On Tue, 20 Apr 2004 08:52:17 -0400, David Kerber
ns_dkerber@ns_ids.net said:I'm looking for plans (or a pre-made one) for a platform which I can
easily attach to and remove from my rear rack, which would be big enough
to hold a large gym bag (approx 27" long, 12" wide) without it hanging
way off the end and sides as it does on the factory rack.
I made a nice detachable "box" that's worked out really well - maybe
it'll work for you too :-) It takes my laptop to work, or sports
gear, or with the lid off, it can take a small load of groceries etc.
I got a sturdy plastic box, about 50cm (19"😉 wide and long and 20 cm
(8"😉 deep. The corners are rounded, making it seem reasonably
aerodynamic :-) The lid removes completely and overlaps the sides so
it's waterproof. I bought some aluminium angle, drilled and screwed
it to attach both inside and outside the box, so the base of the box
is "sandwiched" into a rigid supporting frame.
The side rails of the bike rack slide between the aluminium walls
protruding from the bottom of the box, providing excellent sideways
stability. Additional aluminium "hooks" on the bottom of the box
slide under the cross-bars and side-rails of the rack, stopping the
box from coming off vertically. I attached some shock cord (like a
bungy but better - see a boating shop) to the under-side of the box
that you stretch over the front of the rack, to stop the box sliding
off backwards. To secure the shock cord onto the box, I bought
special "u bolts" with attachment for gripping cord/cable.
So, attaching or detaching the box only takes a few seconds - just
position it on the rack, slide it forward so the "hooks" engage
underneath the rack, and stretch the shock cord in place.
When it's mounted, the box is about as wide as my hips, and extends
back off the edge of the rack a little, but not beyond the rear wheel.
The top of the box is below my saddle, leaving room for a saddle bag
with blinkies on. But this general design would work for larger boxes
too.
I stuck some velcro on the bottom of the box to position a block of
foam on the left and right sides. My laptop sits on these, absorbing
road shocks. It's still working after several months of commuting! I
also attached a shock cord strap that loops over the top of the box to
hold down the lid (or the contents if too big for the lid). Stick on
a couple of reflectors and it's done!
The only tools required were a drill, saw, screwdrivers etc.