James Scott said:Phil said:Don't even think about less than four for the faceplate. You'll
wonder why the bike is noodly and may not pinpoint the stem as being
the culprit. The 30-gram weight savings is piddling compared to the
difference in stiffness.
Seems like stiffness is going to be more proportional to the stem
extension diameter, and the properties of the handlebar, than the
number of bolts on the bar clamp.
It was very obvious when riding my roommate's bike that there was visible
deflection of the faceplate *at the clamp*.
When you have a narrow faceplate/clamp, and only two bolts, that means you
have no torsional rigidity. Think about it: the next time you get Chinese,
take 6 chopsticks and a friend. Take one horizontally; that is the
handlebar. Take two more chopsticks and have your friend hold them on top
of and below the handlebar chopstick, touching. This is a 2-bolt clamp.
How hard is it to rotate the chopstick (like a propeller)? Totally easy...
your friend/2 chopsticks would never have the strength to hold it in place.
Now, use the other remaining 2 chopsticks, and place them as how they would
be in a 4-bolt faceplate. How hard is it to rotate now? Much harder.
Quoted message said:Quoted message said:On that note, I've never heard of a stem bolt failure but I know
others on the NG have, personally, too. I've only seen fractures
around the bolt eyelets, mostly due to uneven loading.
Just to inject some test data into the discussion:
http://www.biketechreview.com/stems/index.htm
Briefly, the welded stems tended to fail at the welds and one-piece
stems tended to fail at tool marks or wall thickness transitions in
the extension. Many of the 10 stems tested exhibited wear at the bar
clamp, but only one (a two-bolt design) failed there. One of the
fixing bolts was undersize and the stem was designed with
insufficient thread engagement, leading to stripped threads.
Based on this test, I'd be more wary of undersized hardware and
shallow thread engagement than the number of bolts on the bar clamp.
My OP was about flex, not failure. Shallow thread engagement also worries
me, though. Once I was building a BMX bike and the stem had 2.5 threads
engaged. Thankfully, it stripped upon bike build-up and not use.
--
Phil, Squid-in-Training