:

    Is it normal for headsets to loosen up? How loose is too loose? I've
    read that in the long run a loose headset can be bad - ovalized head
    tube and risk of the steerer breaking, so I don't want to let it go if
    it is a problem.

    It is common, but not normal. If the new cups had not been properly
    pressed into the frame, or the crown race not completely seated against
    the fork crown, then as you ride these parts will work their way in to
    their proper position. But it is not an indicator of a job well done.

    It could also be simpler than that; just a locknut that was not
    sufficiently tightened. But in no event is this unavoidable, and it
    shouldn't be ignored. Take it back to the shop, and fuss at them to fix
    it right, and right away.

    At what point do you give up and find another shop? I've been going to
    this one for a few years, I like the owner and he personally does good
    work. I think he recently hired a new crew, who I will be be generous
    and say they are "inexperienced".

    After overhauling my bike, the job seemed pretty sloppy - I had a list
    of obvious minor and a couple major problems:

    1) When I first picked it up, I saw the cable had pulled part way out of
    the left shifter - the housing was torn and the wires were poking out.
    Replaced the cable while I waited.

    2) When they put the computer back on the handle bar, there wasn't
    enough slack in the wire, so the bar would pull on it when turned.

    3) front brake was adjusted with the release open - when closed, it was
    locked tight on the rim.

    4) loose headset. (twice now)

    5) upper idler pulley fell out of the rear der toward the end of ride,
    stranding me. Luckily I was only about 1 mile from home, but it could
    have been much worse.

    The computer and brake were simple to fix myself, but I think the
    other's, especially the idler pulley, is a big deal.

    My bottom bracket is a square taper, and from the comments I've read
    here, there is a certain knack to correctly installing the cranks on it.
    I don't see any evidence yet that there is anything wrong (but I don't
    really know what to look for), but with the other problems, I question
    now that I should believe it done right.

    Sounds pretty bad, I had similar experiences with some of the shops
    around me which led me to learn how to do alot of it myself. You don't
    really save any money because you have to buy the tools, but its not
    all that hard and kinda fun.

    The problem with the shops around me is the same as you ran into, with
    the owner and/or master mechanic being very good, but when you drop
    your bike off, you might get the kid with little to no experience doing
    the work.

    If I were you I would try some of the other shops in your area to see
    if you get better service.

    Chris

  15. John Forrest Tomlinson <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:
    Hank Wirtz said:

    John Forrest Tomlinson <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:

    On Sat, 05 Aug 2006 15:02:56 -0500, Hank Wirtz
    <[email hidden]> wrote:

    > I doubt it's a matter of them doing it right or not.
    > installed headset, the crown race and lower cup
    > will press in further with riding.

    I disagree. These parts should and can be installed as far as they
    can go. Nothing should change with riding.

    Quoted message said:

    Disagree all you want. This advice came from the head mechanic at one
    of the most respected shops in the country.

    Who, where?

    It was Scott at R&E in Seattle.

    It may have been specific to my Stronglight A9, which has loose steel
    races that sit on aluminum cups. Maybe I misunderstood what was settling
    down. But like I say, he knew it would happen, he said it happened on
    his own bike with an A9, and he also said once it settled, the headset's
    lasted 20 years and counting, and to expect similar service from mine.

    Don't take this as an opportunity to badmouth a good mechanic. If
    anyone's talking out their ass here, it's one of us. You can guess who I
    think it is.

  16. Mark Heiple said:

    My bottom bracket is a square taper, and from the comments I've read
    here, there is a certain knack to correctly installing the cranks on
    it. I don't see any evidence yet that there is anything wrong

    Glad the group didn't exist when I started :-). I've pulled square taper
    cranks on and off BB's with no special training for 20 years. Those bikes
    with traditional ball race bottom brackets are serviced annually, so some
    cranks will have been off bikes 20 times (my newer bikes have cartridge
    bearings, so this service job isn't needed). I own a simple unbranded crank
    puller, bought about 20 years ago.

    To remove, screw the puller outer piece into crank, then screw centre pin
    down. When it hits the axle, put big spanner on end of pin nut, usually with
    extension bar (3ft piece of old car exhaust pipe) to get enough force to
    pull the crank off (often requires pushing extension pipe whilst jamming
    crank against something else to prevent it turning).

    To refit. If cranks have serrated nut/bolt for fixing, check it carefully to
    see if new one required (I find they last several trips, though I think they
    are theoretically a use-once item). Tiny amount of grease on sides of
    taper. Push crank onto taper firmly. Put nut/bolt onto axle. Tighten to
    either the makers quoted torque (if torque value is known), or, in absence
    of a number, tighten to "a big heave on a 10 inch long spanner". Take for a
    short ride. Recheck the tighness of the nuts after the short ride.

    They've never come off when riding, never worked loose, never gone to "oval"
    holes, never given any grief.

    - Nigel

    --
    Nigel Cliffe,
    Webmaster at http://www.2mm.org.uk/

  17. Mark Heiple said:

    In article <[email hidden]>,
    "David L. Johnson" <[email hidden]> wrote:

    Quoted message said:

    At what point do you give up and find another shop?

    For me, the answer has been to do my own work.

    Quoted message said:

    I've been going to
    this one for a few years, I like the owner and he personally does good
    work. I think he recently hired a new crew, who I will be be generous
    and say they are "inexperienced".

    Maybe he should be made aware of this list of problems.

    Quoted message said:

    1) When I first picked it up, I saw the cable had pulled part way out of
    the left shifter - the housing was torn and the wires were poking out.
    Replaced the cable while I waited.

    Huh? You mean the end of the cable was sticking out of the shifter/brake
    lever? That cable should have been adjusted properly before you saw it.
    Not great.

    Quoted message said:


    2) When they put the computer back on the handle bar, there wasn't
    enough slack in the wire, so the bar would pull on it when turned.

    Again, a novice mistake by the "mechanic".

    Quoted message said:


    3) front brake was adjusted with the release open - when closed, it was
    locked tight on the rim.

    This can happen.... That is, I've done that, too. Easy to fix, though.

    Quoted message said:


    4) loose headset. (twice now)

    5) upper idler pulley fell out of the rear der toward the end of ride,
    stranding me. Luckily I was only about 1 mile from home, but it could
    have been much worse.

    Shessh. Someone forgot to tighten down the bolt that holds the pulley
    on. Not good. Again, an indicator of sloppy work. Seems like the
    trained monkeys the owner has doing the wrenching are learning on the job.
    On your bike...

    Quoted message said:

    My bottom bracket is a square taper, and from the comments I've read
    here, there is a certain knack to correctly installing the cranks on it.
    I don't see any evidence yet that there is anything wrong (but I don't
    really know what to look for),

    If you feel any play in the cranks, this would be bad. It is very easy to
    ruin a crank arm by riding it once it works loose. But if they feel
    tight, no motion relative to each other, then they are probably all right.
    It goes from no problem to ruined rather dramatically, though. You might
    go back to the owner and ask him, personally, to check the tightness of
    the bolts.

    --

    David L. Johnson

    __o | "A foolish consistency is the hobgoblin of little minds, adored
    _`\(,_ | by little statesmen and philosophers and divines." --Ralph Waldo
    (_)/ (_) | Emerson

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