still just me said:Quoted message said:I assume that's the reason that brake levers now have their own return
springs, plus the little clips that keep the cable heads in place.
Lightly pushing the cable back from the lever end means less spring
tension is required at the caliper end. Then, during brake
application, the cable's under less tension, so there's less friction
in the bends. The benefit is larger than one might think.
That may be true, but it has little to do with cable stretch.
Right. And I didn't say it did. It's just a related topic, a
progression of the conversation.
Quoted message said:We used
to string brakes all the time, day after day. Ferrules always fit and
housing ends were always ground flat. Hook them up tight, give a few
hard pulls on the levers, and guess what? Cable slack. It wasn't the
housing, or the fittings, or friction - it was cable stretch.
After the initial pulls, the problem seems to abate to undetectable
levels.
I think that's not cable stretch either... at least, not most of it.
Here's what I think is happening:
You're snaking a cable through a housing that curves in three
dimensions. And many housings are lined with relatively soft
plastic. When you did your original setup, the cable and housing were
not in their final equilibrium position.
When you gave the hard pull on the levers, you were imparting much
more tension than you'd done during the setup. The cables shifted
slightly inside the housing, finding the shortest path from lever to
brake. They may have also squashed the plastic liner a bit. And the
housings probably also shifted position on curves. And despite what
you think, I'd bet the ferrules seated a bit more under the large
force. All this adds up to extra slack that has to be adjusted out.
My bet is that if you precisely measured a new cable length, did the
install as you described (including the hard squeeze and re-adjust)
then stripped out the cable out and precisely re-measured, you'd find
the cable length to be exactly the same.
(And even if there were any change in length, it would be very slight,
and perhaps due to some similar "settling" of the individual strands,
not actual linear stretching of the metal.)
This might be a good project for Fogel Labs, should he choose to
accept it.
- Frank Krygowski