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Invention: Run Flat Tires for Mountain Bikes

Started by B. Sanders · · Last activity · 14 posts · 1,860 views

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Mountain Bikes
Published
7 May 2003
Last activity
9 May 2003
Original author
B. Sanders
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  1. I've invented a run-flat mountain bike tire system, offering several benefits:

    - Allows aggressive riding at extremely low pressures
    - Limp-home mode at 0 psi
    - Prevents rim damage from ground contact
    - Locks tire to rim at all pressures
    - Simple, reliable, user serviceable/replaceable
    - Very lightweight system

    Now what? I can't build and test a prototype without specialized, expensive tire building equipment.
    I'll need to partner with a tire mfr. for this one. Don't want to approach tire mfr's without a
    patent in hand. Patents are expensive ($10k, or more). Catch-22. A patent agent (legit, recommended)
    told me that all I need is "prior art" (diagrams of the design) notarized and date-authenticated. I
    have 1 year to bring the product to market before filing for a patent in the US. Diligence in
    product development and prior art take precedence over patent thieving, apparently. (Nice to know,
    isn't it?)

    Does this sound like a product worth developing? I don't know much about the possible market for
    such a product. It will be about 150 grams heavier than normal tires, and about 2x as expensive, so
    it's not for everybody.

    -Barry

  2. "B. Sanders" <[email hidden]> wrote in message news:q_bua.767242$L1.216599@sccrnsc02...

    Quoted message said:

    I've invented a run-flat mountain bike tire system, offering several benefits:

    - Allows aggressive riding at extremely low pressures
    - Limp-home mode at 0 psi
    - Prevents rim damage from ground contact
    - Locks tire to rim at all pressures
    - Simple, reliable, user serviceable/replaceable
    - Very lightweight system

    Now what? I can't build and test a prototype without specialized,


    expensive

    Quoted message said:

    tire building equipment. I'll need to partner with a tire mfr. for this one. Don't want to
    approach tire mfr's without a patent in hand. Patents


    are

    Quoted message said:

    expensive ($10k, or more). Catch-22. A patent agent (legit, recommended) told me that all I need
    is "prior art" (diagrams of the design) notarized and date-authenticated. I have 1 year to bring
    the product to market


    before

    Quoted message said:

    filing for a patent in the US. Diligence in product development and prior art take precedence over
    patent thieving, apparently. (Nice to know, isn't it?)

    Does this sound like a product worth developing? I don't know much about the possible market for
    such a product. It will be about 150 grams


    heavier

    Quoted message said:

    than normal tires, and about 2x as expensive, so it's not for everybody.

    -Barry

    I can't think of anybody who's so blighted by punctures that they'd shell out twice the odds to not
    cure it properly. You might sell a few to Wally World customers, but I figure those who haven't just
    bought a bike on a whim will stick with patches which don't weigh 150g more, cost twice as much and
    result in a [censored] handling bike.

    As for commuting on glass strewn streets, I find old inner tubes slit and wrapped around the inner
    tube to be more than sufficient to stop 90% of punctures.

    My two cents.

    Andy "Think Prevention?" Chequer

  3. "Andy Chequer" <andy@(youdontwantthisbitinit)thisisasparagus.com> wrote in message
    "]news:[email hidden]...

    Quoted message said:


    "B. Sanders" <[email hidden]> wrote in message news:q_bua.767242$L1.216599@sccrnsc02...

    Quoted message said:

    I've invented a run-flat mountain bike tire system, offering several benefits:

    - Allows aggressive riding at extremely low pressures
    - Limp-home mode at 0 psi
    - Prevents rim damage from ground contact
    - Locks tire to rim at all pressures
    - Simple, reliable, user serviceable/replaceable
    - Very lightweight system

    Now what? I can't build and test a prototype without specialized,


    expensive

    Quoted message said:

    tire building equipment. I'll need to partner with a tire mfr. for this one. Don't want to
    approach tire mfr's without a patent in hand. Patents


    are

    Quoted message said:

    expensive ($10k, or more). Catch-22. A patent agent (legit, recommended) told me that all I need
    is "prior art" (diagrams of the design)


    notarized

    Quoted message said:
    Quoted message said:

    and date-authenticated. I have 1 year to bring the product to market


    before

    Quoted message said:

    filing for a patent in the US. Diligence in product development and


    prior

    Quoted message said:
    Quoted message said:

    art take precedence over patent thieving, apparently. (Nice to know,


    isn't

    Quoted message said:
    Quoted message said:

    it?)

    Does this sound like a product worth developing? I don't know much


    about

    Quoted message said:
    Quoted message said:

    the possible market for such a product. It will be about 150 grams


    heavier

    Quoted message said:

    than normal tires, and about 2x as expensive, so it's not for everybody.

    -Barry

    I can't think of anybody who's so blighted by punctures that they'd shell out twice the odds to
    not cure it properly. You might sell a few to Wally World customers, but I figure those who
    haven't just bought a bike on a


    whim

    Quoted message said:

    will stick with patches which don't weigh 150g more, cost twice as much


    and

    Quoted message said:

    result in a [censored] handling bike.

    As for commuting on glass strewn streets, I find old inner tubes slit and wrapped around the inner
    tube to be more than sufficient to stop 90% of punctures.

    My two cents.

    Andy "Think Prevention?" Chequer

    Or you can go "expensive" and get Mr. Tuffys. In Arizona, another inner tube might not be enough to
    stop the slew of cactus needles. I rode with
    Mr. Tuffys and Slime-filled tubes, but then I don't like changing or repairing tubes.

    --
    Bob ctviggen at rcn dot com

  4. "Andy Chequer" <andy@(youdontwantthisbitinit)thisisasparagus.com> wrote in message
    "]news:[email hidden]...

    Quoted message said:


    "B. Sanders" <[email hidden]> wrote in message news:q_bua.767242$L1.216599@sccrnsc02...

    Quoted message said:

    I've invented a run-flat mountain bike tire system, offering several benefits:

    - Allows aggressive riding at extremely low pressures
    - Limp-home mode at 0 psi
    - Prevents rim damage from ground contact
    - Locks tire to rim at all pressures
    - Simple, reliable, user serviceable/replaceable
    - Very lightweight system

    Now what? I can't build and test a prototype without specialized,


    expensive

    Quoted message said:

    tire building equipment. I'll need to partner with a tire mfr. for this one. Don't want to
    approach tire mfr's without a patent in hand. Patents


    are

    Quoted message said:

    expensive ($10k, or more). Catch-22. A patent agent (legit, recommended) told me that all I need
    is "prior art" (diagrams of the design)


    notarized

    Quoted message said:
    Quoted message said:

    and date-authenticated. I have 1 year to bring the product to market


    before

    Quoted message said:

    filing for a patent in the US. Diligence in product development and


    prior

    Quoted message said:
    Quoted message said:

    art take precedence over patent thieving, apparently. (Nice to know,


    isn't

    Quoted message said:
    Quoted message said:

    it?)

    Does this sound like a product worth developing? I don't know much


    about

    Quoted message said:
    Quoted message said:

    the possible market for such a product. It will be about 150 grams


    heavier

    Quoted message said:

    than normal tires, and about 2x as expensive, so it's not for everybody.

    -Barry

    I can't think of anybody who's so blighted by punctures that they'd shell out twice the odds to
    not cure it properly. You might sell a few to Wally World customers, but I figure those who
    haven't just bought a bike on a


    whim

    Quoted message said:

    will stick with patches which don't weigh 150g more, cost twice as much


    and

    Quoted message said:

    result in a [censored] handling bike.

    Actually, these tires would be marketed to extreme mountain bikers who need reliability and best
    possible traction, which requires very low tire pressure. Of course, you can pump 'em up if you want
    more pressure. It's just that you can also let out the air for those technical root-infested
    nightmare climbs, and still not risk ruining the rims when things get ugly. The limp-home run-flat
    capability is just icing on the cake, not the primary purpose of the product.

    Quoted message said:

    As for commuting on glass strewn streets, I find old inner tubes slit and wrapped around the inner
    tube to be more than sufficient to stop 90% of punctures.

    That's a different application. The tire system I've invented is for off-road use in extreme
    conditions requiring maximum traction, where the trail is punctuated by rim-endangering
    wildly-varying terrain (drops, rock fields, etc). There currently is no tire system that I'm aware
    of which addresses all of these issues well.

    BTW: They are *not* airless tires.

    Thanks for the input, Andy.

    -Barry

  5. "B. Sanders" <[email hidden]> wrote

    Quoted message said:


    That's a different application. The tire system I've invented is for off-road use in extreme
    conditions requiring maximum traction, where the trail is punctuated by rim-endangering
    wildly-varying terrain (drops, rock fields, etc). There currently is no tire system that I'm aware
    of which addresses all of these issues well.

    BTW: They are *not* airless tires.

    Without wanting you to divulge any crucial details, I have trouble visualizing a non airless tire,
    that can operate a very low or no airpressre, and still give adequate protection to the rim.

    With a tire of any conventional thickness and no air, there is only so much 'meat' between the rock
    and the rim.

    Hope it works, though...😉

    Pete

  6. "Pete" <[email hidden]> wrote in message "]news:[email hidden]...

    Quoted message said:


    "B. Sanders" <[email hidden]> wrote

    Quoted message said:


    That's a different application. The tire system I've invented is for off-road use in extreme
    conditions requiring maximum traction, where the trail is punctuated by rim-endangering
    wildly-varying terrain (drops,


    rock

    Quoted message said:
    Quoted message said:

    fields, etc). There currently is no tire system that I'm aware of which addresses all of these
    issues well.

    BTW: They are *not* airless tires.

    Without wanting you to divulge any crucial details, I have trouble visualizing a non airless tire,
    that can operate a very low or no airpressre, and still give adequate protection to the rim.

    With a tire of any conventional thickness and no air, there is only so


    much

    Quoted message said:

    'meat' between the rock and the rim.

    The patentable portion of my design solves this problem, while retaining all of the advantages of
    low-pressure tires. For the sake of handling, you would want *some* air pressure in the tire. The
    zero-pressure mode is only for emergencies (and until I test it, I don't even know if it will really
    work.) I'm also thinking of applications for my invention in 4x4 off-road vehicle competition tires,
    which have similar need for low-pressure running and limp-home zero-pressure mode.

    Quoted message said:

    Hope it works, though...😉

    Well, until I build a few prototypes, it's just a pipe dream. I do think it would work, and very
    well. Not sure what to do next.

    -Barry

  7. Quoted message said:

    <snip> I have trouble visualizing a non airless tire, that can operate a very low or no
    airpressre, and still give adequate protection to the rim.

    That's why HE invented it, and not you, silly!

    As for the idea, it's great we still have people in America inventing stuff! On the flip side, I
    doubt I would have a use for a tire like this. As it is, I run my regular tubed tire/rim setup with
    Panaracer Fire XC (the cheap kind) at about 25-30 psi. with no problems. Plenty of grip, and no
    pinch flats in the 4 months I've had them. I've only ever damaged a rim from a pinch flat once... it
    was from cruising down a fast rocky fire road at about 35 mph. Luckily I was running Sun Mammoth
    rims, the impact would have taco'ed a lesser rim, I suspect.

    -John Morgan

  8. "John Morgan" <[email hidden]> wrote in message news:3vmua.8539$fm4.7286@fed1read06...

    Quoted message said:
    Quoted message said:

    <snip> I have trouble visualizing a non airless tire, that can operate a very low or no
    airpressre, and still give adequate protection to the rim.

    That's why HE invented it, and not you, silly!

    As for the idea, it's great we still have people in America inventing


    stuff!

    Thanks! Yeah, there are a lot of inventive people in the US. We have a lot of dreamers, I guess.
    (That would be me.)

    Quoted message said:

    On the flip side, I doubt I would have a use for a tire like this. As it is, I run my regular
    tubed tire/rim setup with Panaracer Fire XC (the


    cheap

    Quoted message said:

    kind) at about 25-30 psi. with no problems. Plenty of grip, and no pinch flats in the 4 months
    I've had them. I've only ever damaged a rim from a pinch flat once... it was from cruising down a
    fast rocky fire road at


    about

    Quoted message said:

    35 mph. Luckily I was running Sun Mammoth rims, the impact would have taco'ed a lesser rim, I
    suspect.

    John, that's exactly the situation that my invention is designed for: Fast, rocky descents on
    low-pressure tires, where rim damage and pinch flats are likely. So, you *would* have a use for such
    a tire. Next time you might not be so lucky.

    -Barry

  9. John Morgan <[email hidden]> wrote in message news:3vmua.8539$fm4.7286@fed1read06...

    Quoted message said:
    Quoted message said:

    <snip> I have trouble visualizing a non airless tire, that can operate a very low or no
    airpressre, and still give adequate protection to the rim.

    That's why HE invented it, and not you, silly!

    As for the idea, it's great we still have people in America inventing


    stuff!

    Quoted message said:

    On the flip side, I doubt I would have a use for a tire like this. As it is, I run my regular
    tubed tire/rim setup with Panaracer Fire XC (the


    cheap

    Quoted message said:

    kind) at about 25-30 psi. with no problems. Plenty of grip, and no pinch flats in the 4 months
    I've had them. I've only ever damaged a rim from a pinch flat once... it was from cruising down a
    fast rocky fire road at


    about

    Quoted message said:

    35 mph. Luckily I was running Sun Mammoth rims, the impact would have taco'ed a lesser rim, I
    suspect.

    Ahem - Nokian Gazzaloddi 2.6, Mavic D521 rim, 12 PSI, standard 1.75 - 2.25 (or summink) tube, 20 +
    MPH in places, down 2 or 3 miles of _boulder_ strewn trail, off ledges, landing in rock gardens,
    total lack of smoothness (downright clumsiness actually) on the part of the rider, felt much fear,
    but no pinch flats, no rim damage. Just thought I'd trot that one out.....again........

    Shaun aRe - gotta get me a good portable pressure gauge, heheheheheh.........

  10. "Shaun Rimmer" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:


    John Morgan <[email hidden]> wrote in message news:3vmua.8539$fm4.7286@fed1read06...

    Quoted message said:
    Quoted message said:

    <snip> I have trouble visualizing a non airless tire, that can operate a very low or no
    airpressre, and still give adequate protection to the rim.

    That's why HE invented it, and not you, silly!

    As for the idea, it's great we still have people in America inventing


    stuff!

    Quoted message said:

    On the flip side, I doubt I would have a use for a tire like this. As


    it

    Quoted message said:
    Quoted message said:

    is, I run my regular tubed tire/rim setup with Panaracer Fire XC (the


    cheap

    Quoted message said:

    kind) at about 25-30 psi. with no problems. Plenty of grip, and no


    pinch

    Quoted message said:
    Quoted message said:

    flats in the 4 months I've had them. I've only ever damaged a rim from


    a

    Quoted message said:
    Quoted message said:

    pinch flat once... it was from cruising down a fast rocky fire road at


    about

    Quoted message said:

    35 mph. Luckily I was running Sun Mammoth rims, the impact would have taco'ed a lesser rim, I
    suspect.

    Ahem - Nokian Gazzaloddi 2.6, Mavic D521 rim, 12 PSI, standard 1.75 - 2.25 (or summink) tube, 20 +
    MPH in places, down 2 or 3 miles of _boulder_


    strewn

    Quoted message said:

    trail, off ledges, landing in rock gardens, total lack of smoothness (downright clumsiness
    actually) on the part of the rider, felt much fear, but no pinch flats, no rim damage. Just
    thought I'd trot that one out.....again........

    Shaun, thanks for the real-world data. If you can really ride like that on12 psi, and no pinch
    flats, then the product I've invented might not solve as many problems as I had imagined. That's
    pretty amazing, really, even with those big meats.

    I appreciate your input on this.

    -Barry

  11. i think you will need to have a tech document with detailed explanation and drawings. you can then
    consult with a pattern lawyer who is specialized in the area of engineering who will help you for
    revisions.

    afterwards, you can then approach either indistrial design firms or investors/capitalist etc with
    non disclosure agreement signed before hand. raise the basic fund for a pattern. as the process
    starts, you can then talk to manufacture and big companies.

    w < appliced a pattern before with my teamworkers (the thing didn't go through but i still think
    it's very cool and helpful for people)

    Quoted message said:


    Well, until I build a few prototypes, it's just a pipe dream. I do think it would work, and very
    well. Not sure what to do next.

    -Barry

  12. "B. Sanders" <[email hidden]> wrote in message news:q_bua.767242$L1.216599@sccrnsc02...

    Quoted message said:

    I've invented a run-flat mountain bike tire system, offering several benefits:

    - Allows aggressive riding at extremely low pressures
    - Limp-home mode at 0 psi
    - Prevents rim damage from ground contact
    - Locks tire to rim at all pressures
    - Simple, reliable, user serviceable/replaceable
    - Very lightweight system

    Now what? I can't build and test a prototype without specialized, expensive tire building
    equipment. I'll need to partner with a tire mfr. for this one. Don't want to approach tire mfr's
    without a patent in hand. Patents are expensive ($10k, or more). Catch-22. A patent agent (legit,
    recommended) told me that all I need is "prior art" (diagrams of the design) notarized and
    date-authenticated. I have 1 year to bring the product to market before filing for a patent in the
    US. Diligence in product development and prior art take precedence over patent thieving,
    apparently. (Nice to know, isn't it?)

    Does this sound like a product worth developing? I don't know much about the possible market for
    such a product. It will be about 150 grams heavier than normal tires, and about 2x as expensive,
    so it's not for everybody.

    -Barry

    For me personally, I wouldn't be interested because I just assume get stiffer walled, thicker cased
    tire if I had flat problems. I would rather put that extra weight in a heavy duty, well handling
    tire. Just my $.005
    --
    Slacker

  13. "w e i" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    i think you will need to have a tech document with detailed explanation and drawings. you can then
    consult with a pattern lawyer who is specialized in the area of engineering who will help you for
    revisions.

    afterwards, you can then approach either indistrial design firms or investors/capitalist etc with
    non disclosure agreement signed before hand. raise the basic fund for a pattern. as the process
    starts, you can then talk to manufacture and big companies.

    w < appliced a pattern before with my teamworkers (the thing didn't go through but i still think
    it's very cool and helpful for people)

    Thanks wei. Much appreciated. NDA's are pretty standard in my business. I'm thinking the best thing
    to do first would be some informal market research.

    -Barry

  14. "Shaun Rimmer" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:


    John Morgan <[email hidden]> wrote in message news:3vmua.8539$fm4.7286@fed1read06...

    Quoted message said:


    Ahem - Nokian Gazzaloddi 2.6, Mavic D521 rim, 12 PSI, standard 1.75 - 2.25 (or summink) tube, 20 +
    MPH in places, down 2 or 3 miles of _boulder_


    strewn

    Quoted message said:

    trail, off ledges, landing in rock gardens, total lack of smoothness (downright clumsiness
    actually) on the part of the rider, felt much fear, but no pinch flats, no rim damage. Just
    thought I'd trot that one out.....again........

    "Shaun, thanks for the real-world data. If you can really ride like that on12 psi,"

    Yup - see, these tyres roll very slowly (heh...), so, I keep 'em up at 50 - 60 + psi for
    road/trail approach etc, then, if the weather is bad and the trail rough, I drop the pressure. I
    just keep letting it out and squeezing the tyre (my pump's gauge is useless below 25 psi, and I'm
    aiming for around
    18). Several (many) times, I've arrived back home and gone to a compressor or some such to fill them
    back up, and find they are usually down to around 14 psi. 3 or 4 times, down to 11-12 psi. I've
    heard the loud 'ding' of the tyre bottoming on the rim several times on rocky rides,
    heheheheh........

    "> and no pinch flats, then the product I've invented might not solve as many problems as I had
    imagined. That's pretty amazing, really, even with those big meats."

    Well, there's a couple of things to take into consideration here:

    19) Although the bike weighs about 36 lb, I weigh only about 155lb, maybe 165-170 with heavy pack of
    tools, extra layers and water.

    20) These tyres are designed specifically with DH brutes in mind, and have the stiffest sidewalls
    for a bike tyre I've seen outside of motorcross, but they weigh a heck of a lot (can't remember
    for sure, but around 2 lbs at least), and cost £30 - 40 each.

    "I appreciate your input on this."

    No worries, but don't be disheartened out of turn - I'm just one guy, with one personal set of
    variables - you need much more than that to base your judgement on.

    Later Barry,

    Shaun aRe

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