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Mavic crossmax freehub removal

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Cycling Equipment
Published
29 June 2006
Last activity
26 July 2006
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  1. Am trying to remove the freehub assembly on a Crossmax to lube it....

    I can only see one 5mm Hex bolt on the drive side....which spins the
    axle assembly when it is turned.

    I guess its this 5mm hex that needs to be removed? But can't see any
    mechanism to grip the axle to oppose the hex bolt.

    Tx.

  2. Quoted message said:

    Am trying to remove the freehub assembly on a Crossmax to lube it....

    I can only see one 5mm Hex bolt on the drive side....which spins the
    axle assembly when it is turned.

    I guess its this 5mm hex that needs to be removed? But can't see any
    mechanism to grip the axle to oppose the hex bolt.

    Try sticking a 10-mm hex key in the axle (opposed with the 5 mm); should
    open right up.

  3. Bill Sornson said:
    Quoted message said:

    Am trying to remove the freehub assembly on a Crossmax to lube it....

    I can only see one 5mm Hex bolt on the drive side....which spins the
    axle assembly when it is turned.

    I guess its this 5mm hex that needs to be removed? But can't see any
    mechanism to grip the axle to oppose the hex bolt.

    Try sticking a 10-mm hex key in the axle (opposed with the 5 mm); should
    open right up.

    Thx....i didn't realise that the end of the non-drive side was a
    removable cap.

    It looks like a pretty simple mechanism to me....do you have any hints
    on oiling the pawls / surroundings?

    I'm going to use some mobil one as recommended in a previous
    thread.....

    J.

  4. Quoted message said:
    Bill Sornson said:
    Quoted message said:

    Am trying to remove the freehub assembly on a Crossmax to lube
    it....

    I can only see one 5mm Hex bolt on the drive side....which spins the
    axle assembly when it is turned.

    I guess its this 5mm hex that needs to be removed? But can't see any
    mechanism to grip the axle to oppose the hex bolt.

    Try sticking a 10-mm hex key in the axle (opposed with the 5 mm);
    should open right up.

    Thx....i didn't realise that the end of the non-drive side was a
    removable cap.

    It looks like a pretty simple mechanism to me....do you have any hints
    on oiling the pawls / surroundings?

    I'm going to use some mobil one as recommended in a previous
    thread.....

    Just be really careful with that little spring-loaded chingus (technical
    term) inside the doohickey (freehub body?). I spent hours trying to snip up
    ball point pen springs to size until using my amazing skills of deduction to
    find the miscreant (and diminutive!) boing-boinger. Had a silent hub for a
    while...but it didn't work.

    No real tips -- other than a /Q/ tip maybe to clean and/or grease stuff.

    Are you having the dreaded death squeal? That's the only reason I ever open
    mine up. (That and the fact that I hardly ever use the mtb any more 🙁 )

    Sorni

  5. Bill Sornson said:
    Quoted message said:
    Bill Sornson said:

    [email hidden] wrote:
    > Am trying to remove the freehub assembly on a Crossmax to lube
    > it....
    >
    > I can only see one 5mm Hex bolt on the drive side....which spins the
    > axle assembly when it is turned.
    >
    > I guess its this 5mm hex that needs to be removed? But can't see any
    > mechanism to grip the axle to oppose the hex bolt.

    Try sticking a 10-mm hex key in the axle (opposed with the 5 mm);
    should open right up.

    Thx....i didn't realise that the end of the non-drive side was a
    removable cap.

    It looks like a pretty simple mechanism to me....do you have any hints
    on oiling the pawls / surroundings?

    I'm going to use some mobil one as recommended in a previous
    thread.....

    Just be really careful with that little spring-loaded chingus (technical
    term) inside the doohickey (freehub body?). I spent hours trying to snip up
    ball point pen springs to size until using my amazing skills of deduction to
    find the miscreant (and diminutive!) boing-boinger. Had a silent hub for a
    while...but it didn't work.

    No real tips -- other than a /Q/ tip maybe to clean and/or grease stuff.

    Are you having the dreaded death squeal? That's the only reason I ever open
    mine up. (That and the fact that I hardly ever use the mtb any more 🙁 )

    Sorni

    The mech has always made a loud chattering sound while freewheeling
    since I bought the bike as a 'new-last-years-model' in Summer 2003.
    The mech worked well so I left it and only decided to investigate the
    issue this week as I was giving the bike a clean following a 600km tour
    and is out of service waiting for a replacement part.

    Now, when opening the mech up I found 'no' springs behind the two pawls
    (!) I cleaned and lubed the parts and put it back together. On the
    repair stand freewheeling noise is now a buttery smooth hum....and the
    pawls still engage as normal when pedalling begins.

    This is obviously not a reliable situation for cycling...so I'll be
    contacting a dealer for a couple of springs.

    J.

  6. Quoted message said:
    Bill Sornson said:
    Quoted message said:

    Bill Sornson wrote:
    > [email hidden] wrote:
    >> Am trying to remove the freehub assembly on a Crossmax to lube
    >> it....
    >>
    >> I can only see one 5mm Hex bolt on the drive side....which spins the
    >> axle assembly when it is turned.
    >>
    >> I guess its this 5mm hex that needs to be removed? But can't see any
    >> mechanism to grip the axle to oppose the hex bolt.
    >
    > Try sticking a 10-mm hex key in the axle (opposed with the 5 mm);
    > should open right up.

    Thx....i didn't realise that the end of the non-drive side was a
    removable cap.

    It looks like a pretty simple mechanism to me....do you have any hints
    on oiling the pawls / surroundings?

    I'm going to use some mobil one as recommended in a previous
    thread.....

    Just be really careful with that little spring-loaded chingus (technical
    term) inside the doohickey (freehub body?). I spent hours trying to snip up
    ball point pen springs to size until using my amazing skills of deduction to
    find the miscreant (and diminutive!) boing-boinger. Had a silent hub for a
    while...but it didn't work.

    No real tips -- other than a /Q/ tip maybe to clean and/or grease stuff.

    Are you having the dreaded death squeal? That's the only reason I ever open
    mine up. (That and the fact that I hardly ever use the mtb any more 🙁 )

    Sorni

    The mech has always made a loud chattering sound while freewheeling
    since I bought the bike as a 'new-last-years-model' in Summer 2003.
    The mech worked well so I left it and only decided to investigate the
    issue this week as I was giving the bike a clean following a 600km tour
    and is out of service waiting for a replacement part.

    Now, when opening the mech up I found 'no' springs behind the two pawls
    (!) I cleaned and lubed the parts and put it back together. On the
    repair stand freewheeling noise is now a buttery smooth hum....and the
    pawls still engage as normal when pedalling begins.

    This is obviously not a reliable situation for cycling...so I'll be
    contacting a dealer for a couple of springs.

    J.

    FYI Wheel back in action now.....

    A Mavic 'Pawl and Spring kit' Part#M40578 is available from Yell Jers
    in US and from CRC in UK.

    J.

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