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Rim tolerance (runout) Question

Started by Rob Weinstock · · Last activity · 11 posts · 770 views

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Cycling Equipment
Published
18 April 2004
Last activity
23 April 2004
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Rob Weinstock
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  1. How flat should a new rim be?

    I recently received a set of NOS rims in the mail. The box
    had obvious shipping damage. When I hold the two rims
    together, brake surface to brake surface, it's clear that
    one or both has some damage. However, it is slight, only
    about 3mm of daylight appear between the rim edges, which I
    can close with an easy squeeze of my fingers. Running my
    fingers around the rim reveals no flats, creases, or other
    damage that would make me automatically toss the rim.

    So, is 3mm flat enough to result in a wheel that will have
    "even enough" spoke tension? These are 36-hole Mavics, BTW.

    Thanks and regards,

    Rob

  2. Quoted post said:

    Originally posted by Rob Weinstock
    How flat should a new rim be?

    I recently received a set of NOS rims in the mail. The box
    had obvious shipping damage. When I hold the two rims
    together, brake surface to brake surface, it's clear that
    one or both has some damage. However, it is slight, only
    about 3mm of daylight appear between the rim edges, which I
    can close with an easy squeeze of my fingers. Running my
    fingers around the rim reveals no flats, creases, or other
    damage that would make me automatically toss the rim.

    So, is 3mm flat enough to result in a wheel that will have
    "even enough" spoke tension? These are 36-hole Mavics, BTW.

    Thanks and regards,

    Rob

    You can likely bend the rim(s) back flat.
    If they are some of the more compliant Mavics it can be done by "hand" .
    It is difficult to know what the spoke tension story will be until after you build them up.
    I have built Sun rimmed wheels where the rims started flat to less than 0.05mm and round to the same tolerance, but the rim wouldn't stay true to within 0.5 mm when completed and tension balanced.
    If you are in a situation of not easily returning them for a replacement, what other alternatives were you considering?
    The methods described in Jobst Brandt's book "the Bicycle Wheel" will work. Just take your time and use an accurate "flat" for a standard.

  3. Rob Weinstock said:

    How flat should a new rim be?

    Quoted message said:

    I recently received a set of NOS rims in the mail. The box
    had obvious shipping damage. When I hold the two rims
    together, brake surface to brake surface, it's clear that
    one or both has some damage. However, it is slight, only
    about 3mm of daylight appear between the rim edges, which
    I can close with an easy squeeze of my fingers. Running my
    fingers around the rim reveals no flats, creases, or other
    damage that would make me automatically toss the rim.

    By that description, you should have no trouble building
    good wheels with these rims. Don't bother doing anything
    to them other than putting a dab of oil on the inside of
    each eyelet (there where the spoke nipple will bear) and
    build wheels.

    Jobst Brandt [email hidden]

  4. Quoted message said:

    You can likely bend the rim(s) back flat. If they are some
    of the more compliant Mavics it can be done by "hand" . It
    is difficult to know what the spoke tension story will be
    until after you build them up. I have built Sun rimmed
    wheels where the rims started flat to less than 0.05mm and
    round to the same tolerance, but the rim wouldn't stay
    true to within 0.5 mm when completed and tension balanced.
    If you are in a situation of not easily returning them for
    a replacement, what other alternatives were you
    considering? The methods described in Jobst Brandt's book
    "the Bicycle Wheel" will work. Just take your time and use
    an accurate "flat" for a standard.

    Thanks for the response -- finding an accurate flat will be
    interesting. I have a granite inspection stone, but it's
    only 18" x 12". Garage floors are notorious not flat.

    These are vintage NOS rims, Mavic Record du Monde. Very
    pretty. My choices are to use as-is; try my luck with an
    insurance claim; chuck and try to find another; attempt to
    fix, then use.

    I'm wondering how flat/round rims are from the factory?
    I mean, are there standardized specs that are
    maintained, etc.?

    Thanks and regards,

    Rob

  5. Quoted message said:

    By that description, you should have no trouble building
    good wheels with these rims. Don't bother doing anything
    to them other than putting a dab of oil on the inside of
    each eyelet (there where the spoke nipple will bear) and
    build wheels.

    Thanks, that's reassuring.

    Regards,

    Rob

  6. Quoted post said:

    Originally posted by Rob Weinstock
    > By that description, you should have no trouble building

    Quoted message said:

    good wheels with these rims. Don't bother doing anything
    to them other than putting a dab of oil on the inside of
    each eyelet (there where the spoke nipple will bear) and
    build wheels.



    Thanks, that's reassuring.

    Regards,

    Rob

    Ritchey says "* High Tolerance Machined (+0.03mm)" for many of their rims. I have seen similar results in Mavic rims and Velocity rims although I have never see what they specify.

  7. Quoted message said:
    Quoted message said:

    You can likely bend the rim(s) back flat.


    -snip-

    Rob Weinstock wrote: finding an accurate flat will be

    Quoted message said:

    interesting. I have a granite inspection stone, but it's
    only 18" x 12". Garage floors are notorious not flat.


    -snip-

    Quoted message said:

    I'm wondering how flat/round rims are from the factory?
    I mean, are there standardized specs that are
    maintained, etc.?

    Lay it on a true wheel. Press it flat before you build it
    New Rims arrive within a millimeter

    --
    Andrew Muzi www.yellowjersey.org Open every day since 1
    April, 1971

  8. Andrew Muzi said:
    Quoted message said:
    Quoted message said:

    You can likely bend the rim(s) back flat.

    Quoted message said:
    Quoted message said:

    Finding an accurate flat will be interesting. I have a
    granite inspection stone, but it's only 18" x 12". Garage
    floors are notorious not flat.

    Quoted message said:
    Quoted message said:

    I'm wondering how flat/round rims are from the factory?
    I mean, are there standardized specs that are
    maintained, etc.?

    Quoted message said:

    Lay it on a true wheel. Press it flat before you build it
    New Rims arrive within a millimeter

    Pressing a rim against a flat surface will not remove wows
    that are within the elastic limit of the rim. That means,
    greater than +-10mm. As I said, if the rim is a smooth
    saddle then forget the wow and build the wheel. That sort of
    misalignment is trivial to flatten and will not affect
    performance. Kinks are another matter but I don't see that a
    new rim will have kinks, they being impossible to create in
    manufacture other than from a badly cut butt joint.

    Jobst Brandt [email hidden]

  9. daveornee <[email hidden]> wrote;

    Quoted message said:

    Ritchey says "* High Tolerance Machined (+0.03mm)" for
    many of their rims. I have seen similar results in Mavic
    rims and Velocity rims although I have never see what they
    specify.

    That's a misleading claim, because they do not specify which
    dimensions are toleranced to that standard. Since they say
    "machined", I assume the .03mm tolerance is on the width
    between brake tracks. That's just over one thousandth of an
    inch-- serious precision but not impossible in a mass-
    production setting.

    It would be easy enough to hold width and perhaps brake
    track parallelism to such a tolerance. I highly doubt any
    rim manufacturer uses a similarly tight tolerance for
    flatness, roundness, diameter, variation in wall thickness,
    drilling location, or even squareness at the joint.

    Keep in mind that a rim that starts out with a sub-.001"
    variation in width is likely to meet this spec even when
    worn out and failed structurally. It does not imply that the
    rim will be easy to build into a true and durable wheel.

    Chalo Colina

  10. Rob Weinstock:

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Finding an accurate flat will be interesting.

    Andrew Muzi said:
    Quoted message said:

    Lay it on a true wheel. Press it flat before you build it
    New Rims arrive within a millimeter

    Quoted message said:

    Pressing a rim against a flat surface will not remove wows
    that are within the elastic limit of the rim. That means,
    greater than +-10mm.

    I think Muzi meant to use a true wheel as an indicator, not
    as a surface against which to straighten the rim.

    Quoted message said:

    ...I don't see that a new rim will have kinks, they being
    impossible to create in manufacture other than from a
    badly cut butt joint.

    The OP said this, way back at the beginning of the thread:

    Quoted message said:

    I recently received a set of NOS rims in the mail. The
    box had obvious shipping damage.

    I could imagine shipping damage causing kinks...

    I concur with Jobst in that if no kinks are present, 3 mm
    runout seems trivial to correct using spoke tension.

    --
    Dave dvt at psu dot edu

  11. Quoted message said:
    Quoted message said:
    Quoted message said:

    >You can likely bend the rim(s) back flat.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Finding an accurate flat will be interesting. I have a
    granite inspection stone, but it's only 18" x 12". Garage
    floors are notorious not flat. I'm wondering how
    flat/round rims are from the factory? I mean, are there
    standardized specs that are maintained, etc.?

    Quoted message said:
    Andrew Muzi said:

    Lay it on a true wheel. Press it flat before you build it
    New Rims arrive within a millimeter


    Quoted message said:

    Pressing a rim against a flat surface will not remove wows
    that are within the elastic limit of the rim. That means,
    greater than +-10mm. As I said, if the rim is a smooth
    saddle then forget the wow and build the wheel. That sort
    of misalignment is trivial to flatten and will not affect
    performance. Kinks are another matter but I don't see that
    a new rim will have kinks, they being impossible to create
    in manufacture other than from a badly cut butt joint.

    Jobst Brandt [email hidden]


    Ahh, the vagaries of English. I was overly terse it seems.

    How to check if a rim is flat? Against another wheel is a
    good quick way to see that.

    I did not intend to imply that one should press a rim
    _against a wheel_ to remove a bend. That's not possible. If
    you inferrred that, it wasn't my intent at all. Across ones
    knee is quicker.

    Commonly when dealing with XMart bikes whose wheels will not
    spin in the bike despite an attempt at truing, we press a
    knee against the rim, bring up some tension and achieve a
    functional wheel in a few minutes. That when even a couple
    of dollars cannot be charged.

    --
    Andrew Muzi www.yellowjersey.org Open every day since 1
    April, 1971

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