I'm getting faster at making sandwich boards. Today I made
two in about an hour. This time I made them with nice timber
sheet instead of chipboard using my Bunnings Warehouse gift
voucher. 🙂 (I also bought about 500 screws!)
Anyway, I thought I'd share a couple of tips that I've
learned with experience.
1) Use plenty of (but not too much) glue.
2) I suggest this pattern for the screws joining the plank
to sheets (going into sheets first)...low, high, low,
high, low. What I mean is I've been putting the screws
in in a zigzag pattern to use the full width of the
planks. I think it's best to have three low ones because
if I'm not mistaken there's more force in that
direction. I'll make a diagram to explain my reasoning
if you want. I'm not sure if it's correct.
This screw pattern also results in there being more room to
work with when fitting your hinges. You place the hinges on
the sides which is where the screws are positioned lower and
the hinges are automatically higher so it works out nicely.
Do you think using 16 screws to attach the hinges was
overkill? I decided since I have 300 of that size anyway I'd
just go for it.
Now I'm off to go hopping and gapping on 1 ugly (my first,
lazy attempt) and 3 beautiful sandwich boards. 🙂
Andrew
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