Your bike would be well protected I think but if the inspectors want to look at it there's a lot of
stuff to remove and then try to get put back in time to make your plane AND you'd have to rely on
the inspectors to repack it. They won't let you touch it.
Then after you arrive in France what are you gonna do with all that packing material? You can
discard it but then what do you do on the way back? If you have the perfect situation of
someone picking you up at the airport perhaps they can keep the packing material for you but
otherwise. . . .
You don't really need all that material anyway, bikes are much tougher than they look. A number of
times I've taken an unpacked bike. Just removed the pedals and chain, turned the handlebars
sideways, lowered the saddle, and used a bungee from the handlebar to the seatpost to keep the front
wheel pointed straight ahead but still able to turn so the bike could be rolled on it's wheels. Also
lowed the tire pressure until the tires were soft. It's a stupid thing to have to do but if you
don't do it some bag handler may let ALL the air out and the potential for trouble then rises
greatly. The bike always got there just fine but they won't take bikes this way any more. Sure would
solve the inspection problem though.
Air Canada and British Airways used to sell (for $5 or so) a heavy gauge plastic bag large enough to
put your bike in if you removed the pedals and turned the bars. I've used that and all was fine.
Even the most fumbly inspector should be able to get the bike back into the bag. Also, when you
arrive the bag folds up so you can carry it with you fo use on the return trip. Useful too if you
have to leave your bike outside on a rainy night.
Another easy, but I suspect expensive, way to deal with the bike is to have it packed by one of the
commercial packing places and have them ship it by UPS.
You could also just use a simpler variation of the box plan you already have. Get a nice sturdy bike
box from a bike shop (they'll almost certainly give it to you. Just remember to get it well in
advance. Don't go in the day before you're leaving to ask because they might not have one). Pack the
bike inside (or pay the bike shop to do it). Don't bother with the 1/8" plywood, put an extra layer
of cardboard on the sides if you're woried about it (get a second bike box and cut big sheets from
the sides. Don't put any loose stuff in the box, too easy for it to get lost if the box is opened.
This should get the bike there OK. If you have a place to leave the box until your return you're in
good shape. If not then you can just discard the box and plan to find one at a French bike shop for
the return trip. That adds enough worry to diminish your enjoyment a little though.
A bike is a great thing to have when you're overseas but it's an awkward piece of luggage at best.
Bob Taylor