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Weak Braking - Shimano 105

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UK and Europe
Published
30 May 2007
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1 June 2007
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  1. Since I exfoliated the more padded area of my anatomy on a stretch of
    wet tarmac, my rear brake has been acting up. I have a full and
    unrestricted range of moment in the lever (Shimano 105) but seem
    unable to apply sufficient pressure to the brake.

    The brake mechanism (and pads) are fine. However, the shifter took a
    knock when I fell and scraped a bit along the road. Whilst it's
    scratched up a bit, there's no visible mechanical damage to the lever
    and I have no problems changing gear with it.

    Pulling the brake cable away from the top-tube puts a good amount of
    pressure on the brakes. However, using just the lever I just can't
    get enough pressure on the brakes to stop the bike. The problem must
    therefore lie somewhere in the lever, or in the cable around the
    lever.

    I'd be very grateful for any insight. I presume I must have damaged
    the gear lever, but it feels normal to use (apart from not stopping me
    properly!)

  2. Quoted message said:

    Since I exfoliated the more padded area of my anatomy on a stretch of
    wet tarmac,

    Sounds painful.

    Quoted message said:

    my rear brake has been acting up. I have a full and
    unrestricted range of moment in the lever (Shimano 105) but seem
    unable to apply sufficient pressure to the brake.

    The brake mechanism (and pads) are fine. However, the shifter took a
    knock when I fell and scraped a bit along the road.

    You have either stretched that cable, or it has slipped through the nut
    at the actual brake.

    There is a screw on the lever where the cable exits. you need to turn
    this so it move out of the lever, and this will tighten the cable.

    If you need to keep adjusting this, or do not get enough adjustment from
    this, you need to pull a bit of cable through the nut at the brake.

  3. in message <[email hidden]>,

    (') said:

    Since I exfoliated the more padded area of my anatomy on a stretch of
    wet tarmac, my rear brake has been acting up. I have a full and
    unrestricted range of moment in the lever (Shimano 105) but seem
    unable to apply sufficient pressure to the brake.

    The brake mechanism (and pads) are fine. However, the shifter took a
    knock when I fell and scraped a bit along the road. Whilst it's
    scratched up a bit, there's no visible mechanical damage to the lever
    and I have no problems changing gear with it.

    Pulling the brake cable away from the top-tube puts a good amount of
    pressure on the brakes. However, using just the lever I just can't
    get enough pressure on the brakes to stop the bike. The problem must
    therefore lie somewhere in the lever, or in the cable around the
    lever.

    I'd be very grateful for any insight. I presume I must have damaged
    the gear lever, but it feels normal to use (apart from not stopping me
    properly!)

    Investigate everything else first, as those Shimano shift levers are not
    cheap, and are not repairable - service parts are not available. I would
    try changing the cable outer - the sheath - of the rear brake cable. This
    will mean retaping your bars, which is a nuisance; but damage to the
    sheath could produce the symptoms you describe. Also inspect all the
    points on the bike where the sheath terminates - i.e. (typically) at frame
    stops either end of the top tube, at the lever itself, at the brake
    calliper itself.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/
    Iraq war: it's time for regime change...
    ... go now, Tony, while you can still go with dignity.
    [update 18 months after this .sig was written: it's still relevant]

  4. Quoted message said:

    You have either stretched that cable, or it has slipped through the nut
    at the actual brake.

    That's what I thought at first, but even with the cable very (i.e.
    too) tight, I can't get the brake to work properly. I should have
    said that in my post. The sensation is much like having an oily brake
    pad (I don't) - I'm gripping hard and getting a firm response from the
    lever, but it just doesn't stop the wheel from turning.

    Fortunately, I got away with little more than scratches, a slightly
    bent wheel and the dodgy brake. That's jolly lucky - my GPS was
    doing 40 when it hit the road and turned off!

  5. <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Quoted message said:

    You have either stretched that cable, or it has slipped through the nut
    at the actual brake.

    That's what I thought at first, but even with the cable very (i.e.
    too) tight, I can't get the brake to work properly. I should have
    said that in my post. The sensation is much like having an oily brake
    pad (I don't) - I'm gripping hard and getting a firm response from the
    lever, but it just doesn't stop the wheel from turning.

    Mine feel like that - I assumed my brake blocks are [censored] though and/or oily.

    Have you got crud in the outer tubes on the cable which is making it hard
    for the cable to slide? Or - perhaps due to a bump - has the outer tubing
    got a kink/sharp bend in it which the cable is struggling to pull around?
    --
    peter

    Cheap train tickets database
    http://www.petereverett.co.uk/tickets/

    Email sent to this address is generally deleted upon arrival
    Visit website if you want to contact me

  6. Quoted message said:

    Since I exfoliated the more padded area of my anatomy on a stretch of
    wet tarmac, my rear brake has been acting up. I have a full and
    unrestricted range of moment in the lever (Shimano 105) but seem
    unable to apply sufficient pressure to the brake.

    What happens when you pull the lever as hard as you can when not riding the
    bike?

    If you are not able to make the lever touch the handlebar, then there is
    nothing wrong its ability to transmit force from you to the brake.

    Quoted message said:

    The brake mechanism (and pads) are fine. However, the shifter took a
    knock when I fell and scraped a bit along the road. Whilst it's
    scratched up a bit, there's no visible mechanical damage to the lever
    and I have no problems changing gear with it.

    Pulling the brake cable away from the top-tube puts a good amount of
    pressure on the brakes.

    That's no test.

    Quoted message said:

    However, using just the lever I just can't
    get enough pressure on the brakes to stop the bike. The problem must
    therefore lie somewhere in the lever, or in the cable around the
    lever.

    I'd be very grateful for any insight. I presume I must have damaged
    the gear lever, but it feels normal to use (apart from not stopping me
    properly!)

    With respect, maybe the shock from the accident is causing you to /imagine/
    there is something wrong with the brake lever.

    Check the cable (replace if in doubt), double check the pads and brake
    caliper, sand the pads, clean the rims.

    ~PB

  7. Quoted message said:
    Quoted message said:

    You have either stretched that cable, or it has slipped through the
    nut at the actual brake.

    That's what I thought at first, but even with the cable very (i.e.
    too) tight, I can't get the brake to work properly. I should have
    said that in my post. The sensation is much like having an oily brake
    pad (I don't) - I'm gripping hard and getting a firm response from the
    lever, but it just doesn't stop the wheel from turning.

    Then there's nothing wrong with the lever.

    ~PB

  8. Pete Biggs said:
    Quoted message said:

    Since I exfoliated the more padded area of my anatomy on a stretch of
    wet tarmac, my rear brake has been acting up. I have a full and
    unrestricted range of moment in the lever (Shimano 105) but seem
    unable to apply sufficient pressure to the brake.

    What happens when you pull the lever as hard as you can when not riding the
    bike?

    If you are not able to make the lever touch the handlebar, then there is
    nothing wrong its ability to transmit force from you to the brake.

    Not really a kink in the cable or something trapping it preventing full
    movement, maybe a broken strand.

    I'm no expert, but I'd take all the inner/outers off and check them.
    Then the toe of the brake to make sure it didn't get smacked and is out
    of line, lastly I'd take the lever apart. But I'm no expert.

    I might get someone else to have a go as well, just to verify.

  9. Thanks for the all responses - they're very helpful.

    I've already taken the bar tape off to inspect the exterior of the
    cables (no visible damage or kinks) but haven't had the insides out
    yet. I'll take a look tonight.

    Re. pulling the brake cable at the top tube, what that shows me is
    that the brake + pads are working okay. The lack of tension from the
    levers is dramatic - I can put all my weight on the left lever and
    still push the bike forward relatively easily, wheras pulling the
    cable by hand is much more effective.

    The lever itself appears to be working correctly - if I take all the
    pressure off the cable it has a full range of movement, and with the
    cable set correctly I can't pull the lever all the way back. However,
    it is very slightly spongier than I remember it being before.

    I'm beginning to think there must be an obstruction between the inner
    and outer cables at their front ends. That would make sense and be a
    lot cheaper to fix than a broken lever!

    Thanks again!

  10. Quoted message said:

    Since I exfoliated the more padded area of my anatomy on a stretch of
    wet tarmac, my rear brake has been acting up. I have a full and
    unrestricted range of moment in the lever (Shimano 105) but seem
    unable to apply sufficient pressure to the brake.

    The brake mechanism (and pads) are fine. However, the shifter took a
    knock when I fell and scraped a bit along the road. Whilst it's
    scratched up a bit, there's no visible mechanical damage to the lever
    and I have no problems changing gear with it.

    Pulling the brake cable away from the top-tube puts a good amount of
    pressure on the brakes. However, using just the lever I just can't
    get enough pressure on the brakes to stop the bike. The problem must
    therefore lie somewhere in the lever, or in the cable around the
    lever.

    I'd be very grateful for any insight. I presume I must have damaged
    the gear lever, but it feels normal to use (apart from not stopping me
    properly!)

    undo the clampbolt at the brake and squeeze the lever, while holding the
    inner cable. Movement should be smooth both ways. Look inside the
    lever (it will move a bit further if you twist the lever inwards) and
    check that the yoke holding the cablebarrel can move without obstruction
    and isn't bent

    --
    /Marten

    info(apestaartje)m-gineering(punt)nl

  11. Replaced the brake cable and now it works like a charm. Thanks again
    for the help!

  12. in message <[email hidden]>,

    (') said:

    Replaced the brake cable and now it works like a charm. Thanks again
    for the help!

    Did you detect anything in the cable you removed to account for the
    problem? I must admit it's an odd one!

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/

    :: Wisdom is better than weapons of war ::
    :: Ecclesiastes 9:18 ::

  13. Simon Brooke said:

    in message <[email hidden]>,

    (') said:

    Replaced the brake cable and now it works like a charm. Thanks again
    for the help!

    Did you detect anything in the cable you removed to account for the
    problem? I must admit it's an odd one!

    With the *inner* cable, I can only think of either:

    1) Some strands were broken or flattened & unravelled, allowing the cable
    stretch.

    2) It was OK but just not clamped tightly enough.

    ~PB

  14. or 3) There was nothing wrong with the cable at all and actually the
    braking is just as good as before really, or is better by coicidence.

    ~PB

  15. Pete Biggs said:

    or 3) There was nothing wrong with the cable at all and actually the
    braking is just as good as before really, or is better by coicidence.

    ~PB

    Not at all - braking hard with the new cable skids the back wheel, but
    I previously could still pedal the bike forward with the brakes fully
    applied.

    There was nothing obviously wrong with the inner; however, I did
    notice some buffed spots where it must have rubbed against the outer.
    Visually, I couldn't see any problems with the outer, but it may well
    be obstructed internally.

    I suspect what happened was that the crash wrenched the outer cable
    hard enough to deform it - either crushing or perhaps stretching the
    coiled metal. Alternatively, maybe the lining of the outer had become
    damaged and was obstructing the inner.

    When I had the cable off the bike, the inner did seem to stick a
    little in the outer - but not really very much. Perhaps the deformity
    was such that it was worse when the cable was bent (i.e. up to the
    handlebars).

    Regardless of the cause, I'm delighted to have sorted the problem
    without needing to buy a new lever!

  16. Quoted message said:
    Pete Biggs said:

    or 3) There was nothing wrong with the cable at all and actually the
    braking is just as good as before really, or is better by coicidence.

    ~PB

    Not at all - braking hard with the new cable skids the back wheel, but
    I previously could still pedal the bike forward with the brakes fully
    applied.

    There was nothing obviously wrong with the inner; however, I did
    notice some buffed spots where it must have rubbed against the outer.
    Visually, I couldn't see any problems with the outer, but it may well
    be obstructed internally.

    I suspect what happened was that the crash wrenched the outer cable
    hard enough to deform it - either crushing or perhaps stretching the
    coiled metal. Alternatively, maybe the lining of the outer had become
    damaged and was obstructing the inner.

    When I had the cable off the bike, the inner did seem to stick a
    little in the outer - but not really very much. Perhaps the deformity
    was such that it was worse when the cable was bent (i.e. up to the
    handlebars).

    Regardless of the cause, I'm delighted to have sorted the problem
    without needing to buy a new lever!

    If the outer was very old you could have worn a groove in the interior
    liner. If this splits matters get even worse

    --
    /Marten

    info(apestaartje)m-gineering(punt)nl

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