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LIIon v NiMH batteries?

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UK and Europe
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13 October 2004
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Pete Biggs
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  1. Apart from cost, do LiIon batteries have any disadvantages over NiMH
    batteries?

    How are they when it comes to durability, reliabilty, and dealing with cold
    conditions, etc?

    Thanks. (Apologies for not Googling on this one but I have limited internet
    access & time this week).

    ~PB

  2. "Pete Biggs" <p@melonbiggs{remove fruit}.tc> wrote in message
    news:[email hidden]...

    Quoted message said:

    Apart from cost, do LiIon batteries have any disadvantages over NiMH
    batteries?

    How are they when it comes to durability, reliabilty, and dealing with


    cold

    Quoted message said:

    conditions, etc?

    Thanks. (Apologies for not Googling on this one but I have limited


    internet

    Quoted message said:

    access & time this week).

    ~PB

    the discharge curve is better for LiIon batteries than Nimh so they will run
    slightly longer and they don't suffer from memory effect when re-charging,
    they don't have to be totally dead to recharge them.

    cheers
    Jon_H

  3. Jon_H said:


    the discharge curve is better for LiIon batteries than Nimh so they will run
    slightly longer and they don't suffer from memory effect when re-charging,
    they don't have to be totally dead to recharge them.

    cheers
    Jon_H

    I thought memory effect was limited to NiCad batteries not Nimh?
    Also don't you need quite an expensive charger for Lion
    batteries to avoid fires?

  4. Vincent Wilcox said:
    Jon_H said:


    the discharge curve is better for LiIon batteries than Nimh so they will run
    slightly longer and they don't suffer from memory effect when re-charging,
    they don't have to be totally dead to recharge them.

    I thought memory effect was limited to NiCad batteries not Nimh?

    The memory effect does not affect NiCad or NiMH. The memory effect
    was demonstrated for one type of NiCd cell (sintered, I think,
    but I'm not going to bother to check) in one very specific situation
    with precisely identical charge/discharge cycles (orbitting
    satelites). In any cells you are likely to get your hands on, it
    doesn't exist. In any use outside of orbit, it doesn't exist.

    That's not to say that other types of abuse might reduce teh apparent
    capacity of some cells, and a full discharge / charge cycle might
    restore some of it, but it's not 'memory effect' in terms of repeated
    regular cycles.

    Quoted message said:

    Also don't you need quite an expensive charger for Lion
    batteries to avoid fires?

    You need a specific charger.

    You also need to treat them with care - they are noxious and
    potentially violently combust when damaged or abused.

    They have good energy density, but relatively poor current capacity
    (ie instantaneous power). This can be addressed by putting packs in
    parrallel, but is probably unecesary for bike lights (I have an
    electric model hovercraft that will draw 50 A from teh propulsion
    battery, it prefers NiCd to NiMH and Li-Ion really wouldn't like it).

    They must not be fully drained.

    Personally, I think NiMH are still better for bike-light applications,
    largely because they are more rugged and less likely to combust if
    slightly abused.

    regards, Ian SMith
    --
    |\ /| no .sig
    |o o|
    |/ \|

  5. Memory is blamed in place of poor charging techniques and hardware. You cannot get memory from a properly designed charger.

    Now for the Li-Ions. They have much higher energy density than Ni and offer better low temperature performance than any other type. Unfortunately, they can not be charged as fast as NiCd but this point is not valid unless one has a proper rapid charger for NiCd. For LiIon, maximum rate chargers are common but still take one hour. My Ni charger will fully charge NiCd in under 20 minutes (4C where Li can only be charged at 1C) .

    For durability, NOTHING beats NiCd. Even NiMH will not tolerate physical abuse as well as NiCd. NiCd, properly charged, will outlast NiMH by 20% on charge cycles. Ni batteries also have very durable construction and will not burst into flames when damaged. Li Ion also have additional circuitry to protect the cells and this only adds to critical path failures.

  6. Ian Smith said:


    The memory effect does not affect NiCad or NiMH. The memory effect
    was demonstrated for one type of NiCd cell (sintered, I think,
    but I'm not going to bother to check) in one very specific situation
    with precisely identical charge/discharge cycles (orbitting
    satelites). In any cells you are likely to get your hands on, it
    doesn't exist. In any use outside of orbit, it doesn't exist.

    That's not to say that other types of abuse might reduce teh apparent
    capacity of some cells, and a full discharge / charge cycle might
    restore some of it, but it's not 'memory effect' in terms of repeated
    regular cycles.

    That may be the theory but my experience was NiCd were pretty fussy and
    died early and was backed up with all sorts of articles in e.g. video
    camera magazines about the black magic of keeping them working. Maybe
    it was bad chargers, maybe it was all in my imagination but the reality
    was they did not last. NiMH were a lot better but I have to say the Li
    ion batteries I have been using over recent years have been a blessed
    relief and just work. I use them on my laptop and cellphone and whether
    all this stuff about combustion is true or not I don't know but I also
    know of nobody who has ever said they've experienced that problem with
    Li ion.

    So my advice is if you are prepared to get into selecting fancy chargers
    and looking after your batteries go for the black art of NiCd but if you
    want something thats reliable and works off the shelf get a Li ion.

    Tony

  7. Ian Smith <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:
    Vincent Wilcox said:
    Jon_H said:


    the discharge curve is better for LiIon batteries than Nimh so they
    will run slightly longer and they don't suffer from memory effect
    when re-charging, they don't have to be totally dead to recharge
    them.

    I thought memory effect was limited to NiCad batteries not Nimh?

    The memory effect does not affect NiCad or NiMH. The memory effect
    was demonstrated for one type of NiCd cell (sintered, I think,
    but I'm not going to bother to check) in one very specific situation
    with precisely identical charge/discharge cycles (orbitting
    satelites). In any cells you are likely to get your hands on, it
    doesn't exist. In any use outside of orbit, it doesn't exist.

    You obviously know a lot more than I do about the technicalities, but I
    can definitively state from experience that when mobile phones had
    Nicads, I saw many examples of 'the memory effect' (i.e. unless you
    discharge them fully, they won't take a full charge). Mobile phone batts
    improved no end with the advent of NiMH batteries.

    Like I say, you know what you're on about & I don't, but c.1996 I started
    specifying that my then-employers only buy NiMH mobile batteries (which
    were more expensive then), because Nicads just weren't up to normal day-
    to-day usage. Most people incl. me couldn't be bothered or didn't have
    the time to fully discharge Nicads, prior to recharging.

    I remember a long time ago during the 'transportable' (car-battery-size)
    mobile phone period that some people used to rig up a light bulb with
    some wires so they could fully discharge their big Nicad packs. I believe
    that some of the (later) Nicad-era mobile charging cradles also had
    'discharge' buttons to drain any remaining charge off before recharging.

    --
    Chris Bardell
    [Remove favourite mode of transport from email address]

  8. Vincent Wilcox [email hidden] opined the following...

    Quoted message said:

    I thought memory effect was limited to NiCad batteries not Nimh?
    Also don't you need quite an expensive charger for Lion
    batteries to avoid fires?

    Memory effect is largely a myth it appears. Try googling for it.

    Yes you do need a special charger for Li ion (If you don't want them to
    go pop!), but equally you need a special charger for NiMH / NiCad if you
    want to charge them quickly / properly.

    Jon

  9. Weisse Luft said:

    Now for the Li-Ions. They have much higher energy density than Ni

    That's the main attraction for me. The particular battery in mind has an
    extra cell included to make the lamps even brighter -- practical because the
    cells are so light/small, I guess.

    Quoted message said:

    and
    offer better low temperature performance than any other type.

    That's good news (for winter cycling!). I didn't know that.

    Quoted message said:

    Unfortunately, they can not be charged as fast as NiCd but this point
    is not valid unless one has a proper rapid charger for NiCd. For
    LiIon, maximum rate chargers are common but still take one hour. My
    Ni charger will fully charge NiCd in under 20 minutes (4C where Li
    can only be charged at 1C) .

    Charging overnight will be fine for me.

    Quoted message said:

    For durability, NOTHING beats NiCd. Even NiMH will not tolerate
    physical abuse as well as NiCd. NiCd, properly charged, will outlast
    NiMH by 20% on charge cycles.

    I'm avoiding the weight of NiCads for this application so they're not on the
    menu (unless I decide on something much cheaper altogether).

    Quoted message said:

    Ni batteries also have very durable
    construction and will not burst into flames when damaged.

    What kind of damage or abuse causes Li-Ions to combust?

    Note: I would use a special charger included with the package. Battery with
    charger costs £50 more than the NiMH version (with smart charger) and comes
    with 1.2 more volts. At risk of advertising Lumicycle again, it's one of
    their cycle light systems I'm considering (very seriously now). I'm
    thinking it's worth investing as much as possible in the battery then worry
    about the lamps & accessories afterwards as they're relatively cheap to
    upgrade/add.

    Quoted message said:

    Li Ion also
    have additional circuitry to protect the cells and this only adds to
    critical path failures.

    Can you give me an idea of what "critical path failures" are please.

    Cheers, and thanks also to Ian and Tony.

    ~PB

  10. Pete,

    In the rare occurrence of a single cell failure, the mode most common to mid-life span Ni cells is a dead short. All the cell's energy is dumped into the short and the cell is taken out of the battery, reducing the voltage by 1.25 V. With a 10 cell pack, this reduces voltage somewhat but for most types of lights, there is still enough to get you home.

    With Li-polymer cells, shorting is an even bigger problem because the internal damage will eventually cause the cell to become open, resulting in a broken battery circuit and zero voltage.

    Since over current in the Li-poly cell can cause internal shorting, most cells have additional circuitry to guard against this. It can be a simple as a fuse or more complex as in a solid state device. Either way, over current will result in a open circuit. Ni batteries will produce enough current to cook themselves into death but they will not take out the entire battery...well, the heat produced COULD take the entire battery out (and I have had this on one of my flight packs, a cell went short when the pack had a full charge and the KOH electrolyte shorted the rest of the pack as well as cooking the rest but it still held a 1.2 V/cell charge)

  11. Tony Raven [email hidden] opined the following...

    Quoted message said:

    That may be the theory but my experience was NiCd were pretty fussy and
    died early and was backed up with all sorts of articles in e.g. video
    camera magazines about the black magic of keeping them working. Maybe
    it was bad chargers, maybe it was all in my imagination but the reality
    was they did not last. NiMH were a lot better but I have to say the Li
    ion batteries I have been using over recent years have been a blessed
    relief and just work. I use them on my laptop and cellphone and whether
    all this stuff about combustion is true or not I don't know but I also
    know of nobody who has ever said they've experienced that problem with
    Li ion.

    I suspect a lot of that is also to do with battery design. A NiCad now
    is not the same as one ten years ago. The engineering technology has
    improved and this has been reflected in the performance of the
    batteries.

    Quoted message said:

    So my advice is if you are prepared to get into selecting fancy chargers
    and looking after your batteries go for the black art of NiCd but if you
    want something thats reliable and works off the shelf get a Li ion.

    If you are building your own then the "black art of NiCad" consists of a
    constant current device at about 1/10th or less of the battery capacity
    and just connect it up. The technology only gets clever when it comes to
    rapid charging when change in the rate of voltage change and or /
    temperature must be monitored in order to prevent overcharging. The same
    is true of Li ion, only the control circuitry is a little more complex.

    If you overcharge a NiCad / NiMH you will reduce the capacity by causing
    it to vent hydrogen. If you are _really_ unlucky this could catch fire
    but you have to seriously whack it to make it happen.

    If you overcharge a Li Ion you are "entering a world of pain". :-)

    If you are buying off the shelf setups (Charger / battery pack) then a
    NiMH will cost significantly less than Li ion and is a more thoroughly
    proven technology. If you are building your own chargers then you should
    already know which technology you will be working with! ;-)

    Jon

  12. Jon Senior said:

    ...
    If you are buying off the shelf setups (Charger / battery pack) then a
    NiMH will cost significantly less than Li ion and is a more thoroughly
    proven technology. If you are building your own chargers then you should
    already know which technology you will be working with! ;-)

    Li-Ion cells store you more electricity in less size and weight and work
    well at low temperatures, which are all good properties. I believe they
    appear to be more robust than NiCd or NiMH cells in 'real world'
    applications like phones and bike lights simply because it's not safe to
    use them without pretty advanced charge and discharge management, so
    they lead a rather cosy existence and last a long time in regular use.
    This is of course another good thing, but all that technology costs
    money. I believe it's worth it, but then I'm biased!

    Chris

  13. Ian Smith said:
    Quoted message said:
    Quoted message said:

    the discharge curve is better for LiIon batteries than Nimh so they
    will run slightly longer and they don't suffer from memory effect
    when re-charging, they don't have to be totally dead to recharge
    them.

    I thought memory effect was limited to NiCad batteries not Nimh?

    The memory effect does not affect NiCad or NiMH. The memory effect
    was demonstrated for one type of NiCd cell (sintered, I think,
    but I'm not going to bother to check) in one very specific situation
    with precisely identical charge/discharge cycles (orbitting
    satelites). In any cells you are likely to get your hands on, it
    doesn't exist. In any use outside of orbit, it doesn't exist.

    Hmm, every set of NiCD batteries I've had have crapped out within a few
    months of heavy use.
    That's been in a mobile phone (those were the days), a charger, a walkman,
    an MP3 player and a torch.

    I'm not disputing what you're saying, I've just never had the same problems
    with either Li-Ion or NiMH batteries :|

  14. Pete Biggs <p@melonbiggs{remove fruit}.tc> wrote:

    : Note: I would use a special charger included with the package.

    Make sure you pay the extra 20 quid or so to get Lumi's smart charger.

    You basic idea is good: spend the money on the battery and the charger,
    worry about the lights later.

    Arthur

    --
    Arthur Clune PGP/GPG Key: http://www.clune.org/pubkey.txt
    "Blogs are neither necessary nor sufficient for evil to triumph.
    They're just what we call an enabling technology" - Danny O'Brien

  15. Pete Biggs p@melonbiggs{remove said:


    That's the main attraction for me. The particular battery in mind has an
    extra cell included to make the lamps even brighter -- practical because the
    cells are so light/small, I guess.

    No it doesn't. Li-Ion cells have a nominal voltage of 3.6V. 14.4 is
    a 4-cell pack - it's as close as you can get to the slightly-over-12
    that is desired.

    Quoted message said:

    What kind of damage or abuse causes Li-Ions to combust?

    Shorting it, physical damage, over-charging it, over-discharging it,
    looking at it funny, or being disparaging about its mother. If you
    ever get a Li-ion battery you're not 100% confident about, if you
    decide you must charge it, do it somewhere where you'd be entirely
    happy letting off a moderate size roman candle.

    Looking for something else, I've just come across this summary of teh
    differences between NiCd, NiMh and Li-Ion. It reads like it's a few
    years old (mid-late 90s), but the basic gist of it looks about right
    to me:

    http://www.national.com/appinfo/power/files/f19.pdf

    regards, Ian Smith
    --
    |\ /| no .sig
    |o o|
    |/ \|

  16. "Jon Senior" <jon_AT_restlesslemon_DOTco_DOT_uk> wrote in message
    news:[email hidden]...

    Quoted message said:

    I suspect a lot of that is also to do with battery design. A NiCad now
    is not the same as one ten years ago. The engineering technology has
    improved and this has been reflected in the performance of the
    batteries.

    ....

    Quoted message said:

    If you are building your own then the "black art of NiCad" consists of a
    constant current device at about 1/10th or less of the battery capacity
    and just connect it up.

    Er - isn't the main cause of knackering nicads bad charging? With a proper
    smart charger (such as is required for liions to avoid pain), they can be as
    easy to use.

    Not that I'd touch nicads any more since nimh got cheap.

    cheers,
    clive

  17. In article <[email hidden]>, [email hidden]
    says...

    Quoted message said:

    Er - isn't the main cause of knackering nicads bad charging? With a proper
    smart charger (such as is required for liions to avoid pain), they can beas
    easy to use.

    Most NiCads (according to the link that Ian posted - Thanks) will easily
    tolerate C/10 and most NiMHs will happily survive C/40 with no damage.
    Basically what happens is you put too much energy in and hydrogen is
    released but is reabsorbed at the same rate so there is no damage due to
    loss of hydrogen. Push the energy in faster and this is no longer the
    case at which point the cells discharge hydrogen and you get a reduced
    capacity.

    By trickle-charging you remove the risk of this happening, but the
    obvious trade-off is that it takes a very long time to charge the
    batteries.

    The "smart" chargers will allow you to charge at much higher rates
    without risk to the battery. The one I bought for my home build battery
    pack came from CPC, cost around £10 and will deliver 1A until it detects
    a change in dV/dT. Thus my battery pack takes about 4-5hours for a
    complete safe charge.

    Quoted message said:

    Not that I'd touch nicads any more since nimh got cheap.

    Good isn't it? My battery pack cost me about £35 to build but had twice
    the life-span of the SLA that my original halogen came with and
    overvolted the lamp enough to make it significantly brighter. Oh yeah...
    and it weighed half as much!

    Jon

  18. Tony Raven said:
    Ian Smith said:


    The memory effect does not affect NiCad or NiMH. The memory effect
    was demonstrated for one type of NiCd cell (sintered, I think,
    but I'm not going to bother to check) in one very specific situation
    with precisely identical charge/discharge cycles (orbitting
    satelites). In any cells you are likely to get your hands on, it
    doesn't exist. In any use outside of orbit, it doesn't exist.

    That's not to say that other types of abuse might reduce teh apparent
    capacity of some cells, and a full discharge / charge cycle might
    restore some of it, but it's not 'memory effect' in terms of repeated
    regular cycles.

    That may be the theory but my experience was NiCd were pretty fussy and
    died early

    I think that's more to do with crappy charger design - NiCd are
    tolerant of crappy chargers, so equipment had really crappy chargers.
    For example, a bog standard NiCd may handle C/4 many times with no
    charge termination, and 4 hr charge is considered acceptable by the
    manufacturer's market research droids, so a C/4 charger is what yuou
    have.

    Allong come NiMH, which die very fast if you give them more than C/10
    without termination. Marketeers decide 12 to 14 hr charge is not
    acceptable, so they have to provide a semi-smart charger that actually
    monitors what the battery is up to and has some sort of termination.
    They may still only provide a C/4 charger, but now it terminates when
    teh battery is full and switches to maybe C/30. This is much less
    abusive, and the NiMH cells so treated last much longer.
    (Incidentally, this is what lumi do - a C/4 charger that then
    terminates to a trickle when it detyects teh battery is full).

    I think NiMH are also somewhat less prone to crystal-growth failuer
    mechanisms, but my knowledge of teh chemistry is not so good as to
    swear to that.

    Quoted message said:

    NiMH were a lot better but I have to say the Li ion batteries I have
    been using over recent years have been a blessed relief and just
    work.

    This I think is the same syndrome, only more so. Li-Ion chemsitry is
    so delicate that no manufacturer in their right minds lets mr average
    consumer loose on them. They ensure this by all having proprietary
    battery packaging / contacts etc, and supplying a specific charger
    with each appliance. These chargers _are_ smart, and very gently and
    tenderly protect the cells against all sorts of things. Many
    batteries have built-in protection circuity, and some are fairly smart
    in their own right. Li-Ion chargers are smarter than almost any
    NiCd/NiMH charger.

    Quoted message said:

    So my advice is if you are prepared to get into selecting fancy chargers
    and looking after your batteries go for the black art of NiCd but if you
    want something thats reliable and works off the shelf get a Li ion.

    All you're doing there is getting even further into even fancier
    chargers, it's just that you don't realise you are.

    regards, Ian SMith
    --
    |\ /| no .sig
    |o o|
    |/ \|

  19. Ian Smith said:
    Quoted message said:

    That's the main attraction for me. The particular battery in mind
    has an extra cell included to make the lamps even brighter --
    practical because the cells are so light/small, I guess.

    No it doesn't. Li-Ion cells have a nominal voltage of 3.6V. 14.4 is
    a 4-cell pack - it's as close as you can get to the slightly-over-12
    that is desired.

    I don't know where I got "14.4" from. The Lumicycle site says "14.8V".
    Thanks for the correction anyway.

    /snip

    Quoted message said:

    Looking for something else, I've just come across this summary of teh
    differences between NiCd, NiMh and Li-Ion. It reads like it's a few
    years old (mid-late 90s), but the basic gist of it looks about right
    to me:

    http://www.national.com/appinfo/power/files/f19.pdf

    Many thanks for the link.
    The article brings up a very important point (that I don't think anyone
    has mentioned; sorry if I missed it):
    Cell discharge curve of Li-Ion is nothing like as flat as that of NiCd
    or NiMh, meaning (I suppose) that the lights will dim significantly during
    use unless some voltage regulation is used. I wonder if Lumicycle use any
    special circuitry? How does the discharge curve compare to alkalines though
    (so I compare to my experience of how alkalines fade in bog standard
    lights)?
    This could be enough to put me off the Li-Ion 14.8V option. I think I'd
    rather have a more constant voltage even if the lamps weren't quite as
    bright initially (with NiMh 13.2V). The £50 saving (even accounting for
    smart charger) would make the extra weight more palatable*.

    * Although £50 to save 175g is pretty good considering what the price/weight
    difference between a Record and Chorus bottom bracket is, for example
    (components that are functionally identical).

    ~PB

  20. I said:

    Cell discharge curve of Li-Ion is nothing like as flat as that of
    NiCd or NiMh, meaning (I suppose) that the lights will dim
    significantly during use unless some voltage regulation is used.

    Update: Reply from Lumicycle:

    "The LiIon battery starts off at 15v, it will drop down to 14v then stay
    at 14v for most of the charge, nearer the end it will drop down a bit to 13
    then 12v where the protection circuit will shut off the lamps. So
    effectively the lights will not go dim at all."

    ~PB

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