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Shimano brake cable recall

Started by Mike Jacoubowsky/Chain Reaction Bicycles · · Last activity · 23 posts · 910 views

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Road Cycling
Published
26 January 2005
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26 January 2005
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Mike Jacoubowsky/Chain Reaction Bicycles
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  1. Shimano announces recall of road bike brake cables that could fail (a very
    dangerous situation)-

    We received a semi-cryptic recall notice from Shimano regarding brake cables
    the other day, and have put together a page that hopefully explains it
    (along with photos so you can identify good & bad). It may be found at

    www.ChainReaction.com/recallshimanocable.htm

    Please note that this recall is essentially only for aftermarket cables, and
    doesn't affect any cables sold prior to April of 2003. This means that
    cables that were part of a component group, or found on a new bike,
    shouldn't be defective. However, the same rules for determining whether
    defective or not apply, so if you want to be safe, you can look at the
    photos I've posted and make sure you're OK.

    Also, if anybody finds anything on my page that's at odds with something
    they've heard, please let me know so I can look into it. My info is based on
    the recall notice mailed out, along with two conversations with Shimano
    customer service people on 1/25/05.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    IMBA, BikesBelong, NBDA member

  2. Should have mentioned that the recall affects road bike cables only, not
    mountain bikes.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    IMBA, BikesBelong, NBDA member

  3. "Mike Jacoubowsky/Chain Reaction Bicycles" <[email hidden]> wrote
    in message news:[email hidden]...

    Quoted message said:

    Should have mentioned that the recall affects road bike cables only, not
    mountain bikes.

    Here is a pdf with serial numbers and stuff:

    http://plaza.ufl.edu/phillee/Consumer%20Recall%20Notice%20Final%20Jan%202005.pdf

    Back when I had a kid's bike (not that long ago actually), I pulled my brake
    lever hard and inadvertently pulled off one of the heads off a cable and was
    a bit upset to find that my brakes no longer worked. We should have sued 😉

    --
    Phil, Squid-in-Training

  4. Quoted message said:

    Here is a pdf with serial numbers and stuff:

    http://plaza.ufl.edu/phillee/Consumer%20Recall%20Notice%20Final%20Jan%202005.pdf

    Unfortunately, that info is only good for recognizing the cables in their
    original point-of-purchase packaging, and no good once they're on the bike.
    Shimano faxed me a sheet showing tiny pictures of the markings on the heads,
    which was why I decided to take photos myself and put them up.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    IMBA, BikesBelong, NBDA member

  5. Mike Jacoubowsky/Chain Reaction Bicycles said:

    Shimano announces recall of road bike brake cables that could fail (a very
    dangerous situation)-

    We received a semi-cryptic recall notice from Shimano regarding brake cables
    the other day, and have put together a page that hopefully explains it
    (along with photos so you can identify good & bad). It may be found at

    www.ChainReaction.com/recallshimanocable.htm

    Please note that this recall is essentially only for aftermarket cables, and
    doesn't affect any cables sold prior to April of 2003. This means that
    cables that were part of a component group, or found on a new bike,
    shouldn't be defective. However, the same rules for determining whether
    defective or not apply, so if you want to be safe, you can look at the
    photos I've posted and make sure you're OK.

    Also, if anybody finds anything on my page that's at odds with something
    they've heard, please let me know so I can look into it. My info is based on
    the recall notice mailed out, along with two conversations with Shimano
    customer service people on 1/25/05.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    IMBA, BikesBelong, NBDA member

    Mike, many thanks for the clear and concise explanation of the Shimano
    brake cable recall. This is a real service and you deserve credit for
    making this available. I was wondering, when was it exactly that I
    replaced those cables? Probably in 2003 before the Sierra to the Sea,
    but I can't remember for sure. Maybe it was in 2004. Now I have
    something to look for.

    Dave

  6. One of our members (Alto Velo) found the recall notice that Shimano put out
    for the United Kingdom. It is much more clear and informative than the
    message provided in this country. It is
    http://www.shimano-eu.com/cycling/recall/Recall_UnitedKingdom.pdf

    --

    __o
    Keep on Ridin' `\ <
    (*)/(*)
    ***********************************************
    * Al Williams [email hidden] *
    * San Jose CA Chief Cyclist, DNRC *
    ***********************************************

  7. Quoted message said:

    One of our members (Alto Velo) found the recall notice that Shimano put
    out for the United Kingdom. It is much more clear and informative than
    the message provided in this country. It is
    http://www.shimano-eu.com/cycling/recall/Recall_UnitedKingdom.pdf

    Yes, that's what Shimano *faxed* to me. They said they didn't have anything
    they could email (which seems silly, given that your link is to a .pdf that
    certainly could have been!). And, interestingly, they included instructions
    on releasing the brake cable from the cable guides, so you can inspect the
    cable head... which was exactly what I was going to work on doing tomorrow
    for our website. Guess I don't need to now!

    --Mike-- Chain Reaction Bicycles
    www.ChainReactionBicycles.com

  8. On Wed, 26 Jan 2005 00:25:32 GMT, "Mike Jacoubowsky/Chain Reaction

    Bicycles said:

    Shimano announces recall of road bike brake cables that could fail (a very
    dangerous situation)-

    We received a semi-cryptic recall notice from Shimano regarding brake cables
    the other day, and have put together a page that hopefully explains it
    (along with photos so you can identify good & bad). It may be found at

    www.ChainReaction.com/recallshimanocable.htm

    Thanks for the note, Mike. BTW, on an unrelated note, I recently
    picked up a Trek road bike and noticed after I got it home that the
    handlebar tape was not applied evenly, and there was a 1/4" gap at the
    bend where you can see the metal bar.

    Should I take that back and have it re-wrapped, and should there be no
    charge? I thought since this was an obvious flaw and nothing that I
    could cause by riding it, it would be ok to take it back in a week for
    the first tune up of any cables that stretch and it would be fixed
    free, but thought I'd ask in case I should do it sooner. Sorry for the
    possibly naive question, first road bike I've bought in a while.

    jj

  9. Mike, thanks for the heads up. I wonder if there is something truly
    defective about these cables, or if they just didn't go through the
    normal inspection process.

    The uk link says that Shimano is not aware of any actual failures of
    the cables, but is voluntarily recalling them.

    Art Harris

  10. jj said:

    Thanks for the note, Mike. BTW, on an unrelated note, I recently
    picked up a Trek road bike and noticed after I got it home that the
    handlebar tape was not applied evenly, and there was a 1/4" gap at the
    bend where you can see the metal bar.

    Should I take that back and have it re-wrapped, and should there be no
    charge? I thought since this was an obvious flaw and nothing that I
    could cause by riding it, it would be ok to take it back in a week for
    the first tune up of any cables that stretch and it would be fixed
    free, but thought I'd ask in case I should do it sooner. Sorry for the
    possibly naive question, first road bike I've bought in a while.

    I'd take it back, and ask to let me watch and learn how to wrap (or re-wrap)
    a bar. They should appreciate your zeal for the sport and interest in
    becoming "self sufficient" down the road.

    (If the bike's working well otherwise, they can probably do the entire
    "tune-up" then, too.)

    Riding mountain bikes for years BEFORE buying a road bike worked out great
    for me, as maintaining the latter is a piece of cake compared to the former.
    (But I too would want help with bar tape! Haven't done it yet.)

    Bill "no headsets, hubs or fork tear-downs; everything else I think I can
    tackle" S.

  11. Bill Sornson said:
    jj said:

    Thanks for the note, Mike. BTW, on an unrelated note, I recently
    picked up a Trek road bike and noticed after I got it home that the
    handlebar tape was not applied evenly, and there was a 1/4" gap at the
    bend where you can see the metal bar.

    Should I take that back and have it re-wrapped, and should there be no
    charge? I thought since this was an obvious flaw and nothing that I
    could cause by riding it, it would be ok to take it back in a week for
    the first tune up of any cables that stretch and it would be fixed
    free, but thought I'd ask in case I should do it sooner. Sorry for the
    possibly naive question, first road bike I've bought in a while.

    I'd take it back, and ask to let me watch and learn how to wrap (or re-wrap)
    a bar. They should appreciate your zeal for the sport and interest in
    becoming "self sufficient" down the road.

    (If the bike's working well otherwise, they can probably do the entire
    "tune-up" then, too.)

    Riding mountain bikes for years BEFORE buying a road bike worked out great
    for me, as maintaining the latter is a piece of cake compared to the former.
    (But I too would want help with bar tape! Haven't done it yet.)

    Bill "no headsets, hubs or fork tear-downs; everything else I think I can
    tackle" S.

    Thanks, Bill. I'll do that.

    jj

  12. Mike Jacoubowsky/Chain Reaction Bicycles said:

    Should have mentioned that the recall affects road bike cables only, not
    mountain bikes.

    --Mike Jacoubowsky
    Chain Reaction Bicycles
    www.ChainReaction.com
    IMBA, BikesBelong, NBDA member


    I saw the recall notice in ProCycling (British) magazine. It said the
    cables were only sold in the European market as replacements. Did they
    backpedal on that?

    --
    My bike blog:
    http://diabloscott.blogspot.com/

  13. In article <[email hidden]>,

    Mike Jacoubowsky said:
    someone said:

    http://www.shimano-eu.com/cycling/recall/Recall_UnitedKingdom.pdf

    Yes, that's what Shimano *faxed* to me. They said they didn't have anything
    they could email (which seems silly, given that your link is to a .pdf that
    certainly could have been!). And, interestingly, they included instructions
    on releasing the brake cable from the cable guides, so you can inspect the
    cable head... which was exactly what I was going to work on doing tomorrow
    for our website. Guess I don't need to now!

    Perhaps you can put on your web page a link to the above shimano-eu.com
    PDF file, in addition to your enlarged pictures and explanations?

    --
    ------------------------------------------------------------------------
    Timothy J. Lee
    Unsolicited bulk or commercial email is not welcome.
    No warranty of any kind is provided with this message.

  14. Timothy J. Lee said:

    Perhaps you can put on your web page a link to the above shimano-eu.com
    PDF file, in addition to your enlarged pictures and explanations?

    http://www.shimano-eu.com/cycling/recall/Recall_UnitedKingdom.pdf

    Greets, Derk

  15. Deleted

  16. Quoted message said:

    I saw the recall notice in ProCycling (British) magazine. It said the
    cables were only sold in the European market as replacements. Did they
    backpedal on that?

    Probably poor wording. Shimano says that none of the bad cables were used on
    bikes or in groups or components; the only defective ones were aftermarket
    replacement cables. So the only defective cables sold in the european market
    were replacements. Same thing could have been said about any market.

    --Mike-- Chain Reaction Bicycles
    www.ChainReactionBicycles.com

  17. Quoted message said:

    Thanks for the note, Mike. BTW, on an unrelated note, I recently
    picked up a Trek road bike and noticed after I got it home that the
    handlebar tape was not applied evenly, and there was a 1/4" gap at the
    bend where you can see the metal bar.

    Sometimes the bar tape isn't wrapped tightly enough (or the tape stretches a
    bit too much) and can slip a bit, opening up gaps like you're seeing. It
    shouldn't take much to fix it (the tape needs to be unwrapped to that point
    and then rewrapped). We spot this happening on 30 day checks and usually
    take care of it before the customer has even noticed. I can't imagine anyone
    charging for that on a relatively-new bike. Just mention it to them when you
    bring it back in for the check-up.

    --Mike-- Chain Reaction Bicycles
    www.ChainReactionBicycles.com

  18. In article <[email hidden]>,

    Bill Sornson said:

    I'd take it back, and ask to let me watch and learn how to wrap (or re-wrap)
    a bar. They should appreciate your zeal for the sport and interest in
    becoming "self sufficient" down the road.

    Some kinds of tape are to fragile to re-wrap. You need to replace the tape.

  19. Bill Sornson said:

    (But I too would want help with bar tape! Haven't done it yet.)

    cut two 4" pieces from the main pieces, wrap them around the brake lever
    and towards and/or under the hoods (gently fold them back if you can).
    Start wrapping from the end plug, do a figure eight around the brake
    lever, and secure with included tape or plastic electrical tape up by the
    stem. It ain't hard. If your cork tape has adhesive, you can leave the
    backing on and try a "dry run" first to get the spacing right.

    What's hard are those cool patterns a buddy of mine used to do with
    contrasting colors of cloth tape on the same bar. Anyone ever do that?

  20. maxo said:

    What's hard are those cool patterns a buddy of mine used to do with
    contrasting colors of cloth tape on the same bar. Anyone ever do that?

    This describes the diamond shaped basket weave technique.
    http://www.rivendellbicycles.com/html/rr_handlebar.html

    --
    My bike blog:
    http://diabloscott.blogspot.com/

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