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Re: broken spokes, cassette/drive train compatability

Started by JeffWills · · Last activity · 24 posts · 688 views

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Cycling Equipment
Published
5 November 2005
Last activity
13 November 2005
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JeffWills
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  1. Lisp949 said:

    Hello,

    The spokes on my rear wheel keep breaking (three so far in
    two weeks). Every time I replaced a spoke, the truing was
    OK, but it just did not stop spokes from breaking. Could
    there be something wrong that I did not see?

    It could be that the spokes were not properly tensioned to begin with
    and are now fatigued at the bends. If so, you will continue to break
    spokes until you've replaced them all. It is probably more fruitful to
    rebuild the entire wheel with new spokes, but it may simply be cheaper
    to replace the whole wheel, assuming the new wheel is properly built
    and tensioned. Many (most) machine-built wheels are not properly
    tensioned straight out of the box.

    Quoted message said:

    The current drive train is seven-speed. I was thinking of
    putting in place a wheel with a six-speed cassette. I
    suppose there will be fewer broken spokes. Will the six-
    speed cassette work with the seven-speed chain and rear
    derailleur?

    Thanks.

    Moving from a 7-speed to a 6-speed cluster gains you nothing. 6-speed
    cassettes have more space between the cogs than 7-speed, so the overall
    width of the cassette is the same. The amount of dish is the same, so
    the wheel won't be any stronger.

    (Unless, of course, you went with a conventional hub and a Suntour
    Ultra-6 freewheel, but that's a subject best left to finicky gearheads
    like me.)

    The indefatiguable Sheldon Brown has many articles about this subject:
    http://sheldonbrown.com/speeds , among others.

    Jeff
    Jeff

  2. Dans le message de
    news:[email hidden],
    JeffWills <[email hidden]> a réfléchi, et puis a déclaré :

    Quoted message said:

    Many (most) machine-built wheels are not properly
    tensioned straight out of the box.


    I would really like it if you would identify the /many/ and the /most/. I
    am amazed that companies which dedicate full production lines, with trained
    and supervised technicians, are unable to perform this simple task. Also,
    please tell us how untrained, inexperienced, unsupervised and untested
    individuals, having only a book in front of them, can do a better job.

    Really, I would like to know. I bet Campagnolo, Mavic, Fulcrum,
    Lightweight, MODE, and a bunch of other manufacturers would like to know.
    Can you please be nice and specific ? Thanks.
    --
    Bonne route !

    Sandy
    Verneuil-sur-Seine FR

  3. Sandy said:

    I would really like it if you would identify the /many/ and the /most/. I
    am amazed that companies which dedicate full production lines, with trained
    and supervised technicians, are unable to perform this simple task. Also,

    That's mostly because the people operating the machines are intern monkeys
    instead of highly trained professionals, the machines mostly can't do
    proper tensioning, and there is no touch-up truing after the machine
    phase.

    Also, there is no incentive for manufacturers to do it right, since even a
    badly undertensioned wheel will usually last out the warranty period and
    doing it right ups costs by a large factor.

    Jasper

  4. Sandy said:

    Dans le message de
    news:[email hidden],
    JeffWills <[email hidden]> a réfléchi, et puis a déclaré :

    Quoted message said:

    Many (most) machine-built wheels are not properly
    tensioned straight out of the box.


    I would really like it if you would identify the /many/ and the /most/. I
    am amazed that companies which dedicate full production lines, with trained
    and supervised technicians, are unable to perform this simple task. Also,
    please tell us how untrained, inexperienced, unsupervised and untested
    individuals, having only a book in front of them, can do a better job.

    For the first question, even "dedicated" production lines are geared to
    speedy production rather than careful wheel-building. "Trained
    technicians"? What good wheel-building takes is a little time, and
    reasonable technique.

    A machine-built standard wheel will be true at first, but the spokes are
    far too loose, and are not stress-relieved, and so will fail quickly.
    This is not prejudice, but observation.

    As for which ones do better, one would hope that the fancy "boutique"
    wheels costing over $1000 per pair would do better. For me, though, that
    is an untestable hypothesis, since I can build my own wheels for a small
    fraction of the price, and they last a very long time.

    --

    David L. Johnson

    __o | And though I have the gift of prophecy, and understand all
    _`\(,_ | mysteries, and all knowledge; and though I have all faith, so
    (_)/ (_) | that I could remove mountains, and have not charity, I am
    nothing. [1 Corinth. 13:2]

  5. David L. Johnson said:
    Sandy said:

    Dans le message de
    news:[email hidden],
    JeffWills <[email hidden]> a réfléchi, et puis a déclaré :

    Quoted message said:

    Many (most) machine-built wheels are not properly
    tensioned straight out of the box.

    I would really like it if you would identify the /many/ and the /most/. I
    am amazed that companies which dedicate full production lines, with trained
    and supervised technicians, are unable to perform this simple task. Also,
    please tell us how untrained, inexperienced, unsupervised and untested
    individuals, having only a book in front of them, can do a better job.

    For the first question, even "dedicated" production lines are geared to
    speedy production rather than careful wheel-building. "Trained
    technicians"? What good wheel-building takes is a little time, and
    reasonable technique.

    A machine-built standard wheel will be true at first, but the spokes are
    far too loose, and are not stress-relieved, and so will fail quickly.
    This is not prejudice, but observation.

    As for which ones do better, one would hope that the fancy "boutique"
    wheels costing over $1000 per pair would do better. For me, though, that
    is an untestable hypothesis, since I can build my own wheels for a small
    fraction of the price, and they last a very long time.

    wow, by that rationale, every car, washing machine, every computer,
    every elevator motor, every air conditioning compressor, [insert any
    number of mass production processes here] would be utter garbage. but
    they're not.

    don't believe all the fud. that's the i.q. vacuum into which ill
    researched books get sold.

  6. Sandy Leurre said:
    Quoted message said:

    Many (most) machine-built wheels are not properly tensioned
    straight out of the box.

    Quoted message said:

    I would really like it if you would identify the /many/ and the
    /most/. I am amazed that companies which dedicate full production
    lines, with trained and supervised technicians, are unable to
    perform this simple task.

    I think the reason machine built wheels have this problem has been
    adequately discussed in this forum. With the decreased number of
    spokes in wheels these days, the problem has gotten worse, spoke
    tension needing to be yet higher than previously. High tension causes
    spokes to twist from thread friction which is proportional to tension.

    When spokes twist, a machine does not know about it and doesn't know
    what to do about it even if it knew. When spokes cease to turn in
    their nipples, machine adjustments to tension cease as well, and the
    machine goes into infinite loops of measurement and spoke twisting.
    To avoid this time consuming and wasteful effort, spoke tension on
    machines is set low and there you have it, not properly tensioned.

    To make up for the low tension, most wheels are assembled with some
    manner of glue in the threads so that while riding such loose wheels,
    even when repeated slackening occurred, spoke nipples will not unscrew
    to go out of true. It was Wheelsmith using a Holland Mechanics wheel
    building machine who came up with the idea of SpokePrep thread glue.

    Quoted message said:

    Also, please tell us how untrained, inexperienced, unsupervised and
    untested individuals, having only a book in front of them, can do a
    better job.

    I think we have seen adequate proof of that here, from riders who
    report success in their first set of home built wheels. Following
    instructions on "how to", humans are able to sense spoke twist and to
    correct for it so they are not limited as current machines are. They
    can make wheels as tight as they need be.

    Quoted message said:

    Really, I would like to know. I bet Campagnolo, Mavic, Fulcrum,
    Lightweight, MODE, and a bunch of other manufacturers would like to
    know. Can you please be nice and specific?

    I discussed the solution to this problem with Holland Mechanics and
    BMD wheel building machine manufacturers at InterBike. They are
    working on adding a high tension feature to their machines that will
    get rid of the problem. I hope to see this improvement next year at
    the trade show.

    Jobst Brandt

  7. Dans le message de news:[email hidden],
    Jasper Janssen <[email hidden]> a réfléchi, et puis a déclaré :

    Quoted message said:
    Sandy said:

    I would really like it if you would identify the /many/ and the
    /most/. I am amazed that companies which dedicate full production
    lines, with trained and supervised technicians, are unable to
    perform this simple task. Also,

    That's mostly because the people operating the machines

    Error already ...

    Quoted message said:

    are intern
    monkeys instead of highly trained professionals, the machines mostly
    can't do proper tensioning,

    Machines ??

    Quoted message said:

    and there is no touch-up truing after the machine phase.

    You have not had the opportunity to see what actually goes on in the
    factories, clearly. Not that it would change your inane bias. Since you
    are categorically wrong, feel free to take the guided tours and see for
    yourself. But that would be learning, not spouting the party line, so I
    guess you'll pass on practical education.

    Quoted message said:

    Also, there is no incentive for manufacturers to do it right, since
    even a badly undertensioned wheel will usually last out the warranty
    period and doing it right ups costs by a large factor.

    Of course - bad big business. When you have an original thought, or can
    bring forth your actual observations of reality, post again, OK ? Yeah,
    elves .......
    --
    Sandy
    Verneuil-sur-Seine
    *******

    La vie, c'est comme une bicyclette,
    il faut avancer pour ne pas perdre l'équilibre.
    -- Einstein, A.

  8. Dans le message de news:[email hidden],
    David L. Johnson <[email hidden]> a réfléchi, et puis a déclaré :

    Quoted message said:
    Sandy said:

    Dans le message de
    news:[email hidden],
    JeffWills <[email hidden]> a réfléchi, et puis a déclaré :

    Quoted message said:

    Many (most) machine-built wheels are not properly
    tensioned straight out of the box.


    I would really like it if you would identify the /many/ and the
    /most/. I am amazed that companies which dedicate full production
    lines, with trained and supervised technicians, are unable to
    perform this simple task. Also, please tell us how untrained,
    inexperienced, unsupervised and untested individuals, having only a
    book in front of them, can do a better job.

    For the first question, even "dedicated" production lines are geared
    to speedy production rather than careful wheel-building. "Trained
    technicians"? What good wheel-building takes is a little time, and
    reasonable technique.

    A machine-built standard wheel will be true at first, but the spokes
    are far too loose, and are not stress-relieved, and so will fail
    quickly. This is not prejudice, but observation.

    As for which ones do better, one would hope that the fancy "boutique"
    wheels costing over $1000 per pair would do better. For me, though,
    that is an untestable hypothesis, since I can build my own wheels for
    a small fraction of the price, and they last a very long time.

    Since you know all this, would you be so kind as to answer my question :
    which are those despicable companies that fall into the "many" or "most"
    category ? Be specific - don't be afraid. The truth will set up all free.
    --
    Bonne route !

    Sandy
    Verneuil-sur-Seine FR

  9. jim beam said:
    David L. Johnson said:
    Sandy said:

    Dans le message de
    news:[email hidden],
    JeffWills <[email hidden]> a réfléchi, et puis a déclaré :

    > Many (most) machine-built wheels are not properly
    > tensioned straight out of the box.
    >

    I would really like it if you would identify the /many/ and the
    /most/. I am amazed that companies which dedicate full production
    lines, with trained and supervised technicians, are unable to perform
    this simple task. Also, please tell us how untrained, inexperienced,
    unsupervised and untested individuals, having only a book in front of
    them, can do a better job.

    For the first question, even "dedicated" production lines are geared to
    speedy production rather than careful wheel-building. "Trained
    technicians"? What good wheel-building takes is a little time, and
    reasonable technique.
    A machine-built standard wheel will be true at first, but the spokes are
    far too loose, and are not stress-relieved, and so will fail quickly.
    This is not prejudice, but observation.
    As for which ones do better, one would hope that the fancy "boutique"
    wheels costing over $1000 per pair would do better. For me, though, that
    is an untestable hypothesis, since I can build my own wheels for a small
    fraction of the price, and they last a very long time.

    wow, by that rationale, every car, washing machine, every computer,
    every elevator motor, every air conditioning compressor, [insert any
    number of mass production processes here] would be utter garbage. but
    they're not.

    don't believe all the fud. that's the i.q. vacuum into which ill
    researched books get sold.

    I think the real issue isn't machine built wheels, but how far a robotic
    wheel building machine can get a wheel to what it should be, for
    installation.

    Cars, washing machines and computers, (I don't consider an electric
    motor or a compressor complex enough mechanically for a valid
    comparison), all need a person to make the final adjustments, before it
    is ready for use. Same goes for a bicycle wheel, the machine might be
    able to get it 90% there, but a mechanic taking that wheel and making
    sure all the spokes are tensioned properly, and stress relieved
    properly, and making sure all the components are working 100% will take
    even a cheap wheel from being [censored] to perfect.

    There are dealers where the wrenches make sure every bicycle sold is
    properly adjusted 100%, and that includes making sure the wheels are
    trued and spokes tensioned and stress relieved properly, and in that
    case the wheel should be pretty much as good as a hand built wheel.

    W

  10. Sandy Leurre said:
    Quoted message said:
    Quoted message said:

    > Many (most) machine-built wheels are not properly tensioned
    > straight out of the box.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    I would really like it if you would identify the /many/ and the
    /most/. I am amazed that companies which dedicate full production
    lines, with trained and supervised technicians, are unable to
    perform this simple task.

    Quoted message said:
    Quoted message said:

    I think the reason machine built wheels have this problem has been
    adequately discussed in this forum. With the decreased number of
    spokes in wheels these days, the problem has gotten worse, spoke
    tension needing to be yet higher than previously. High tension
    causes spokes to twist from thread friction which is proportional
    to tension.

    Quoted message said:

    I am *so* glad you wrote. Can you please identify the specific
    companies that fall into the "most and "many" categories? After
    all, you must have observed all that first hand.

    That there are undertensioned wheels being shipped with many bicycles
    is apparent from the many complaints we read here and from the bicycle
    shops I have asked about their wheels. The better shops around here,
    manually tighten and true wheels of bicycles they sell.

    I haven't bought any bicycles recently and haven't tested any, so I
    can't tell you which brands have loose wheels. On the other hand, I
    am aware that most machine built wheels are built on the two Dutch
    machines, Holland Mechanics and BMD.

    http://www.hollandmechanics.com/
    http://www.bmd.nl/index_products.htm

    You seem to change the subject from whether machine built wheels are
    failure prone to which bicycle brands have machine built wheels.

    Just to remind you:

    Quoted message said:
    Quoted message said:
    Quoted message said:

    > Many (most) machine-built wheels are not properly tensioned
    > straight out of the box.

    I am writing about that subject and do not claim to have made a survey
    of bicycles that have such wheels. However, most of them have such
    wheels if they are not exotic wheels with few and unconventionally
    shaped spokes. Such wheels are by their nature difficult to build by
    machine and their high cost easily absorbs the extra attention of a
    manual wheel builder.

    Quoted message said:
    Quoted message said:

    When spokes twist, a machine does not know about it and doesn't
    know what to do about it even if it knew. When spokes cease to
    turn in their nipples, machine adjustments to tension cease as
    well, and the machine goes into infinite loops of measurement and
    spoke twisting. To avoid this time consuming and wasteful effort,
    spoke tension on machines is set low and there you have it, not
    properly tensioned.

    Quoted message said:

    Machines... Interesting. Now again, have you the [censored] to answer
    the asked question, from first hand knowledge, about these
    companies. We should all be aware of what choices we may
    unwittingly make.

    Are you saying that machine built wheels are not the problem the OP
    claimed they were or what are you getting at?

    Quoted message said:
    Quoted message said:

    To make up for the low...

    Quoted message said:

    You are so specific here, it blows my mind. You just forgot to
    mention names.

    Why do you think names of bicycle companies have anything to do with
    the problems of Holland Mechanics and BMD? I take it you think unless
    I give a list of bicycle companies that use them, such machine built
    wheels do not exist. The machines of the two companies I name are in
    use in most wheel assembly plants and these are not necessarily the
    integraters of the bicycles who put their brand name on the bicycle.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Also, please tell us how untrained, inexperienced, unsupervised
    and untested individuals, having only a book in front of them, can
    do a better job.

    Quoted message said:
    Quoted message said:

    I think we have seen adequate...

    Quoted message said:

    Again, warn us against specific offenders, as a public service,
    please...

    You sound like the neocons who defend GWB, always sniping past the
    real target and raising decoys.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Really, I would like to know. I bet Campagnolo, Mavic, Fulcrum,
    Lightweight, MODE, and a bunch of other manufacturers would like
    to know. Can you please be nice and specific?

    Quoted message said:
    Quoted message said:

    I discussed the solution to this problem with Holland Mechanics and
    BMD wheel building machine manufacturers at InterBike. They are
    working on adding a high tension feature to their machines that
    will get rid of the problem. I hope to see this improvement next
    year at the trade show.

    Quoted message said:

    So, Holland. A machine maker. The devil incarnate, with regard to
    wheels. Now, I seem to have forgotten, from all the re-published
    opinions, what facts do you bring to the table today? What brands
    of wheels fail to observe proper building techniques, and which ones
    are coldly put together by inanimates objects.

    These machines are the savior of wheel building in that they can do
    this at a far lower cost than manual assembly. Wheel building is a
    tedious low speed operation in the hands of humans for production, so
    the advance to machine building is a positive step. Right now, all
    these wheels need is a final manual tweak and stress relief. Both of
    these operations can be added to existing machines.

    Quoted message said:

    Name them - from personal knowledge. Go ahead, as this will make
    NEWS!!

    Calm down. Please explain why you believe there are no tension
    problems with today's machine built wheels. That will be big news.

    Jobst Brandt

  11. [email hidden] wrote:
    <snip the usual herrings, bon mots & avoidance>

    Quoted message said:


    Calm down. Please explain why you believe there are no tension
    problems with today's machine built wheels. That will be big news.

    well, since you're fighting shy of citing specific examples, let's
    approach this from the other end of the spectrum and *rule out* a couple
    of instances for you instead:

    1. shimano r540. perfectly true - as they have been from the day i
    bought them. straight out of the box. about 3k miles.

    2. mavic cosmos. perfectly true, as they have been straight from the
    box. commute wheels. bought them last april. about 2.5k miles.

    now, of most of the "expert" hand built wheels i've also owned over the
    years, only one pair have been anywhere near this good - the pair i got
    from the bike nook in san francisco. everything else has required
    attention almost immediately and regular touch-ups thereafter. i've
    also seen these pre-built wheels go to heck, but only after the local
    wheel monkey has wrought their usual havoc. that's why i made sure both
    mine were still in their box & untouched before purchase.

    conclusions:
    1. people that know how to build wheels well are /mighty/ thin on the
    ground.

    2. pre-built wheels are much more trouble free. and for a consumer that
    wants trouble free riding and doesn't have access to a proven wheel
    guru, frankly, name brand pre-built is the way to go.

  12. Quoted message said:

    ... humans are able to sense spoke twist ...

    A mark on one side of the spoke from a sharpie (or other marking pen)
    will make it visually obvious....

    D'ohBoy

  13. jim beam said:
    Quoted message said:

    A machine-built standard wheel will be true at first, but the spokes are
    far too loose, and are not stress-relieved, and so will fail quickly.
    This is not prejudice, but observation.

    As for which ones do better, one would hope that the fancy "boutique"
    wheels costing over $1000 per pair would do better. For me, though, that
    is an untestable hypothesis, since I can build my own wheels for a small
    fraction of the price, and they last a very long time.

    wow, by that rationale, every car, washing machine, every computer,
    every elevator motor, every air conditioning compressor, [insert any
    number of mass production processes here] would be utter garbage. but
    they're not.

    don't believe all the fud. that's the i.q. vacuum into which ill
    researched books get sold.

    I don't know how you got that "rationale", or what comparison you are
    drawing between wheels and washing machines. My claim was not that
    mass-production always produces "utter garbage", but that low-end market
    wheel-building machines build wheels that are not durable.

    You have to look at the market for low-end bicycles. Most are not ridden
    very far, or often, and mostly by kids. Manufacturers think that what
    they produce is good enough, and probably the complaint level is low
    enough to justify that belief.

    You can buy whatever wheels you want. But too many people here, and on
    rides, have trouble with cheapo machine-built wheels for me to think that
    is my "research" which is ill in this case.

    --

    David L. Johnson

    __o | "Business!" cried the Ghost. "Mankind was my business. The
    _`\(,_ | common welfare was my business; charity, mercy, forbearance,
    (_)/ (_) | and benevolence, were, all, my business. The dealings of my
    trade were but a drop of water in the comprehensive ocean of my
    business!" --Dickens, "A Christmas Carol"

  14. David L. Johnson said:
    jim beam said:
    Quoted message said:

    A machine-built standard wheel will be true at first, but the spokes are
    far too loose, and are not stress-relieved, and so will fail quickly.
    This is not prejudice, but observation.

    As for which ones do better, one would hope that the fancy "boutique"
    wheels costing over $1000 per pair would do better. For me, though, that
    is an untestable hypothesis, since I can build my own wheels for a small
    fraction of the price, and they last a very long time.

    wow, by that rationale, every car, washing machine, every computer,
    every elevator motor, every air conditioning compressor, [insert any
    number of mass production processes here] would be utter garbage. but
    they're not.

    don't believe all the fud. that's the i.q. vacuum into which ill
    researched books get sold.

    I don't know how you got that "rationale", or what comparison you are
    drawing between wheels and washing machines. My claim was not that
    mass-production always produces "utter garbage", but that low-end market
    wheel-building machines build wheels that are not durable.

    You have to look at the market for low-end bicycles. Most are not ridden
    very far, or often, and mostly by kids. Manufacturers think that what
    they produce is good enough, and probably the complaint level is low
    enough to justify that belief.

    You can buy whatever wheels you want. But too many people here, and on
    rides, have trouble with cheapo machine-built wheels for me to think that
    is my "research" which is ill in this case.

    at least you're now qualifying your position and limiting it to
    "low-end". but failure here is a function of execution & materials, and
    whether it's built by machine or by hand, low quality is still low
    quality. whether a machine was used in construction really has nothing
    to do with it.

  15. jim beam said:

    at least you're now qualifying your position and limiting it to
    "low-end". but failure here is a function of execution & materials, and
    whether it's built by machine or by hand, low quality is still low
    quality. whether a machine was used in construction really has nothing
    to do with it.

    Are there any machines that build conventional high-spoke count wheels
    ready for use right out of the machine? All of the good wheelbuilders seem
    to do final truing and tensioning by hand, even though they lace and
    pretension the wheels in a machine. Rose Versand actually went so far as
    to return their wheel lacing machine because their trained
    monkeys^Wwrenches were faster and cheaper.

    Jasper

  16. Jasper Janssen said:


    Are there any machines that build conventional high-spoke count wheels
    ready for use right out of the machine? All of the good wheelbuilders
    seem to do final truing and tensioning by hand, even though they lace
    and pretension the wheels in a machine. Rose Versand actually went so
    far as to return their wheel lacing machine because their trained
    monkeys^Wwrenches were faster and cheaper.

    Jasper

    When I was a kid I had a home working job lacing bottom end steel rim
    wheels, I was paid 20p per wheel and did about 6 or 7 an hour. At today's
    rates that would probably cost around a quid a wheel.

    In a decent wheel the cost of lacing is negligible.

    --
    Andy Morris

    AndyAtJinkasDotFreeserve.Co.UK

    Love this:
    Put an end to Outlook Express's messy quotes
    http://home.in.tum.de/~jain/software/oe-quotefix/

  17. In rec.bicycles.tech David L. Johnson said:
    Quoted message said:
    Quoted message said:

    A machine-built standard wheel will be true at first, but the
    spokes are far too loose, and are not stress-relieved, and so will
    fail quickly. This is not prejudice, but observation.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    As for which ones do better, one would hope that the fancy
    "boutique" wheels costing over $1000 per pair would do better.
    For me, though, that is an untestable hypothesis, since I can
    build my own wheels for a small fraction of the price, and they
    last a very long time.

    Quoted message said:
    Quoted message said:

    wow, by that rationale, every car, washing machine, every computer,
    every elevator motor, every air conditioning compressor, [insert
    any number of mass production processes here] would be utter
    garbage. but they're not.

    Quoted message said:
    Quoted message said:

    don't believe all the fud. that's the i.q. vacuum into which ill
    researched books get sold.

    Quoted message said:

    I don't know how you got that "rationale", or what comparison you
    are drawing between wheels and washing machines. My claim was not
    that mass-production always produces "utter garbage", but that
    low-end market wheel-building machines build wheels that are not
    durable.

    Quoted message said:

    You have to look at the market for low-end bicycles. Most are not
    ridden very far, or often, and mostly by kids. Manufacturers think
    that what they produce is good enough, and probably the complaint
    level is low enough to justify that belief.

    Quoted message said:

    You can buy whatever wheels you want. But too many people here, and
    on rides, have trouble with cheap machine-built wheels for me to
    think that is my "research" which is ill in this case.

    It isn't only low end wheels that are built on machines but rather
    most non-esoteric ones that use elbowed spokes. The difference is
    that the purveyors of these more expensive wheels realize that they
    need final tightening and truing before shipping them, so they do
    that. I know that the bicycle shops in my area do that to wheels on
    bicycles they sell.

    As I mentioned, Wheelsmith was one of the earliest in the USA to get
    such a machine and I witnessed the problems they had. It was the
    loose spoking that got Spoke Prep into the mix. If you look at DT's
    web site, you'll see the even offer spoke nipples with such an
    adhesive in the threads.

    Those of us who have built durable wheels for a long time without
    spoke adhesive know that it is not necessary because a nipple on
    tensioned spoke cannot unscrew. It is only when the spoke becomes
    slack from road impacts that they do so.

    Jobst Brandt

  18. Jasper Janssen said:
    Quoted message said:

    at least you're now qualifying your position and limiting it to
    "low-end". but failure here is a function of execution &
    materials, and whether it's built by machine or by hand, low
    quality is still low quality. whether a machine was used in
    construction really has nothing to do with it.

    Quoted message said:

    Are there any machines that build conventional high-spoke count
    wheels ready for use right out of the machine? All of the good
    wheelbuilders seem to do final truing and tensioning by hand, even
    though they lace and pretension the wheels in a machine.

    I am certain that you cannot properly tension a wheel (even 36-spoke)
    ready to use in the machines of today. That is why Holland Mechanics
    and BMD are pursuing that feature that is easily added to their
    equipment. Wheel lacing is what the machine does best. If you watch
    one in use, you would be amazed how fast a wheel is laced up and ready
    to true. It is the "Robot" that has the problem and it can be fixed.

    Quoted message said:

    Rose Versand actually went so far as to return their wheel lacing
    machine because their trained monkeys wrenches were faster and
    cheaper.

    That's too bad, the lacing machine is a real boon to wheel building
    and delivers a wheel that could be ridden (although not long.) I
    doubt that they can lace a wheel nearly as fast as the machine can do
    it. However, from the lacing machine, it's a short manual process to
    make a good wheel.

    Jobst Brandt

  19. Andy Morris said:
    Quoted message said:

    Are there any machines that build conventional high-spoke count
    wheels ready for use right out of the machine? All of the good
    wheelbuilders seem to do final truing and tensioning by hand, even
    though they lace and pretension the wheels in a machine. Rose
    Versand actually went so far as to return their wheel lacing
    machine because their trained monkeys wrenches were faster and
    cheaper.

    Quoted message said:

    When I was a kid I had a home working job lacing bottom end steel
    rim wheels, I was paid 20p per wheel and did about 6 or 7 an
    hour. At today's rates that would probably cost around a quid a
    wheel.

    Quoted message said:

    In a decent wheel the cost of lacing is negligible.

    Not if you realize that the lacing machine delivers a fairly tight
    wheel, none of the spoke being slack and with trueness close to what
    the finished product should be.

    I don't believe the detractors of wheel building machines have seen
    them in action. I watched Wheelsmith build many wheels with their
    Holland Mechanics machine when the process was still in Palo Alto.

    Jobst Brandt

  20. Quoted message said:
    Andy Morris said:

    When I was a kid I had a home working job lacing bottom end steel
    rim wheels, I was paid 20p per wheel and did about 6 or 7 an
    hour. At today's rates that would probably cost around a quid a
    wheel.

    Quoted message said:

    In a decent wheel the cost of lacing is negligible.

    Not if you realize that the lacing machine delivers a fairly tight
    wheel, none of the spoke being slack and with trueness close to what
    the finished product should be.

    I was on piece work so the nipples only has to be threaded enough so that
    they didn't vibrate off in the van on the way to the next stage. Still three
    pushes on a Yankee driver would sort it out , say another 90 secs per wheel.

    Quoted message said:


    I don't believe the detractors of wheel building machines have seen
    them in action.

    Its something I'd love to see.

    --
    Andy Morris

    AndyAtJinkasDotFreeserve.Co.UK

    Love this:
    Put an end to Outlook Express's messy quotes
    http://home.in.tum.de/~jain/software/oe-quotefix/

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