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Total wheel Failure

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Published
6 June 2006
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  1. Quoted message said:


    Hi! I'm the clydesdale whose Mavic blew up, instigating this thread.
    I'm planning on having all my wheels rebuilt with different rims (I'm
    scared of those Mavics now...). I'm not familiar with Ambrosio rims.
    I note that Ambrosio offers multiple "touring" rims with wider
    profiles. What differences are there between the different Ambrosio
    touring rims, and which is the strongest?

    In your situation, I'd try Alex Adventurers. They are just about the
    stoutest 700c rims of normal width that I've ever had the opportunity
    to build, and they feature unusually thick sidewalls. The DM18 is also
    a good strong and well-proven rim. The G2000 and G6000 look like good
    candidates for heavy-duty road bike use, though I've not had the chance
    to try those.

    Alex rims are made with stronger metal (6061-T6) than most of the
    offerings from better-known manufacturers. Their quality control is
    generally more consistent than I have come to expect from the pricier
    makers, and they are available in a larger variety at the heavy end of
    the range.

    Chalo Colina

  2. On 8 Jun 2006 13:54:50 -0700, "Chalo" <[email hidden]> wrote:

    [snip]

    Quoted message said:

    Alex rims are made with stronger metal (6061-T6) than most of the
    offerings from better-known manufacturers.

    [snip]

    Quoted message said:

    Chalo Colina

    Dear Chalo,

    When I was testing spoke-squeezing spoke-tension increase, one comment
    about the low results was that my rim must be "cheesy."

    It looked like an ordinary, inexpensive 32-spoke box-section rim with
    eyelets and inserts from Performance.

    The label says "6061-HT6 aluminum."

    What are most of the offerings from better-known manufacturers made
    of?

    Cheers,

    Carl Fogel

  3. Quoted message said:


    Chalo said:

    Alex rims are made with stronger metal (6061-T6) than most of the
    offerings from better-known manufacturers.

    When I was testing spoke-squeezing spoke-tension increase, one comment
    about the low results was that my rim must be "cheesy."

    It looked like an ordinary, inexpensive 32-spoke box-section rim with
    eyelets and inserts from Performance.

    The label says "6061-HT6 aluminum."

    What are most of the offerings from better-known manufacturers made
    of?

    Most Mavic rims and all Velocity rims are made from 6106 aluminum (a
    softer alloy than the industrially common 6061) to allow better control
    of surface finish, and thus prettier extrusions. I understand that the
    properties of 6106 are similar to 6063, another weak, but easily
    extruded, corrosion resistant aluminum that finds ubiquitous use in
    architectural elements such as window frames, screen doors, and the
    like. Material property data for 6106 aluminum are difficult to come
    by. There is some mention of the alloy in this document:
    http://www.capral.com.au/product_info/aluminium.pdf

    Araya (in the past) and Odyssey (currently) have used 7000-series
    alloys, presumably of higher strength than 6061, in a few of their rim
    offerings. Mavic boast of some higher strength code-named alloy which
    they use in the Open Pro, but this could be ordinary 6061 given that
    their other rims are made of cheese.

    Chalo Colina

  4. Chalo said:
    Quoted message said:


    Chalo said:

    Alex rims are made with stronger metal (6061-T6) than most of the
    offerings from better-known manufacturers.

    When I was testing spoke-squeezing spoke-tension increase, one comment
    about the low results was that my rim must be "cheesy."

    It looked like an ordinary, inexpensive 32-spoke box-section rim with
    eyelets and inserts from Performance.

    The label says "6061-HT6 aluminum."

    What are most of the offerings from better-known manufacturers made
    of?

    Most Mavic rims and all Velocity rims are made from 6106 aluminum (a
    softer alloy than the industrially common 6061) to allow better control
    of surface finish, and thus prettier extrusions. I understand that the
    properties of 6106 are similar to 6063, another weak, but easily
    extruded, corrosion resistant aluminum that finds ubiquitous use in
    architectural elements such as window frames, screen doors, and the
    like. Material property data for 6106 aluminum are difficult to come
    by. There is some mention of the alloy in this document:
    http://www.capral.com.au/product_info/aluminium.pdf

    Araya (in the past) and Odyssey (currently) have used 7000-series
    alloys, presumably of higher strength than 6061, in a few of their rim
    offerings. Mavic boast of some higher strength code-named alloy which
    they use in the Open Pro, but this could be ordinary 6061 given that
    their other rims are made of cheese.

    Chalo Colina

    Dear Chalo,

    Here's another link to the same site--you pick the 6xxx alloy on the
    upper right.

    The 6106 starts out about 87~80% as strong as the 6061, but there's an
    odd weakening as the 6106 gets thicker:

    UTS(MPa)
    | YS(MPa)
    | | Elongation(%)
    | | |
    6061 T6 260 240 8 (any thickness)
    6106 T6 235 210 8 (up to 10mm thick)
    205 170 8 (>10-25mm thick)
    185 160 10 (>25mm thick)

    http://www.comalco.com/freedom.aspx?pid=525

    Any idea why 6106 gets weaker as it gets thicker?

    Cheers,

    Carl Fogel

  5. Quoted message said:


    Any idea why 6106 gets weaker as it gets thicker?

    Solution heat treatment depends on being able to quickly cool the
    material to "freeze" the alloying elements in their diffused state.
    This is typically accomplished by water quenching.

    Some alloys are more sensitive to cooling rate than others-- for
    instance, 7005 alloy is common in bicycles because its rate of air
    cooling in bicycle-type thicknesses after welding results in a fairly
    decent heat treatment. It looks like 6106 must chill rapidly during
    heat treatment to attain its best strength. But the maximum thickness
    of a bicycle rim extrusion will be nowhere near 10mm, and thus it
    should display strength properties at the upper range of what is
    indicated in the table.

    Chalo Colina

  6. [email hidden] says...

    Quoted message said:

    Why? If the Mavics have quality control problems, isn't it possible
    that the remaining rims could likely fail also? If I could
    definitively establish that excess tire width was the root-cause of
    this wheel failure, I'd be happy to continue using the Mavics with tire
    sizes recommended by Mavic. Unfortunately, I don't think that has been
    established (nor do I think it can be). I'm left with wheels that I
    can't trust. So let's cut to the chase - why do you think my decision
    to replace the Mavic rims is dumb and wasteful? Thanks!

    Dewd, you were using a tire three sizes too large for the rim, and you
    are a major Clydesdale. There certainly isn't a quality control problem
    with the dope you are smoking. Yes, get some proper touring rims. Your
    size and the size of the tire you want to use makes it a no-brainer.
    What's next, a thread complaining about the early bearing failure of
    your titanium spindle BB?

  7. Quoted message said:
    41 said:

    Correct, but there is also force in the other direction, on the
    hooks/wall, which depends on the product of inflation pressure and tire
    cross sectional radius.

    I beg to differ, here.
    Strictly speaking there is a continuum of angles, and trigonometric
    factors, involved; the result of all being just the (weighted)
    vectorial sum. There is no way any such contribution can depend on
    anything but the inside pressure, no matter what the shape of the other
    portions of the tube are, which does depend on the size of the
    clincher.
    So, what ultimately matters is only the shape of the rim, to which that
    portion of the tube conforms, and the inflation pressure.

    The poster is referring to clincher tires, not tubular. The tube pushes
    down on the rim bed as you describe, but the beads pull up and out on
    the hooks of the rim as well. The tire casing above the rim and its
    width play the role of the rim bed and its width as you describe. Just
    view what you described upside down, sort of.

  8. Barnard Frederick said:

    [email hidden] says...

    Quoted message said:

    Why? If the Mavics have quality control problems, isn't it possible
    that the remaining rims could likely fail also? If I could
    definitively establish that excess tire width was the root-cause of
    this wheel failure, I'd be happy to continue using the Mavics with tire
    sizes recommended by Mavic. Unfortunately, I don't think that has been
    established (nor do I think it can be). I'm left with wheels that I
    can't trust. So let's cut to the chase - why do you think my decision
    to replace the Mavic rims is dumb and wasteful? Thanks!

    Dewd, you were using a tire three sizes too large for the rim, and you
    are a major Clydesdale. There certainly isn't a quality control problem
    with the dope you are smoking.

    My MA-2s never broke, ever, even abusing them with really fat tires at
    higher pressures. And I've split 2 x517s down the middle using right
    sized tires at low pressure, and I've had spokes pull through x618s.
    Yeah, Mavic's quality control is still the same as it was 20 years ago.

    Greg
    --
    "All my time I spent in heaven
    Revelries of dance and wine
    Waking to the sound of laughter
    Up I'd rise and kiss the sky" - The Mekons

  9. Quoted message said:
    Quoted message said:


    Quoted message said:

    On 7 Jun 2006 08:08:23 -0700, [email hidden] wrote:

    >How many of you would put an identical wheel/tire/pressure in as a
    >replacement and continue riding?

    Dear D.,

    I wouldn't put a 37mm tire on a rim recommended for no more than 28mm
    and 117 psi and then blow it up to an estimated 80-85 psi,
    particularly if I weighed 275 lbs.

    I've heard of a case where the wheel failed catastrophically within
    500 miles on smooth pavement when this was done.

    Cheers,

    Carl Fogel

    How about a 28mm tire?

    Dear D.,

    I'd happily put a 28mm tire on a rim rated for that width with no more
    than 117 psi--and inflate it to about 100 psi or less. A recommended
    maximum is a warning, not an invitation to see what happens.

    In any case, the destroyed rim was wearing a 37mm tire inflated to an
    estimated 80-85 psi when it abruptly tore itself in half after only
    500 miles.

    That 37mm is 32% beyond the CXP33's maximum recommended width.

    What could be a more impressive and dramatic illustration that Mavic
    was right about those rim limits? Or that wider tires exert more
    leverage on rims?

    If your logic is valid, then there are (and have long been) a lot of
    riders out there on time bombs, and we should have been seeing a lot
    more reports of such failures. I really think this was just what it
    appears to be; a random defect failure. The fact that it failed in
    500 miles while the other three identical wheels remain sound is
    strong evidence that it's not the choice of tire and inflation which
    was seminal, though the rider's weight may have a bearing. And in
    point of fact, I've seen lots of oversize tires used on lightweight
    rims at moderate overpressure (for the tire, the rim, or both) for
    longer periods without failures. There has to be a margin of safety
    in the design of such things because the maker know that there will be
    instances when the limits will be exceeded for good reason, bad
    reason, or lack of reason. While exceeding the published specs is not
    a good idea, it's common, and seldom has such spectacular results in
    such a short time. Perhaps that rim might have gone farther under a
    lighter rider; I suspect, however, that it was just a unit that was
    going to fail, and the rider's weight may have sped it along somewhat.

    Mavic makes *lots* of rims. It's hardly surprising that failures
    occur from time to time, and if you're making lots of rims, your name
    will come up in such failures quite often. On the other hand, they're
    far from the only large rim producer, but yet their name seems to pop
    up more often than any other when rim failures are under discussion.
    Given that some shortcomings in their products have been identified in
    the past, I think there may be reason to be wary of using their rims
    in high-stress applications. I'm beginning to think that they're just
    engineering their products too close to the limits in general.
    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  10. Werehatrack said:
    Quoted message said:
    Quoted message said:


    [email hidden] wrote:
    > On 7 Jun 2006 08:08:23 -0700, [email hidden] wrote:
    >
    > >How many of you would put an identical wheel/tire/pressure in as a
    > >replacement and continue riding?
    >
    > Dear D.,
    >
    > I wouldn't put a 37mm tire on a rim recommended for no more than 28mm
    > and 117 psi and then blow it up to an estimated 80-85 psi,
    > particularly if I weighed 275 lbs.
    >
    > I've heard of a case where the wheel failed catastrophically within
    > 500 miles on smooth pavement when this was done.
    >
    > Cheers,
    >
    > Carl Fogel

    How about a 28mm tire?

    Dear D.,

    I'd happily put a 28mm tire on a rim rated for that width with no more
    than 117 psi--and inflate it to about 100 psi or less. A recommended
    maximum is a warning, not an invitation to see what happens.

    In any case, the destroyed rim was wearing a 37mm tire inflated to an
    estimated 80-85 psi when it abruptly tore itself in half after only
    500 miles.

    That 37mm is 32% beyond the CXP33's maximum recommended width.

    What could be a more impressive and dramatic illustration that Mavic
    was right about those rim limits? Or that wider tires exert more
    leverage on rims?

    If your logic is valid, then there are (and have long been) a lot of
    riders out there on time bombs, and we should have been seeing a lot
    more reports of such failures. I really think this was just what it
    appears to be; a random defect failure. The fact that it failed in
    500 miles while the other three identical wheels remain sound is
    strong evidence that it's not the choice of tire and inflation which
    was seminal, though the rider's weight may have a bearing. And in
    point of fact, I've seen lots of oversize tires used on lightweight
    rims at moderate overpressure (for the tire, the rim, or both) for
    longer periods without failures. There has to be a margin of safety
    in the design of such things because the maker know that there will be
    instances when the limits will be exceeded for good reason, bad
    reason, or lack of reason. While exceeding the published specs is not
    a good idea, it's common, and seldom has such spectacular results in
    such a short time. Perhaps that rim might have gone farther under a
    lighter rider; I suspect, however, that it was just a unit that was
    going to fail, and the rider's weight may have sped it along somewhat.

    Mavic makes *lots* of rims. It's hardly surprising that failures
    occur from time to time, and if you're making lots of rims, your name
    will come up in such failures quite often. On the other hand, they're
    far from the only large rim producer, but yet their name seems to pop
    up more often than any other when rim failures are under discussion.
    Given that some shortcomings in their products have been identified in
    the past, I think there may be reason to be wary of using their rims
    in high-stress applications. I'm beginning to think that they're just
    engineering their products too close to the limits in general.

    Dear Werehatrack,

    A rider puts a 37mm tire on a rim whose manufacturer recommends it for
    no more than a 28mm tire, about 32% beyond the manufacturer's chart
    for that rim.

    An independent site about tandems and heavily laden touring bikes
    warns that the tire is a couple of sizes out into the daner zone for a
    rim with such narrow internal dimensions.

    The rider inflates it to a "thumb-test" 80-85 psi, which looks to be
    about 30%-40% beyond the maximum that the manufacturer would recommend
    for such a tire on that rim if the manufacturer recommended it, which
    the manufacturer doesn't. (If the rider's thumb was off 10%, the tire
    could have been at 95 psi.)

    The rider weighs around 270 pounds.

    After only 500 miles, the rim fails catastrophically.

    Gosh, who could have predicted this?

    Lots of other heavy riders put wider-than-recommended tires on their
    rims and pump them up--well, maybe not quite that heavy, that wide, or
    that high.

    I have a vision of a lot of people standing at the edge of a frozen
    pond.

    They're staring at a hole beyond a "Danger Thin Ice" sign.

    Some of them are saying that the fellow on the pogo-stick who just
    vanished is entitled to sue someone.

    Others are explaining that all the other people skating a little past
    the sign prove that it should have been safe to pogo-stick much
    further out there.

    Cheers,

    Carl Fogel

  11. Werehatrack said:

    appears to be; a random defect failure. The fact that it failed in
    500 miles while the other three identical wheels remain sound is
    strong evidenc e that it's not the choice of tire and inflation which
    was seminal, though the rider's weight may have a bearing.

    Hold on- although the original poster was not clear on this, the
    implication seems to have been that those other wheels were not yet in
    service.

    Look at the wall thickness of that rim as revealed in the "exploded
    view", and look at e.g. the cross section of the corresponding Ambrosio
    Balance, which, even at 40g heavier, also has much thinner walls than
    the lighter Ambrosio box section rims. Forget the tire cross sections,
    that is a weak rim, and the rider weighs 275lbs.

    Quoted message said:

    longer periods without failures. There has to be a margin of safety

    I believe the rider to be about 90lbs over that, not even taking into
    account the tire cross section.
    ç

  12. Quoted message said:

    I suggest the rider needs a 500+ g rim, such as at minimum an Ambrosio
    Evolution (480g, 13.5mm

    Quoted message said:

    ERTRO width, <http://www.ambrosiospa.com/cerchi_corsa.htm>😉, much better an Ambrosio Keba (610g, 18mm ERTRO width, <http://www.a mbrosiospa.com/touring.htm>😉.

    Hi! I'm the clydesdale whose Mavic blew up, instigating this thread.
    I'm planning on having all my wheels rebuilt with different rims (I'm
    scared of those Mavics now...). I'm not familiar with Ambrosio rims.
    I note that Ambrosio offers multiple "touring" rims with wider
    profiles. What differences are there between the different Ambrosio
    touring rims, and which is the strongest?

    I see Ambrosio has made some changes for 2006:
    <www.ambrosiospa.com/2006-8.HTM>
    Gone are the Excellence and Excellight, the Keba and the CC28. The
    Evolution has been redesigned to be a little wider (14mm vs 13.5), and
    with a slightly more aero profile (i.e. like that of the Keba instead
    of a box section). The weight has been maintained, so that means the
    walls are thinner, as evident from the sections. Not a good
    development.

    They also have a new model, the Excursion. At 510g it should have been
    ideal. But they gave it a semi-aero profile too, with very heavy brake
    tracks, and the walls of the top half of the rim are therefore thinner
    than they were in the Evolution. Not sure what the overall result will
    be. Fashion, fashion, fashion.

  13. 41 said:


    Werehatrack said:

    appears to be; a random defect failure. The fact that it failed in
    500 miles while the other three identical wheels remain sound is
    strong evidenc e that it's not the choice of tire and inflation which
    was seminal, though the rider's weight may have a bearing.

    Hold on- although the original poster was not clear on this, the
    implication seems to have been that those other wheels were not yet in
    service.

    Look at the wall thickness of that rim as revealed in the "exploded
    view", and look at e.g. the cross section of the corresponding Ambrosio
    Balance, which, even at 40g heavier, also has much thinner walls than
    the lighter Ambrosio box section rims. Forget the tire cross sections,
    that is a weak rim, and the rider weighs 275lbs.

    Quoted message said:

    longer periods without failures. There has to be a margin of safety

    I believe the rider to be about 90lbs over that, not even taking into
    account the tire cross section.
    ç

    Dear 41,

    Hold on . . .

    Utterly off topic, but thanks for teaching me something.

    I could have sworn that I've seen that hold-on phrase used many times
    by someone else on RBT and decided that it was a sign that something
    arrogant or evasive was about to appear.

    But you used someone else's "hold on" phrase to introduce a perfectly
    reasonable, inoffensive post about the topic.

    (Hell, your post is nicer than this post.)

    I'm gonna watch you more closely and see if I can pick up more tricks
    like this.

    Back on topic, I missed any links in the thread to the Ambrosio, so
    here's a CXP33 cross-section:

    lickbike.comproductpage.aspx

    And here's an Ambrosio Balance cross-section:

    http://www.yatego.com/profi-fahrrad/p,43ce3b5a45809,412c815c883390_6,ambrosio-balance--32-l--presta--schwarz--700x13-5mm?sid=3Y1149878659Y31389f11e18eb7c51da

    It's scarcely any wider than the CXP33 on the crucial inner width that
    determines the leverage of any oversized tire's sidewalls. I suspect
    that this is more important than the thickness or bracing, but you may
    have a point about really thin rim sidewalls.

    Here's an Ambrosio box-section rim for comparison:

    http://www.yatego.com/profi-fahrrad/p,43ce3b4d5d319,412c815c883390_6,ambrosio-area4--36-l--presta-schwarz-standard--622x?sid=3Y1149878659Y31389f11e18eb7c51da

    If you want to look at other Ambrosio rim cross-sections, this page
    has lots of nice Ambrosio cross-section links with thumbnails:

    http://www.yatego.com/radsport-rennrad/felgen/30-35-13,3,,1,3

    Cheers,

    Carl Fogel

  14. 41 said:


    Quoted message said:

    I suggest the rider needs a 500+ g rim, such as at minimum an Ambrosio
    Evolution (480g, 13.5mm

    Quoted message said:

    ERTRO width, <http://www.ambrosiospa.com/cerchi_corsa.htm>😉, much better an Ambrosio Keba (610g, 18mm ERTRO width, <http://www.a mbrosiospa.com/touring.htm>😉.

    Hi! I'm the clydesdale whose Mavic blew up, instigating this thread.
    I'm planning on having all my wheels rebuilt with different rims (I'm
    scared of those Mavics now...). I'm not familiar with Ambrosio rims.
    I note that Ambrosio offers multiple "touring" rims with wider
    profiles. What differences are there between the different Ambrosio
    touring rims, and which is the strongest?

    I see Ambrosio has made some changes for 2006:
    <www.ambrosiospa.com/2006-8.HTM>
    Gone are the Excellence and Excellight, the Keba and the CC28. The
    Evolution has been redesigned to be a little wider (14mm vs 13.5), and
    with a slightly more aero profile (i.e. like that of the Keba instead
    of a box section). The weight has been maintained, so that means the
    walls are thinner, as evident from the sections. Not a good
    development.

    They also have a new model, the Excursion. At 510g it should have been
    ideal. But they gave it a semi-aero profile too, with very heavy brake
    tracks, and the walls of the top half of the rim are therefore thinner
    than they were in the Evolution. Not sure what the overall result will
    be. Fashion, fashion, fashion.

    Dear 41,

    I think that you're right about the slight changes in width and
    weight, but the increased width between rim sidewalls may strengthen
    the rim more than the decreased weight.

    "May" should be emphasized.

    In any case, the rim-well width should vary less than the thickness of
    any rim members. The rim is extruded like toothpaste from a die, which
    wears and creates increasingly thicker and heavier rims--up to about
    10%, according to posts that educated me a few years about this
    annoying variation.

    Here's the weight weenies rim page, which lists some claimed and
    measured weights for Ambrosio, with the usual caveats about possible
    model changes confusing things:

    http://weightweenies.starbike.com/listings/components.php?type=rims

    The single Ambrosio Balance was 512 grams, a little bit over its
    claimed 500 gram weight.

    The single Mavic cxp33 was 455 grams, a little bit under its claimed
    470 grams.

    The single MA2 (27" tubular from 1995) was 420 grams, with no known
    claimed weight.

    A quick glance shows an obese Mavic T217 D that claimed only 470 grams
    on its driver's license, but was an embarrassing 13% heavier (532
    grams) when forced to stand on the hay scales.

    An Ambrosio Crono was even worse--claiming only 280 grams and weighing
    25% more at 350 grams.

    Overweight rims are marked with red % figures.

    The worst anorexic (green % figures) was much less dishonest--a ZIPP
    280 told its doctor that it weighed 284 grams, but got down to 269
    grams, 5.28% underweight, by sticking its finger down its throat at
    the foundry.

    Cheers,

    Carl Fogel

  15. Quoted message said:

    Since my remaining three wheels use the same Mavic model (CXP33), I'm
    having all wheels rebuilt with different (and wider, and heavier) rims
    from Ambrosio (the "Keba"😉.

    Well then, just out of curiosity, where were you able to purchase them,
    and how much did they cost?

    PS for best results, silver anodized only (thinner anodizing = less
    tendency to crack rims), double butted spokes.

    Happy trails.h

  16. Quoted message said:

    Sheldon "Strictly Speaking, Possibly" Brown
    +--------------------------------------------+
    | If it can't be expressed in figures, |
    | it is not science; it is opinion. |
    | --Robert A. Heinlein |
    +--------------------------------------------+

    Ordinary logic, such as one learns in high school, is a purely
    qualitative science, i.e. no numbers are involved. Truth and falsity
    sometimes get labelled 0 and 1, but these are not numbers, just signs,
    as evidenced by the fact that sometimes truth gets labelled 0, false 1,
    and sometimes the other way around. If by "figures" he means instead
    only the signs representing numbers, then the statement doesn't make
    much sense, since anything could be then be expressed in figures, by
    relabelling the alphabet as 1 to 26, or more as necessary. Besides
    that, hardly any meaningful statement can be expressed in numbers only.
    One needs many other things, starting with e.g. the equals sign...

    Could it be that Heinlein was... WRONG???e

  17. In article <[email hidden]>,

    () said:

    Since my remaining three wheels use the same Mavic model (CXP33), I'm
    having all wheels rebuilt with different (and wider, and heavier) rims
    from Ambrosio (the "Keba"😉.

    Not sure of the model, but Mr Kahn - sometimes of this parish - recently
    lost a large chunk of sidewall from a not-that-old Ambrosio, fortunately
    not while descending at his usual insane speeds...

    --
    Dave Larrington - <http://www.legslarry.beerdrinkers.co.uk/>
    Odd, is it not, how all roads lead inexorably to David Icke?

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