Cycling Equipment · Public discussion

My lowbudget lighting system

Started by Traveller V.116 · · Last activity · 6 posts · 668 views

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Cycling Equipment
Published
30 September 2003
Last activity
30 September 2003
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Traveller V.116
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  1. After looking at commercially made headlights - which are either very bright but expensive, heavy,
    and very short on the runtime, or dim but cheap - I decided to roll my own. Keep in mind that I have
    great night vision, and the suburbs I ride are usually fairly well lit.

    The headlight consists of three ganged - that's right, I said three - small 6-volt flashlights that
    take flange based bulbs. The lights are sold at Family Dollar as mini-lanterns for a buck each; the
    case is clear plastic w/ many colors available. I chose yellow, to maximize side visability. By
    themselves, the beam is a tight spot with a small amount of scatter. Ganged as they are in my setup,
    it's a wide beam with quite a bit of usable scatter. I removed the attached wire handle/stand from
    each light, and installed 6- volt K13 krypton bulbs in each. Then I mounted them onto a short piece
    of 1" PVC tube; two to each side and one on top. Overriding the internal switch in each, I wired
    them in parrelel to a bar mounted toggle switch, which feeds power from a 6-volt, 4ah gel cell. The
    set is mounted onto a reflector mount which is bolted onto the fork arch over the brake. It's almost
    as bright as a lowbeam motorcycle headlight, managing to illuminate reflectors at about 1/8 mile on
    a clear night. I've gotten 3 hours operation out of it between charges, with plenty left over.

    Two LED taillights - one steadyburning, one set to flash - and amber tireflys complete the setup.

    In operation, I've been able to see and avoid all the normal death cookies - grills, manholes,
    beercans and other junk, roaving cats and dogs, teenagers walking the streets after dark, kids on
    bikes after dark, ect... And a lot of respect from drivers. Could be the unusual three-beam
    headlight, could be that I'm lit up like a Xmas tree, but drivers don't cut me off, and even slow
    down until I pass. Now how cool is that?

  2. Are you going to put up some pictures of this?? I"m all for DIY and would love to see your setup!

    As for lighting.. I have an old helmet light setup that retailed for like $400 at the time, but the
    sealed lead acid 12V is dead. So I was looking for replacements..

    Mike mikebeauchamp.commikebeauchamp.com

    "Traveller v.116" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    After looking at commercially made headlights - which are either very


    bright

    Quoted message said:

    but expensive, heavy, and very short on the runtime, or dim but cheap - I decided to roll my own.
    Keep in mind that I have great night vision, and


    the

    Quoted message said:

    suburbs I ride are usually fairly well lit.

    The headlight consists of three ganged - that's right, I said three -


    small

    Quoted message said:

    6-volt flashlights that take flange based bulbs. The lights are sold at Family Dollar as
    mini-lanterns for a buck each; the case is clear plastic


    w/

    Quoted message said:

    many colors available. I chose yellow, to maximize side visability. By themselves, the beam is a
    tight spot with a small amount of scatter.


    Ganged

    Quoted message said:

    as they are in my setup, it's a wide beam with quite a bit of usable


    scatter.

    Quoted message said:

    I removed the attached wire handle/stand from each light, and installed 6- volt K13 krypton bulbs
    in each. Then I mounted them onto a short piece of


    1"

    Quoted message said:

    PVC tube; two to each side and one on top. Overriding the internal switch


    in

    Quoted message said:

    each, I wired them in parrelel to a bar mounted toggle switch, which feeds power from a 6-volt,
    4ah gel cell. The set is mounted onto a reflector mount which is bolted onto the fork


    arch

    Quoted message said:

    over the brake. It's almost as bright as a lowbeam motorcycle headlight, managing to illuminate
    reflectors at about 1/8 mile on a clear night. I've gotten 3 hours operation out of it between
    charges, with plenty left over.

    Two LED taillights - one steadyburning, one set to flash - and amber


    tireflys

    Quoted message said:

    complete the setup.

    In operation, I've been able to see and avoid all the normal death


    cookies -

    Quoted message said:

    grills, manholes, beercans and other junk, roaving cats and dogs,


    teenagers

    Quoted message said:

    walking the streets after dark, kids on bikes after dark, ect... And a lot


    of

    Quoted message said:

    respect from drivers. Could be the unusual three-beam headlight, could be that I'm lit up like a
    Xmas tree, but drivers don't cut me off, and even


    slow

    Quoted message said:

    down until I pass. Now how cool is that?

  3. "Mike Beauchamp" <[email hidden]> wrote in :"]news:[email hidden]:

    Quoted message said:

    Are you going to put up some pictures of this?? I"m all for DIY and would love to see your setup!

    I don't have a website to put 'em on, do you have a email addy I can send some pics to?

    Quoted message said:


    As for lighting.. I have an old helmet light setup that retailed for like $400 at the time, but
    the sealed lead acid 12V is dead. So I was looking for replacements..

    You can find gel cells cheap at Lowe's, or at some online stores.

    Quoted message said:

    Mike mikebeauchamp.commikebeauchamp.com

  4. If you want me to host a few files or something, just email me..

    Mike mikebeauchamp.commikebeauchamp.com

    "Traveller v.116" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    "Mike Beauchamp" <[email hidden]> wrote in :"]news:[email hidden]:

    Quoted message said:

    Are you going to put up some pictures of this?? I"m all for DIY and would love to see your
    setup!

    I don't have a website to put 'em on, do you have a email addy I can send some pics to?

    Quoted message said:


    As for lighting.. I have an old helmet light setup that retailed for like $400 at the time, but
    the sealed lead acid 12V is dead. So I was looking for replacements..

    You can find gel cells cheap at Lowe's, or at some online stores.

    Quoted message said:

    Mike mikebeauchamp.commikebeauchamp.com

  5. Mike Beauchamp' may have said:

    Are you going to put up some pictures of this?? I"m all for DIY and would love to see your setup!

    As for lighting.. I have an old helmet light setup that retailed for like $400 at the time, but the
    sealed lead acid 12V is dead. So I was looking for replacements..

    A lot of older camcorder batteries are lead-acid 12V, you might take a look and see if one of them
    is familiar.

    --
    My email address is antispammed; pull WEEDS if replying via e-mail. Yes, I have a killfile. If I
    don't respond to something, it's also possible that I'm busy.

  6. Traveller v.116 said:

    respect from drivers. Could be the unusual three-beam headlight, could be that I'm lit up like a
    Xmas tree, but drivers don't cut me off, and even slow down until I pass. Now how cool is that?

    Sounds like a nice formula. How about some photos?

    --
    Rick Onanian

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