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spoke gauge/spoke tension relation....

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Cycling Equipment
Published
5 January 2005
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23 January 2005
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  1. assuming the same hub and rim combination....how much higher would the
    spoke tension be if you changed from a 3X with 1.8/2.0mm spokes to
    1.5/2.0mm spokes?

    on an unrealted note, i recently built another wheels set for a road
    bike. the spokes when laced and tensioned, ended up to be about 2mm
    too short. if you can imagine the slot in the nipple, for the nipple
    driver, the spoke end is about 2mm below this point. i know that only
    a portion of the nipple is actually threaded. will this be a problem
    at some point?

    thanks in advance.

  2. Quoted message said:

    assuming the same hub and rim combination....how much higher would the
    spoke tension be if you changed from a 3X with 1.8/2.0mm spokes to
    1.5/2.0mm spokes?

    The tension should be the same assuming everything is the same except the
    spoke gauge.

    Quoted message said:

    on an unrealted note, i recently built another wheels set for a road
    bike. the spokes when laced and tensioned, ended up to be about 2mm
    too short. if you can imagine the slot in the nipple, for the nipple
    driver, the spoke end is about 2mm below this point. i know that only
    a portion of the nipple is actually threaded. will this be a problem
    at some point?

    Ideally, the spoke should come to the top of the slot so that you could not
    place a screwdriver in the slot. Second best is if the spoke reaches the
    bottom of the slot. What you've got is not ideal, but shouldn't be a
    problem. I assume you can't see any exposed threads below the nipple.

    Art Harris

  3. On 5 Jan 2005 14:51:00 -0800, [email hidden]

    Quoted message said:

    assuming the same hub and rim combination....how much higher would the
    spoke tension be if you changed from a 3X with 1.8/2.0mm spokes to
    1.5/2.0mm spokes?

    on an unrealted note, i recently built another wheels set for a road
    bike. the spokes when laced and tensioned, ended up to be about 2mm
    too short. if you can imagine the slot in the nipple, for the nipple
    driver, the spoke end is about 2mm below this point. i know that only
    a portion of the nipple is actually threaded. will this be a problem
    at some point?

    thanks in advance.

    Dear TC,

    Maybe I'm missing something, but wouldn't the right spoke
    tension (whatever it is) remain the same as long as you had
    the same number of spokes in the same cross-three pattern?

    That is, the hub and the rim don't care how thick a spoke's
    ankles are--they just notice how hard it pulls. To them, a
    hundred pounds of tension is a hundred pounds of tension,
    whether it's exerted through a motorcycle spoke, a butted 14
    gauge DT spoke, or a kevlar string.

    The reason for butted spokes is that, given the same
    tension, a butted spoke is still strong enough, but more
    elastic than a straight spoke. Its thinner mid-section
    stretches farther and can therefore contract more as it
    passes under the hub, so it doesn't lose all tension as soon
    as a straight spoke (a bad thing that involves banging and
    rattling). The thick butted ends are intended to leave more
    metal at the ends, where fatigue breaks spokes.

    As for spokes being 2mm short, that's just cosmetic. The
    load is carried by the first few threads where the spoke
    enters the nipple, not the whole length of the engagement.

    Think of the nipple as a nut and the spoke as a bolt, and
    you'll see that the threaded portion of the nipple is much
    longer than it needs to be just to hold things together. The
    threaded part of the nipple is longer than it needs to
    be--the extra length is not for greater strength, but for
    easier initial assembly and then for adjusting tension,
    which will stretch the spokes slightly.

    Carl Fogel

  4. nope...no exposed threads below the nipple. thanks to you both. i
    just want to be sure.
    as for the spoke tension changes....got it. tensions is tension.

  5. In article <[email hidden]>,
    [email hidden] says...

    Quoted message said:

    assuming the same hub and rim combination....how much higher would the
    spoke tension be if you changed from a 3X with 1.8/2.0mm spokes to
    1.5/2.0mm spokes?

    Should be the same. The rim is what determines how high a tension you
    can get. The strongest wheel is the one with the highest spoke tension.
    So you always want to get the tension as high as the rim will allow.

    -------------
    Alex

  6. The tension of the spoke needs to be the same, regardless of the gauge. A wheel is a pretensioned structure who's strength depends on the initial stress state. Because a butted spoke must be elastically deformed to a greater extent to achieve the same tension, the wheel constructed with butted spokes will have greater durability because rim deformations will result in less spoke tension loss. Racing engines utilize the same technique when bolt towers are used on the head bolts since increasing the length of a fastener is analogous to decreasing the diameter with respect to elasticity.

    You need at least 6 turns of engagement on the nipple IF it is brass. Aluminum nipples NEED to be at the bottom of the slot MINIMUM, otherwise the nipples will fail.


  7. Quoted message said:


    You need at least 6 turns of engagement on the nipple IF it is brass.

    Quoted message said:

    Aluminum nipples NEED to be at the bottom of the trash can.

    6!

    dancedancedance. i'll go with it.

    on first threads carrying loads-this would seem to be a faith based
    concept not a manufacturing reality.

    ahaso! on tension, on donner, on galileo-the spokes will twang at a
    different pitch, will different twangs produce a different tensions
    using the tensionometers?

  8. Quoted message said:

    assuming the same hub and rim combination....how much higher would the
    spoke tension be if you changed from a 3X with 1.8/2.0mm spokes to
    1.5/2.0mm spokes?

    As was said, tension is tension. Most tensiometers use a measurement of
    spoke deflection (bending) when held at two points and pressure is put on a
    third between them to represent tension. Since different gauges of spokes
    deflect differently under the same tension, the tensiometer readings are
    'calibrated' to compensate for this. The numerical reading off the
    tensiometer would be less for the 1.5 mm spoke than the 1.8 mm spoke given
    the same tension.

    Mike

  9. Michael Dart said:
    Quoted message said:

    assuming the same hub and rim combination....how much higher would
    the spoke tension be if you changed from a 3X with 1.8/2.0mm spokes
    to 1.5/2.0mm spokes?

    Quoted message said:

    As was said, tension is tension. Most tensiometers use a
    measurement of spoke deflection (bending) when held at two points
    and pressure is put on a third between them to represent tension.
    Since different gauges of spokes deflect differently under the same
    tension, the tensiometer readings are 'calibrated' to compensate for
    this. The numerical reading off the tensiometer would be less for
    the 1.5 mm spoke than the 1.8 mm spoke given the same tension.

    That's the case with currently available tensiometers but the one I
    use does not measure across the spoke but rather on one side so
    thickness doesn't enter into it and deflections over a four inch span
    are nearly identical for 1.6 to 2.0mm diameter spokes. Although the
    instrument is shown in "the Bicycle Wheel", manufacturers of these
    instruments do not recognize the advantage of unilateral measurement
    and require the user to use a lookup table for spoke thicknesses.

    Jobst Brandt
    [email hidden]

  10. datakoll-<< the spokes will twang at a
    different pitch, will different twangs produce a different tensions
    using the tensionometers? >><BR><BR>

    Yes why tone doesn't tell you tension, just if the spokes are close in tension
    to each other...I think ...that's what you asked..

    Peter Chisholm
    Vecchio's Bicicletteria
    1833 Pearl St.
    Boulder, CO, 80302
    (303)440-3535
    http://www.vecchios.com
    "Ruote convenzionali costruite eccezionalmente bene"

  11. On 22 Jan 2005 15:06:17 GMT, [email hidden] (Qui si parla

    Campagnolo ) said:

    datakoll-<< the spokes will twang at a
    different pitch, will different twangs produce a different tensions
    using the tensionometers? >><BR><BR>

    Yes why tone doesn't tell you tension, just if the spokes are close in tension
    to each other...I think ...that's what you asked..

    Peter Chisholm
    Vecchio's Bicicletteria
    1833 Pearl St.
    Boulder, CO, 80302
    (303)440-3535
    http://www.vecchios.com
    "Ruote convenzionali costruite eccezionalmente bene"

    Dear Peter,

    True. If the spokes are the same thickness and same length
    and same tension, then they make the same note if plucked
    because they vibrate at the same frequency.

    What tension that note means varies.

    If one spoke is thicker than the other, then it vibrates at
    a lower frequency, just as a thicker and heavier violin
    string vibrates at a lower pitch than a thinner string.
    That's why the low-pitched G string is much thicker than the
    high E string, even though they are the same length and are
    at roughly the same tension.

    (At the same length and tension, a thicker 2.0 mm spoke has
    a lower note than a 1.8 mm spoke.)

    If one spoke is shorter than the other, then it vibrates at
    a higher frequency, just as a violin string makes a higher
    sound when shortened by fingering--neither the thickness nor
    the tension changes.

    (At the same thickness and tension, a longer 280 mm spoke
    makes a higher note than a 296 mm spoke. A spoke is
    effectively fingered by any crossing of another spoke.)

    And if one spoke is not as taut as another, then it vibrates
    at a lower frequency, just as a violin string is tuned by
    changing the string's tension by turning the tuning peg to
    raise or lower the pitch.

    (When tightened, the same spoke rises in pitch.)

    If you want to tune your spokes to the standard 440 Hz A
    above middle C, you can either hire an oboe player like an
    orchestra or else just pick up the phone and listen to the
    dial tone.

    Carl Fogel

  12. Quoted message said:

    If you want to tune your spokes to the standard 440 Hz A
    above middle C, you can either hire an oboe player like an
    orchestra or else just pick up the phone and listen to the
    dial tone.

    Unfortunately, the dial tone also has a 350hz tone mixed in.

    440/350 ~= 1.25714
    2^(1/12) ~= 1.05946
    1.05946^4 ~= 1.25992

    So the dial tone is an out of tune major 3rd with an out of tune F and
    an A.

  13. Jim Smith said:
    Quoted message said:

    If you want to tune your spokes to the standard 440 Hz A
    above middle C, you can either hire an oboe player like an
    orchestra or else just pick up the phone and listen to the
    dial tone.

    Unfortunately, the dial tone also has a 350hz tone mixed in.

    440/350 ~= 1.25714
    2^(1/12) ~= 1.05946
    1.05946^4 ~= 1.25992

    So the dial tone is an out of tune major 3rd with an out of tune F and
    an A.

    Dear Jim,

    True:

    http://hypertextbook.com/physics/waves/beats/

    Nice picture of an oscilliscope listening to a dial tone.

    Carl Fogel

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