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Re: A problem with gears.

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UK and Europe
Published
12 December 2004
Last activity
22 December 2004
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Pete Biggs
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  1. Simon Brooke said:

    Chains in totally enclosed chain cases, particularly in partial oil
    baths, last extraordinary lengths of time. I've seen chains no larger
    than bicycle chains on industrial equipment lasting with little
    adjustment for years of continual use. Timing chains on cars similarly
    last a very long time.

    1. The torque in those applications tends to be far less than that applied
    to bicycle chains.

    2. Enclosed bike chains are used on single gear and hub gear bikes--these
    chains naturally last longer than derailleur chains because of their size
    and chainlines.

    Quoted message said:

    By contrast, of course, the chain in a mountain
    bike used frequently in muddy conditions wears quickly however
    carefully and regularly you clean and relube it.

    One reason MTB drivetrains wear faster than road bikes' is that smaller
    chainrings and sprockets are used.

    Quoted message said:

    This is why I'm interested in using gearboxes and fixed chain lines on
    mountain bikes - if you can get it to work efficiently, then you can
    enclose the chain, using the chain case as a structural element of the
    rear swing arm; and that will give you a much more reliable
    transmission.

    It is, in my opinion, undoubtedly dirt which is the main factor in
    bicycle chain wear.

    I'm not totally convinced it's the main factor. Might be, but the issue
    seems far from clear to me as there are so many factors.

    ~PB

  2. Pete Biggs said:
    Quoted message said:

    It is, in my opinion, undoubtedly dirt which is the main factor in
    bicycle chain wear.

    I'm not totally convinced it's the main factor. Might be, but the issue
    seems far from clear to me as there are so many factors.

    You've just had it demonstrated to you why dirt must the main factor:
    compare the stress of a loaded tandem riding big hills in clean dry
    roads, to an MTB in muddy areas.

    James
    --
    If I have seen further than others, it is
    by treading on the toes of giants.
    http://www.ne.jp/asahi/julesandjames/home/

  3. James Annan said:
    Pete Biggs said:
    Quoted message said:

    It is, in my opinion, undoubtedly dirt which is the main factor in
    bicycle chain wear.

    I'm not totally convinced it's the main factor. Might be, but the issue
    seems far from clear to me as there are so many factors.

    You've just had it demonstrated to you why dirt must the main factor:
    compare the stress of a loaded tandem riding big hills in clean dry
    roads, to an MTB in muddy areas.

    James

    Take a look at the clydesdale forum over on mtbr.com and you'll find
    riders who have destroyed their gearing in one day because of the
    torque they have put into their gearing. There's also reports of
    excessive chain wear over normal weight riders. I can't believe anyone
    would be surprised by this. Personally I think your not firing on all
    cyclinders if you think load isn't a factor with regard chain and
    cassette wear even if its not the main factor but hopefully if you
    read some real world experiences you might think differently.

    If you can't find the relevant postings I'm sure I can find the
    subject headings for you.

  4. "Martin Wilson" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    James Annan said:
    Pete Biggs said:

    > It is, in my opinion, undoubtedly dirt which is the main factor in
    >bicycle chain wear.

    I'm not totally convinced it's the main factor. Might be, but the


    issue

    Quoted message said:
    Quoted message said:
    Quoted message said:

    seems far from clear to me as there are so many factors.

    You've just had it demonstrated to you why dirt must the main factor:
    compare the stress of a loaded tandem riding big hills in clean dry
    roads, to an MTB in muddy areas.

    James

    Take a look at the clydesdale forum over on mtbr.com and you'll find
    riders who have destroyed their gearing in one day because of the
    torque they have put into their gearing. There's also reports of
    excessive chain wear over normal weight riders. I can't believe anyone
    would be surprised by this. Personally I think your not firing on all
    cyclinders if you think load isn't a factor with regard chain and
    cassette wear even if its not the main factor but hopefully if you
    read some real world experiences you might think differently.

    How about having some real world experience, not just reading it? Remember,
    James is talking about tandems, which means twice the force.

    Then check out the results for tandem riders giving clean chains a very hard
    time - there are people out there who are doing so and not getting
    significant wear.

    Now destroying gearing is a different matter - folding cassettes (we won't
    use the shimano ones with the spider any more - they're not strong enough)
    and stripping freewheels (shimano free hubs aren't strong enough for MTB
    tandem use) are typical modes of failure - and have both happened to us. But
    that's breaking things, not wearing them out.

    cheers,
    clive

  5. in message <[email hidden]>, Martin Wilson

    (') said:
    James Annan said:

    Pete Biggs wrote:

    Quoted message said:
    Quoted message said:

    I'm not totally convinced it's the main factor.  Might be, but the
    issue seems far from clear to me as there are so many factors.

    You've just had it demonstrated to you why dirt must the main factor:
    compare the stress of a loaded tandem riding big hills in clean dry
    roads, to an MTB in muddy areas.

    Take a look at the clydesdale forum over on mtbr.com and you'll find
    riders who have destroyed their gearing in one day because of the
    torque they have put into their gearing. There's also reports of
    excessive chain wear over normal weight riders. I can't believe anyone
    would be surprised by this. Personally I think your not firing on all
    cyclinders if you think load isn't a factor with regard chain and
    cassette wear even if its not the main factor but hopefully if you
    read some real world experiences you might think differently.

    Clearly stress on the transmission has to be an issue. However, as
    another datapoint, I have a friend who is a time trialist who weighs
    about sixteen stone and habitually uses 180mm cranks, a 60 tooth
    chainring, and a relatively slow cadence. And wins. The stress he puts
    into his transmission (Campag ten speed) makes me cringe. Yet he
    doesn't complain of transmission wear (he does, unsurprisingly,
    complain about his knees).

    A well maintained, reasonable quality, clean bicycle transmission seems
    to me to last a reasonably long time. Certainly my own mountain bike
    chains wear out much faster than my road bike chains, with similar
    levels of power input and similar maintenance.

    So I still hold to my opinion that dirt is at least _a_ major issue and
    probably _the_ major issue in transmission wear.

    --
    [email hidden] (Simon Brooke) http://www.jasmine.org.uk/~simon/
    "This young man has not the faintest idea how socialists think and does
    not begin to understand the mentality of the party he has been elected
    to lead. He is quite simply a liberal"
    -- Ken Coates MEP (Lab) of Tony Blair

  6. Martin Wilson said:


    Personally I think your not firing on all
    cyclinders if you think load isn't a factor with regard chain and
    cassette wear even if its not the main factor but hopefully if you
    read some real world experiences you might think differently.

    Personally I think you're not firing on all cyclinders if you prefer to
    make up some feeble straw man rather than just read what I said, which
    was neither ambiguous nor inaccurate.

    James
    --
    If I have seen further than others, it is
    by treading on the toes of giants.
    http://www.ne.jp/asahi/julesandjames/home/

  7. James Annan said:

    You've just had it demonstrated to you why dirt must the main factor:
    compare the stress of a loaded tandem riding big hills in clean dry
    roads, to an MTB in muddy areas.

    Do the tandems have the same gears as the MTB's, or do they have larger
    cogs? The chain has to rotate more on smaller sprockets, causing more
    wear.

    I don't know how the stresses compare anyway. Serious off-roaders apply
    serious amounts of torque.

    Not convinvced it's mostly down to dirt yet,

    ~PB

  8. Pete Biggs said:

    Do the tandems have the same gears as the MTB's, or do they have
    larger cogs? The chain has to rotate more on smaller sprockets,
    causing more wear.

    No, the chain rotates more with larger sprockets. Imagine a 30-tooth
    chainring with a 15-tooth sprocket. For each complete rotation of the
    cranks the chain advances 30 links. Now think of a 60-tooth chainring
    with a 30-tooth sprocket. The gearing is the same but the chain is
    advancing at twice the rate - 60 links per crank revolution. The chain
    tension, however, is greater with the smaller chainring and sprocket.
    --
    Dave...

  9. "Pete Biggs" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    James Annan said:

    You've just had it demonstrated to you why dirt must the main factor:
    compare the stress of a loaded tandem riding big hills in clean dry
    roads, to an MTB in muddy areas.

    Do the tandems have the same gears as the MTB's, or do they have larger
    cogs? The chain has to rotate more on smaller sprockets, causing more
    wear.

    Tandems tend to have the same on the back, and bigger high gears on the
    front. Eg we have 11-32/34 and 24/38/50.

    Quoted message said:

    I don't know how the stresses compare anyway. Serious off-roaders apply
    serious amounts of torque.

    And not-so-serious off-road tandem teams apply even more serious amounts of
    torque.

    cheers,
    clive

  10. dkahn400 said:
    Pete Biggs said:

    Do the tandems have the same gears as the MTB's, or do they have
    larger cogs? The chain has to rotate more on smaller sprockets,
    causing more wear.

    No, the chain rotates more with larger sprockets. Imagine a 30-tooth
    chainring with a 15-tooth sprocket. For each complete rotation of the
    cranks the chain advances 30 links. Now think of a 60-tooth chainring
    with a 30-tooth sprocket. The gearing is the same but the chain is
    advancing at twice the rate - 60 links per crank revolution. The chain
    tension, however, is greater with the smaller chainring and sprocket.

    Chain links rotate more with smaller sprockets as they conform to the
    sprockets. Friction within the chain from this factor is highly
    significant. Tests have proved that larger sprockets are more efficient.

    ~PB

  11. Clive George said:
    Quoted message said:

    Do the tandems have the same gears as the MTB's, or do they have
    larger cogs? The chain [links have] to rotate more on smaller


    sprockets,

    Quoted message said:
    Quoted message said:

    causing more wear.

    Tandems tend to have the same on the back, and bigger high gears on
    the front. Eg we have 11-32/34 and 24/38/50.

    A combination that causes less wear.

    ~PB
    (edit in square brackets)

  12. dkahn400 said:
    Pete Biggs said:

    Do the tandems have the same gears as the MTB's, or do they have
    larger cogs? The chain has to rotate more on smaller sprockets,
    causing more wear.

    No, the chain rotates more with larger sprockets. Imagine a 30-tooth
    chainring with a 15-tooth sprocket. For each complete rotation of the
    cranks the chain advances 30 links. Now think of a 60-tooth chainring
    with a 30-tooth sprocket. The gearing is the same but the chain is
    advancing at twice the rate - 60 links per crank revolution. The chain
    tension, however, is greater with the smaller chainring and sprocket.

    take two:

    It's not particularly important how many links are contacting the
    sprockets. More relevant is friction within the chain, which in turn
    causes sprocket wear as the chain elongates. Chains wear themselves out
    more rapidly when they are forced to conform to smaller sprockets. I
    believe this factor more than makes up for the difference in number of
    teeth that the chain is contacting.

    Nb. I include chainrings with "sprockets".

    ~PB

  13. "Pete Biggs" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Clive George said:
    Quoted message said:

    Do the tandems have the same gears as the MTB's, or do they have
    larger cogs? The chain [links have] to rotate more on smaller


    sprockets,

    Quoted message said:
    Quoted message said:

    causing more wear.

    Tandems tend to have the same on the back, and bigger high gears on
    the front. Eg we have 11-32/34 and 24/38/50.

    A combination that causes less wear.

    Not convinced - both end up using the 11t, which is where the worst rotation
    is.

    cheers,
    clive

  14. Clive George said:
    Quoted message said:
    Quoted message said:

    > Do the tandems have the same gears as the MTB's, or do they have
    > larger cogs? The chain [links have] to rotate more on smaller
    > sprockets, causing more wear.

    Tandems tend to have the same on the back, and bigger high gears on
    the front. Eg we have 11-32/34 and 24/38/50.

    A combination that causes less wear.

    Not convinced - both end up using the 11t, which is where the worst
    rotation is.

    Agreed the worst rotation is at the 11t but a smaller chainring causes
    more rotation still, hence more wear.

    ~PB

  15. Pete Biggs said:

    Chain links rotate more with smaller sprockets as they conform to
    the sprockets. Friction within the chain from this factor is
    highly significant. Tests have proved that larger sprockets are
    more efficient.

    OIC. You mean the rotation of the link itself as it passes over the
    sprocket. I thought you were referring to rotations of the complete
    chain.

    --
    Dave...

  16. dkahn400 said:

    OIC. You mean the rotation of the link itself as it passes over the
    sprocket. I thought you were referring to rotations of the complete
    chain.

    That's right, sorry I didn't make it clearer. It's the kind of thing I
    find difficult to put into words, but that doesn't stop me being
    interested in the subject :-)

    ~PB

  17. Pete Biggs said:
    James Annan said:

    You've just had it demonstrated to you why dirt must the main factor:
    compare the stress of a loaded tandem riding big hills in clean dry
    roads, to an MTB in muddy areas.

    Do the tandems have the same gears as the MTB's, or do they have larger
    cogs? The chain has to rotate more on smaller sprockets, causing more
    wear.

    Basically the same, although there is certainly a tendency to smaller
    granny rings for touring and hills. 18T is not unheard-of. We also like
    a large big ring for flat roads, but that is not really relevant to the
    discussion.

    Quoted message said:

    I don't know how the stresses compare anyway. Serious off-roaders apply
    serious amounts of torque.

    Actually, most of whon you are considering as "serious off-roaders" are
    probably skinny midgets who exert rather low forces and use unusually
    high gears. A pair of lardy yanks carrying a tent hauling ass up a hill
    in their granny gear, now THAT is a serious amount of torque, even
    though they are going at walking speed!

    Quoted message said:

    Not convinvced it's mostly down to dirt yet,

    Nevertheless, it is. Obviously load will also have some effect too, but
    it can not explain the order-of-magnitude (and more) differences in wear
    that are routinely found between clean and dirty use.

    James
    --
    If I have seen further than others, it is
    by treading on the toes of giants.
    http://www.ne.jp/asahi/julesandjames/home/

  18. James Annan said:
    Martin Wilson said:


    Personally I think your not firing on all
    cyclinders if you think load isn't a factor with regard chain and
    cassette wear even if its not the main factor but hopefully if you
    read some real world experiences you might think differently.

    Personally I think you're not firing on all cyclinders if you prefer to
    make up some feeble straw man rather than just read what I said, which
    was neither ambiguous nor inaccurate.

    Make up some straw man? Never heard of this before and frankly don't
    know what your talking about. I've seen enough of loads effecting
    chain wear to know its a factor even if its not the main factor its
    still significant in many situations. To almost eliminate load from
    the formula for chain wear just seems highly illogical. You know
    yourself that if that the load kept increasing there would at least
    come a point where it was significant. The OP has high levels of wear
    on the sprocket most used that has the most load applied. The wear on
    the other sprockets is much, much lighter and from the sound of it
    almost non existant. I assume the same grit and dirt moves with the
    chain and goes round all the sprockets and not just the smallest. I
    don't know the percentage of how much the smallest rear sprocket is
    used compared to the other gears. I suspect quite high but theres
    possibly more chain/teeth contact in the lower gears at any one time.
    Obviously cadence is factor too. Surely though if load wasn't a factor
    the wear and tear of the chain and sprocket teeth would be more
    general across the whole range of cassette gears.

  19. "Martin Wilson" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    The OP has high levels of wear on the sprocket most used that has
    the most load applied.

    This is almost certainly not true - what you've diagnosed as wear is
    probably the original shape.
    This puts the rest of your argument out.

    cheers,
    clive

  20. Martin Wilson said:

    On Mon, 13 Dec 2004 20:36:20 +0900, James Annan
    <[email hidden]> wrote:

    Quoted message said:
    Quoted message said:

    Personally I think you're not firing on all cyclinders if you
    prefer to make up some feeble straw man rather than just read
    what I said, which was neither ambiguous nor inaccurate.

    Make up some straw man? Never heard of this before and frankly don't
    know what your talking about.

    James is suggesting, I think, that the argument you refuted was not the
    one he was putting forward but rather a superficially similar one you
    set up just so you could knock it down. That's my understanding of a
    "straw man". Whether that's what you were actually doing I'll leave for
    the two of you to sort out.

    Quoted message said:

    The OP has high levels of wear on the sprocket most used that has
    the most load applied. The wear on the other sprockets is much,
    much lighter and from the sound of it almost non existant. I assume
    the same grit and dirt moves with the chain and goes round all the
    sprockets and not just the smallest. I don't know the percentage of
    how much the smallest rear sprocket is used compared to the other
    gears. I suspect quite high but theres possibly more chain/teeth
    contact in the lower gears at any one time. Obviously cadence is
    factor too. Surely though if load wasn't a factor the wear and tear
    of the chain and sprocket teeth would be more general across the
    whole range of cassette gears.

    In the OP's case the wear is greatest on the smallest sprocket because
    that's the one he uses most of the time. First the chain wears causing
    it to "stretch". Once it has stretched sprocket wear begins to
    accelerate. The more stretched the chain, the faster the sprocket
    wears. The sprockets that wear most are the ones that are used most.
    I've personally worn out 2 and 3 in a 6 sprocket cluster by continuing
    to use a stretched chain. 4 was less worn and 1 (the largest) and 5 and
    6 (the smallest) were hardly worn at all.

    I believe distance covered is far more significant in this than either
    load or cadence. No matter what gear you are in each tooth of the
    engaged sprocket meshes with a chain link once per wheel revolution.
    The point about the larger sprockets having more teeth in contact with
    the chain is misleading, I think, because the stretched chain no longer
    meshes properly with the teeth; the load is concentrated on the top
    teeth until the sprocket has worn sufficiently to conform to the
    stretched chain.

    --
    Dave...

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