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Threadless headset on (unthreaded bit of) threaded steerer?

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UK and Europe
Published
9 February 2006
Last activity
10 February 2006
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Alan Braggins
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  1. If you had a 1" threaded fork which had too short a threaded bit for your
    headset, could you fit a 1" threadless headset on it? Or is 1" the outside
    diameter of the threads, leaving the unthreaded bit too small? Or is it
    like tyres where one 20" is totally different from another 20"?

  2. Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for
    your headset, could you fit a 1" threadless headset on it? Or is 1"
    the outside diameter of the threads, leaving the unthreaded bit too
    small? Or is it like tyres where one 20" is totally different from
    another 20"?

    It would be unlikely that the threads would stand proud of the diameter of
    the tube - not practical to make stuff that way (not impossible, just a
    pointless effort unless there's a specific engineering reason to do so), so
    the outside diameter of the thread is very probably the same as that of the
    tube itself.

    --
    Wally
    www.wally.myby.co.uk
    http://iott.melodolic.com

  3. Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for your
    headset, could you fit a 1" threadless headset on it? Or is 1" the outside
    diameter of the threads, leaving the unthreaded bit too small? Or is it
    like tyres where one 20" is totally different from another 20"?

    No, this doesn't work. Shimano 105 headsets don't last very long, but
    they have an unusually low stack height of 32mm and might solve your
    problem. You could also buy a new carbon fork (£60-ish) or get a longer
    steerer brazed into your existing one, if it's steel and has a cast fork
    crown (similar price).

  4. Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for
    your headset, could you fit a 1" threadless headset on it? Or is 1"
    the outside diameter of the threads, leaving the unthreaded bit too
    small? Or is it like tyres where one 20" is totally different from
    another 20"?

    No, the diameters of the unthreaded bits are the same and you can do what
    you're thinking of. Only potential dodginess is when any of the portion
    of the tube that the stem clamps to is threaded, as the threads can act as
    a stress riser, causing it to snap!

    ~PB

  5. Pete Biggs said:

    Only potential dodginess is when any of the portion
    of the tube that the stem clamps to is threaded, as the threads can act as
    a stress riser, causing it to snap!

    Precisely. And this will be the case if it's already too short for a
    threaded headset.

  6. Wally said:
    Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for
    your headset, could you fit a 1" threadless headset on it? Or is 1"
    the outside diameter of the threads, leaving the unthreaded bit too
    small? Or is it like tyres where one 20" is totally different from
    another 20"?

    It would be unlikely that the threads would stand proud of the diameter of
    the tube - not practical to make stuff that way (not impossible, just a
    pointless effort unless there's a specific engineering reason to do so), so
    the outside diameter of the thread is very probably the same as that of the
    tube itself.

    Almost any bolt will have rolled threads which have a greater diameter
    than the base shank. Steerer tubes have cut threads, but that is a
    historical necessity and pretty rare.

    So the answer is correct, but no marks as the reasoning is totally off 😉

    --
    ---
    Marten Gerritsen

    INFOapestaartjeM-GINEERINGpuntNL
    www.m-gineering.nl

  7. Zog The Undeniable said:

    No, this doesn't work. Shimano 105 headsets don't last very long, but
    they have an unusually low stack height of 32mm and might solve your
    problem. You could also buy a new carbon fork (£60-ish) or get a longer
    steerer brazed into your existing one, if it's steel and has a cast fork
    crown (similar price).

    I beg to differ. This depends largely upon the circumstances. Hooves 1
    used a threadless headset on a threaded steerer (for engineering
    reasons) and the only minor problem was getting the headset components
    over the unthreaded portion of the steerer (Which was slightly greater
    than 1" diameter!). If the stem is only clamping a over half or less
    it's length then you are perhaps onto dodgy ground, but careful
    selection of a stem can solve this.

    Because of the threading, I would suggest buying a 1 1/8" stem and shim
    (Often included for free) as this will put some extra material in over
    the threading and perhaps prevent damage to the stem itself.

    Zog is right in that it may well be easier to buy a new fork.

    Jon

  8. Zog The Undeniable said:
    Pete Biggs said:

    Only potential dodginess is when any of the portion
    of the tube that the stem clamps to is threaded, as the threads can act as
    a stress riser, causing it to snap!

    Precisely. And this will be the case if it's already too short for a
    threaded headset.

    Not necessarily. If the threaded section is not long enough, but the
    steerer is excessively long (e.g. cut and threaded for a long head
    tube, and used on a short head tube) it is possible for the steerer to
    be long enough to be used in a threadless setup. In this case it is
    also possible to have your friendly frame builder cut the threads
    further for you, although depending on the steerer in question that may
    or may not be advisable.

    Jon

  9. M-gineering said:

    Almost any bolt will have rolled threads which have a greater diameter
    than the base shank.

    The pile of M6 capscrews next to my little mill have threads that aren't
    proud of the shanks.

    Quoted message said:

    Steerer tubes have cut threads, but that is a
    historical necessity and pretty rare.

    The question was *about* threaded steerer tubes and the diameters concerned.

    Quoted message said:

    So the answer is correct, but no marks as the reasoning is totally
    off 😉

    Your 'critique' is irrelevant - bolts with rolled threads was not under
    discussion.

    --
    Wally
    www.wally.myby.co.uk
    http://iott.melodolic.com

  10. In article said:
    Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for
    your headset, could you fit a 1" threadless headset on it? Or is 1"
    the outside diameter of the threads, leaving the unthreaded bit too
    small? Or is it like tyres where one 20" is totally different from
    another 20"?

    No, the diameters of the unthreaded bits are the same and you can do what
    you're thinking of.

    I'm an idiot. Somehow I completely forgot what a fork thread looks
    like, and misinterpreted a photo as having a smooth top and threaded
    lower part, which would need the thread larger than the upper part.
    I'm not sure how I managed that, apart from concentrating more on the
    tests I was running than the browsing and posting while waiting for them.

    But it isn't, it's a cut thread in a fixed diameter tube, starting at
    the top, and it will be long enough, I think.

    So, the next question is, does anyone know of a 1" equivalent of
    DAHONSTAJ118 on http://www.gaerlan.com/dahon/upgrade/stem.htm ?

  11. Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for your
    headset, could you fit a 1" threadless headset on it?

    I've read all the replies to this thread, and it seems it might be possible,
    but WHY? It's your forks. Not a minor part of the bike. Sell the threaded
    fork (or give it to a good home) and just buy a new 1" threadless.

    It won't be expensive and will do far more for your safety than those
    helmet things 🙂

    Arthur

    --
    Arthur Clune

  12. Alan Braggins said:
    In article said:
    Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for
    your headset, could you fit a 1" threadless headset on it? Or is 1"
    the outside diameter of the threads, leaving the unthreaded bit too
    small? Or is it like tyres where one 20" is totally different from
    another 20"?

    Quoted message said:

    But it isn't, it's a cut thread in a fixed diameter tube, starting at
    the top, and it will be long enough, I think.

    I would be most surprised if you could fit a threadless stem and
    headset onto a pair of forks that are too short for a threaded headset.
    Most surprised indeed.

    ...d

  13. David Martin said:
    Alan Braggins said:
    In article said:

    Alan Braggins wrote:
    > If you had a 1" threaded fork which had too short a threaded bit for
    > your headset, could you fit a 1" threadless headset on it? Or is 1"
    > the outside diameter of the threads, leaving the unthreaded bit too
    > small? Or is it like tyres where one 20" is totally different from
    > another 20"?

    Quoted message said:

    But it isn't, it's a cut thread in a fixed diameter tube, starting at
    the top, and it will be long enough, I think.

    I would be most surprised if you could fit a threadless stem and
    headset onto a pair of forks that are too short for a threaded headset.

    No - I thought the threaded bit was too short because I was an idiot.
    I then thought the fork steerer would be long enough to be used as designed,
    with a threaded headset. But, as it turns out, I was wrong about that as well.
    Back to square one.

  14. David Martin said:

    I would be most surprised if you could fit a threadless stem and
    headset onto a pair of forks that are too short for a threaded headset.
    Most surprised indeed.

    But as explained in Another Post(tm), you can have a pair of forks
    where the steerer is long enough for a threadless headset but the
    thread hasn't been cut far enough.

    Jon

  15. Jon is Away! said:
    David Martin said:

    I would be most surprised if you could fit a threadless stem and
    headset onto a pair of forks that are too short for a threaded headset.
    Most surprised indeed.

    But as explained in Another Post(tm), you can have a pair of forks
    where the steerer is long enough for a threadless headset but the
    thread hasn't been cut far enough.


    Ah! that explains it. The other posts just had me confused.

    ...d

  16. In article said:
    Alan Braggins said:

    If you had a 1" threaded fork which had too short a threaded bit for your
    headset, could you fit a 1" threadless headset on it?

    I've read all the replies to this thread, and it seems it might be possible,
    but WHY?

    As mentioned in my earlier reply to someone else, because I'm an idiot
    and had forgotten how threaded forks work, mostly. For the full answer
    of why I was wanting to change the forks at all, read on.....

    Quoted message said:

    It's your forks. Not a minor part of the bike. Sell the threaded
    fork (or give it to a good home) and just buy a new 1" threadless.

    I haven't bought the threaded fork in question, I was looking at it
    on eBay and wondering if it would suit the bike, which is a folder
    with a longer than normal headtube. Its current fork doesn't have
    cantilever studs, and I would quite like to fit V-brakes. I did try
    an adaptor plate (http://pics.livejournal.com/armb/pic/00013bwb/g3),
    but it flexed horribly. It works much better on the back
    http://pics.livejournal.com/armb/pic/0001abd1/g3

    http://www.sheldonbrown.com/raleigh-twenty.html has "modified Haro BMX
    fork with an extended steerer", http://www.bikexprt.com/bicycle/mytwenty.htm
    "I cut down a fork made for 27-inch wheels, and brazed in new dropouts"
    (and earlier braked on studs). I could braze studs on my existing fork,
    but I'm not sure I want to trust that.
    Sheldon and John, apart from vastly more bicycle experience than me,
    have the advantage of US spec Twenties being designed for 406 wheels,
    UK ones are 451. Not that my Kingpin is a Twenty, but the headtube is
    similar (part from the Twenty having a plastic bush rather than a
    threaded top - but both Sheldon and John changed that, and if I had
    a folding Twenty frame (more rigid hinge), I'd swap the headset over.
    Unless I was getting a new one, which is where we came in.)

    The current front brake (http://pics.livejournal.com/armb/pic/00018tt1/g3)
    is a lot better than the original (and the original wouldn't reach the
    406 rims (the originals were chrome 440 (500A - halfway between 20"
    and the other 20"😉). It now has salmon KoolStop BMX pads too, which also
    improve braking in the wet (alloy rims rather than chrome steel was the
    really big improvement though).

    http://www.gaerlan.com/bikeparts/frame/forks/fork.html has a possibly
    suitable suspension fork, but with shipping it would cost about 20 times
    what the bike originally cost me. If you know where I can get a cheap
    1" 20" fork with studs and a steerer at least 220mm long, let me know.
    (One browse later, http://tinyurl.com/aqsnw have longer steerers than
    the ones I found before (http://tinyurl.com/bodof)

    (That still leaves the problem of the existing stem being non-standard.
    And yes I do realise the sensible boring thing to do would be give up and
    just buy a decent new Dahon or Brompton.)

  17. In article said:

    (One browse later, http://tinyurl.com/aqsnw have longer steerers than
    the ones I found before (http://tinyurl.com/bodof)

    Or not. That's "2) 134mm" not "234mm".

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