My FD cable is completely frayed at the end. It spreads out and either pokes my leg or scratches the paint. Any tricks on getting it to behave? The cable itself is in good shape, so I don't want to replace it, and the end is too far gone to put a terminator on it.
My FD cable is completely frayed at the end. It spreads out and either pokes my leg or scratches the paint. Any tricks on getting it to behave?
Can you temporarily get it looking "pretty good" with judicious twisting of the ends with a pair of pliers, and hold it in that position? If so, you can apply some SuperGlue or the like and let it set for a minute. The cable should be reasonably clean/non-greasy for this to work. Just don't glue the pliers to the cable!
My FD cable is completely frayed at the end. It spreads out and either pokes my leg or scratches the paint. Any tricks on getting it to behave? The cable itself is in good shape, so I don't want to replace it, and the end is too far gone to put a terminator on it. Thanks
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
When you crimp the caps onto bare cable, the crushing of the cable destroys the set of the cable. When the end pops off, the cable is already frayed.
Now if you don't have any silver solder or do not want to do this, using small diameter heat shrink tubing works well instead of capping.
My FD cable is completely frayed at the end. It spreads out and
either > pokes my leg or scratches the paint. Any tricks on getting it to behave? > The cable itself is in good shape, so I don't want to replace it, and > the end is too far gone to put a terminator on it. > Thanks
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
When you crimp the caps onto bare cable, the crushing of the cable destroys the set of the cable. When the end pops off, the cable is already frayed.
Now if you don't have any silver solder or do not want to do this, using small diameter heat shrink tubing works well instead of capping.
I've never had problems with strayed ends. I I took it to a shop to get the crankset/BB replaced and they f'ed it up. Being careful and using the terminator cap has always been good enough for me.
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
Does silver solder work with stainless steel cables? I tried regular rosin core tin/lead solder and was unable to get it to work. -- Rick Onanian
both solders work - you just need to stay away from rosin flux. use a stainless steel flux like HCl/ZnCl solution. dirt cheap at your local hardware store.
flush thoroughly with baking soda solution after use to neutralize the acid.
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
Does silver solder work with stainless steel cables? I tried regular rosin core tin/lead solder and was unable to get it to work. -- Rick Onanian
both solders work - you just need to stay away from rosin flux. use a stainless steel flux like HCl/ZnCl solution. dirt cheap at your local hardware store.
flush thoroughly with baking soda solution after use to neutralize the acid.
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
Does silver solder work with stainless steel cables? I tried regular rosin core tin/lead solder and was unable to get it to work. -- Rick Onanian
both solders work - you just need to stay away from rosin flux. use a stainless steel flux like HCl/ZnCl solution. dirt cheap at your local hardware store.
flush thoroughly with baking soda solution after use to neutralize the acid.
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
Does silver solder work with stainless steel cables? I tried regular rosin core tin/lead solder and was unable to get it to work. -- Rick Onanian
No, not even the "silver bearing" solders and their zinc chloride fluxes are adequate for stainless.
I use a cadmium free, 60% AG, 30% Cu, 10%Sn. The flux is a paste and has flurorides which can be nasty. I use a MAPP torch as regular propane isn't enough.
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
Does silver solder work with stainless steel cables? I tried regular rosin core tin/lead solder and was unable to get it to work. -- Rick Onanian
No, not even the "silver bearing" solders and their zinc chloride fluxes are adequate for stainless.
I use a cadmium free, 60% AG, 30% Cu, 10%Sn. The flux is a paste and has flurorides which can be nasty. I use a MAPP torch as regular propane isn't enough.
that's hard core! it'll definitely work, but but in general, using a hot torch like mapp in this application is not a good idea - it can easily overheat & soften the stainless steel ruining its ability to bear any significant load. irrelevant for the end of a cable i know, but some people get carried away...
i use an electric soldering iron & "la.co n-3 all purpose flux - for soft soldering of stainless steels, chrome & copper"... works fine for me.
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
Does silver solder work with stainless steel cables? I tried regular rosin core tin/lead solder and was unable to get it to work. -- Rick Onanian
No, not even the "silver bearing" solders and their zinc chloride fluxes are adequate for stainless.
I use a cadmium free, 60% AG, 30% Cu, 10%Sn. The flux is a paste and has flurorides which can be nasty. I use a MAPP torch as regular propane isn't enough.
Dear Weisse,
While I admire the truly technical explanations from you and Jim Beam of how to properly solder the ends of stainless steel bicycle cables with increasingly dangerous fluxes and ever more powerful torches, I'm worried that Homer Simpson may top you both by explaining the advantages of welding cable ends with Springfield's handy nuclear reactor on his lunch break.
No, not even the "silver bearing" solders and their zinc chloride fluxes are adequate for stainless.
I use a cadmium free, 60% AG, 30% Cu, 10%Sn. The flux is a paste and has flurorides which can be nasty. I use a MAPP torch as regular propane isn't enough.
Acid flux and plumber's solder work just fine on stainless cables with a regular propane torch. Phil Brown
I strongly recommend practicing on some scrap cable if you have not done this before. On a stranded cable, the flame tends to overheat the wires on the near side, while the other side may still be too cold to produce good flow. You need a soft flame, slowly applied, and you have to have the experience to recognize the proper conditions when they are reached.
On Fri, 09 Jul 2004 17:07:01 -0400 Rick Onanian <[email hidden]>
Quoted message said:
Weisse Luft said:
Replace the cable. The best method to prevent this is to silver solder the cable ends into a solid mass, then put the caps on the ends.
Does silver solder work with stainless steel cables? I tried regular rosin core tin/lead solder and was unable to get it to work.
Silver solder will stick nicely to stainless, with the right flux, but it's way overkill. Regular tin/lead solder will also stick and at a much lower temperature, but again you need the right flux. The rosin isn't enough.
- ----------------------------------------------- Jim Adney [email hidden] Madison, WI 53711 USA -----------------------------------------------
(clip) scrap cable (clip) ^^^^^^^^^^^^ If you give 'em scraps, the strays will never leave you alone. ^^^^^^^^^^^ Your post here is clearly the top dog in the other thread. ^^^^^^^^^^^ I'm trying to be serious here, and you guys keep making PUN of me.
(clip) scrap cable (clip) ^^^^^^^^^^^^ If you give 'em scraps, the strays will never leave you alone. ^^^^^^^^^^^ Your post here is clearly the top dog in the other thread. ^^^^^^^^^^^ I'm trying to be serious here, and you guys keep making PUN of me.
My FD cable is completely frayed at the end. It spreads out and either pokes my leg or scratches the paint. Any tricks on getting it to behave?
Can you temporarily get it looking "pretty good" with judicious twisting of the ends with a pair of pliers, and hold it in that position? If so, you can
apply some SuperGlue or the like and let it set for a minute. The cable should be reasonably clean/non-greasy for this to work. Just don't glue the pliers to the cable!
Art
What I've found works pretty good is a drop of Quik JB Weld. Have to cut it off if you need to pull the cable through the housing at a later date, but it's easy to re-apply. Steve