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Re: Cannondale Mtn Bike Recall

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16 June 2007
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  1. [ This is a repost of the following article: ]
    [ From: Steve Gravrock <[email hidden]> ]
    [ Subject: Re: Cannondale Mtn Bike Recall ]
    [ Newsgroups: rec.bicycles.misc ]
    [ Message-ID: <[email hidden]> ]

    Fritz said:
    Kristian M Zoerhoff said:

    <http://www.cpsc.gov/cpscpub/prerel/prhtml07/07211.html>

    "Cannondale Announces Recall of Mountain Bicycles;
    Lefty Forks Can Break Unexpectedly"

    Of course that stupid design would be dangerous.

    That was my reaction the first time I saw a Lefty, but now I'm not so
    sure. It looks wrong becuase it's asymmetrical, but that's actually not
    uncommon. Most modern forks have a spring in one leg and dampening
    controls in the other. That includes basically all air forks. The Lefty
    just combines both into a single leg. Supporting the hub on one end
    also seems questionable at first, but it's common on wheelchairs.

    The CPSC announcement doesn't say exactly what went wrong, but I'd
    guess that either the lower part of the fork leg separated from the
    upper, or the fork leg separated from the steerer.

    Does anyone know why Cannondale moved away from their old design that
    put the suspension above the crown of what was otherwise a rigid fork?
    That seemed pretty sensible to me, especially back in the days when
    suspension fork flex due to uneven compression was a major problem.

    Jobst Brandt

  2. In article <[email hidden]>,

    Quoted message said:

    [ This is a repost of the following article:
    ] [ From: Steve Gravrock <[email hidden]>
    ] [ Subject: Re: Cannondale Mtn Bike Recall
    ] [ Newsgroups: rec.bicycles.misc
    ] [ Message-ID:
    <[email hidden]> ]

    Fritz said:
    Kristian M Zoerhoff said:

    <http://www.cpsc.gov/cpscpub/prerel/prhtml07/07211.html>

    "Cannondale Announces Recall of Mountain Bicycles; Lefty Forks Can
    Break Unexpectedly"

    Of course that stupid design would be dangerous.

    That was my reaction the first time I saw a Lefty, but now I'm not so
    sure. It looks wrong becuase it's asymmetrical, but that's actually
    not uncommon. Most modern forks have a spring in one leg and
    dampening controls in the other. That includes basically all air
    forks. The Lefty just combines both into a single leg. Supporting the
    hub on one end also seems questionable at first, but it's common on
    wheelchairs.

    Not to mention cars, trucks and anything else that uses a stub axle. A
    friend has one and likes it quite a bit, but says it took some getting
    used to in terms of looking down and only seeing one fork leg.

    Quoted message said:

    The CPSC announcement doesn't say exactly what went wrong, but I'd
    guess that either the lower part of the fork leg separated from the
    upper, or the fork leg separated from the steerer.

    Does anyone know why Cannondale moved away from their old design that
    put the suspension above the crown of what was otherwise a rigid
    fork? That seemed pretty sensible to me, especially back in the days
    when suspension fork flex due to uneven compression was a major
    problem.

    I liked the HeadShok design from an aesthetic perspective, but I think
    the death knell was that there wasn't enough suspension travel available
    to sell them to a market of buyers seeking "extreme" riding experiences.
    And maybe it didn't look motocrossy enough to sell.

  3. Quoted message said:

    [ This is a repost of the following article: ]
    [ From: Steve Gravrock <[email hidden]> ]
    [ Subject: Re: Cannondale Mtn Bike Recall ]
    [ Newsgroups: rec.bicycles.misc ]
    [ Message-ID: <[email hidden]> ]

    Fritz said:
    Kristian M Zoerhoff said:

    <http://www.cpsc.gov/cpscpub/prerel/prhtml07/07211.html>

    "Cannondale Announces Recall of Mountain Bicycles;
    Lefty Forks Can Break Unexpectedly"

    Of course that stupid design would be dangerous.

    That was my reaction the first time I saw a Lefty, but now I'm not so
    sure. It looks wrong becuase it's asymmetrical, but that's actually not
    uncommon. Most modern forks have a spring in one leg and dampening
    controls in the other. That includes basically all air forks. The Lefty
    just combines both into a single leg. Supporting the hub on one end
    also seems questionable at first, but it's common on wheelchairs.

    The CPSC announcement doesn't say exactly what went wrong, but I'd
    guess that either the lower part of the fork leg separated from the
    upper, or the fork leg separated from the steerer.

    [snip]

    Dear Jobst,

    No need to guess--insufficient linseed oil on the threads.

    Really.

    "Reason for the recall"

    "Thread sealant may have been incorrectly applied to the Lefty Speed
    DLR2 and SL damping cartridge threads. Incorrectly applied thread
    sealant can result in the damping cartridge loosening while riding."

    http://www.cannondale.com/asset/iu_files/techcenter/2007_lefty_speed_dlr2_and_sl_damper_recall_notice_en.pdf

    Cheers,

    Carl Fogel

  4. Jobst Brandt said:

    [ This is a repost of the following article: ]
    [ From: Steve Gravrock <[email hidden]> ]
    [ Subject: Re: Cannondale Mtn Bike Recall ]
    [ Newsgroups: rec.bicycles.misc ]
    [ Message-ID: <[email hidden]> ]

    Fritz said:

    On Wed, 13 Jun 2007 13:53:07 GMT, Kristian M Zoerhoff
    <[email hidden]> wrote:

    Quoted message said:
    Quoted message said:

    <http://www.cpsc.gov/cpscpub/prerel/prhtml07/07211.html>

    Quoted message said:
    Quoted message said:

    "Cannondale Announces Recall of Mountain Bicycles;
    Lefty Forks Can Break Unexpectedly"

    Quoted message said:

    Of course that stupid design would be dangerous.

    That was my reaction the first time I saw a Lefty, but now I'm not so
    sure. It looks wrong becuase it's asymmetrical, but that's actually not
    uncommon. Most modern forks have a spring in one leg and dampening
    controls in the other. That includes basically all air forks. The Lefty
    just combines both into a single leg. Supporting the hub on one end
    also seems questionable at first, but it's common on wheelchairs.

    Single-sided support of hubs is the norm on most multi-track vehicles,
    and on the rear of modern motorcycles.

    --
    Tom Sherman - Holstein-Friesland Bovinia
    The weather is here, wish you were beautiful

  5. Tim McNamara said:

    ...
    Not to mention cars, trucks and anything else that uses a stub axle. A
    friend has one and likes it quite a bit, but says it took some getting
    used to in terms of looking down and only seeing one fork leg.

    How can it be a fork if it has only one leg?

    I always refer to the wheel support on my bikes with single-sided hubs
    as a "mono-strut" to avoid this semantic issue.

    --
    Tom Sherman - Holstein-Friesland Bovinia
    The weather is here, wish you were beautiful

  6. Tim McNamara said:

    I liked the HeadShok design from an aesthetic perspective, but I think
    the death knell was that there wasn't enough suspension travel available
    to sell them to a market of buyers seeking "extreme" riding experiences.
    And maybe it didn't look motocrossy enough to sell.

    [ Disclaimer: In keeping with the finest RBT traditions, this is based
    entirely on looking at the parts. I have never rode a Cannondale. ]

    In theory, they should be able to get just as much travel as with a
    conventional fork. You pretty much need the same clearance either way,
    whether it's between wheel and crown or crown and head tube. Maybe they
    didn't have enough room for the internals of a longer-travel fork.

    The bigger practical issue that I see from the customer's perspective is
    that the whole system is proprietary. If you buy a Headshok-equipped
    bike you need a Headshok fork, headset, and stem. The Lefty doesn't
    seem like it would suffer from that kind of lock-in unless C'dale did
    something gratuitously weird with either the steerer or the fork length.

  7. Johnny Sunset said:

    Single-sided support of hubs is the norm on most multi-track vehicles,
    and on the rear of modern motorcycles.

    Make that on the rear of *some* modern motorcycles. The large majority
    use double-sided support.

    --
    Ted Bennett

  8. Ted Bennett said:
    Johnny Sunset said:

    Single-sided support of hubs is the norm on most multi-track vehicles,
    and on the rear of modern motorcycles.

    Make that on the rear of *some* modern motorcycles. The large majority
    use double-sided support.

    Note that I wrote "modern" motorcycles, not "current production"
    motorcycles.

    Our local manufacturer builds new motorcycles that are anything but
    modern (which is what the buyers want).

    --
    Tom Sherman - Holstein-Friesland Bovinia
    The weather is here, wish you were beautiful

  9. Ted Bennett said:
    Johnny Sunset said:

    Single-sided support of hubs is the norm on most multi-track vehicles,
    and on the rear of modern motorcycles.

    Make that on the rear of *some* modern motorcycles. The large majority
    use double-sided support.


    trials bikes maybe, but not current japanese road machines. just go to
    a showroom.

  10. In article <[email hidden]>,

    jim beam said:
    Ted Bennett said:
    Johnny Sunset said:

    Single-sided support of hubs is the norm on most multi-track vehicles,
    and on the rear of modern motorcycles.

    Make that on the rear of *some* modern motorcycles. The large majority
    use double-sided support.


    trials bikes maybe, but not current japanese road machines. just go to
    a showroom.

    What, did they all change since I checked last?

    Nope... Honda makes 7 or 8 sporting models depending on how you count.
    One of those (the Honda Interceptor, their V4 supersport-tourer) uses a
    single-sided swingarm. I may have missed one, but I believe that none of
    their other bikes (tourers, cruisers, off-road) use a single-sided
    swingarm.

    Ducati uses it on several models, but more or less have admitted that
    it's a styling tic.

    BMW uses single-sided arms on a great number of models; all of their
    shaft-drive bikes, I think.

    I may have missed a model somewhere, but I believe that Yamaha, Suzuki,
    and Kawasaki offer zero single-sided swingarm models among them.

    Single-sided swingarms are a viable design; I think Honda started using
    it on the RC30 (or the endurance versions of one of those bikes) to
    speed rear-wheel changes in endurance races. Either endurance racing
    became less important, or other technologies made wheel changes
    acceptably fast with a double-sided swingarm.

    All things being equal, the single-sided designs are usually a bit
    heavier.

    Oh, and for the person who was looking for a single-sided front-end on a
    bike, aside from the aforementioned Vespas, there's also the now-defunct
    Yamaha GTS 1000 model, which used some suspension ideas from James
    Parker:

    http://www.burningart.com/meico/moto/parker/index.html

    Amusingly, the bike had a double-sided rear swingarm. The single-sided
    front end was in aid of its rather fancy hub-steering setup. BMW uses a
    conceptually similar front end on its Telelever bikes, but the result
    looks largely like a conventional fork.

    In case you're wondering why, it was an attempt to prevent the
    suspension from being affected (either by fork dive or by
    stiction-inducing fork flex) by braking.

    Here's an article by my friend Gen Kanai on the subject of alternative
    suspension designs:

    http://www.vf750fd.com/blurbs/suspension.html

    --
    Ryan Cousineau [email hidden] http://www.wiredcola.com/
    "I don't want kids who are thinking about going into mathematics
    to think that they have to take drugs to succeed." -Paul Erdos

  11. Not really. My 98 C'dale has a reducer at the bottom of the head tube
    and can use ANY 1-1/8 fork

    Steve Gravrock said:
    Tim McNamara said:

    I liked the HeadShok design from an aesthetic perspective, but I think
    the death knell was that there wasn't enough suspension travel available
    The bigger practical issue that I see from the customer's perspective is


    that the whole system is proprietary. If you buy a Headshok-equipped
    bike you need a Headshok fork, headset, and stem. The Lefty doesn't
    seem like it would suffer from that kind of lock-in unless C'dale did
    something gratuitously weird with either the steerer or the fork length.

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