Cycling Equipment · Public discussion

Flanged vs. flangeless hubs?

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Cycling Equipment
Published
5 April 2004
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9 April 2004
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psycholist
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  1. I recently got a set of custom wheels built up with the new American Classic
    hubs. The rear hub is "high flange" which, I gather, is a bit of a
    throw-back to an older way of doing things. Seemed to make sense to me in
    that you shorten the spokes and maybe you can increase the tension or
    something.

    So last night I was looking at an ad for the new Bontrager Race Lite wheels
    and they're promoting their new "flangeless" hubs. So what would be the
    benefit of that? IIRC, they just say something fluffy like "sleeker and
    more aerodynamic." OK, they look nice, but so what?

    So can anyone give me a Readers Digest on the pros and cons of high flange
    vs. flangeless?

    Bob C.

  2. Psycholist said:

    I recently got a set of custom wheels built up with the new American
    Classic hubs. The rear hub is "high flange" which, I gather, is a bit of
    a throw-back to an older way of doing things. Seemed to make sense to me
    in that you shorten the spokes and maybe you can increase the tension or
    something.
    So last night I was looking at an ad for the new Bontrager Race Lite
    wheels and they're promoting their new "flangeless" hubs. So what would
    be the benefit of that? IIRC, they just say something fluffy like
    "sleeker and more aerodynamic." OK, they look nice, but so what?
    So can anyone give me a Readers Digest on the pros and cons of
    high flange
    vs. flangeless?
    Bob C.

    The larger the flange the more distance between spoke holes, if you keep
    the number of spoke holes constant. You need space between the holes to
    support the load. If you use aluminum alloy hubs the space between the
    spoke hoes should be at least half again as wide as the spoke hole
    diameter. The aluminum alloy is usually 1/4 the strength of quality
    stainless spokes. The thickness of the flange at the spoke holes is
    about twice the thickness of the spoke material. This covers the minimum
    safety margins of material strength. The larger the hub flange the more
    torsional stifness and lateral stiffness in the wheel (all other things
    held constant). The result of a larger hub flange diameter is less spoke
    stretch due to torsional loads. Most single riders don't need that
    additional features of torsional and lateral stiffness, but it can help
    in tandems and could extend fatigue life. The quality of the build makes
    a difference because there will be differences in spoke support angles
    and the spoke alignment at the nipple/rim interface is different from
    small to large hub flange configurations. I will let other posters
    handle the stories of flangeless hubs.

    --

  3. "psycholist" <[email hidden]> wrote in message news:<[email hidden]>...
    <cut>

    Quoted message said:

    So can anyone give me a Readers Digest on the pros and cons of high flange
    vs. flangeless?

    Bob C.

    To summarise Jobst Brandt's section on High vs Low in the bicycle
    wheel, high flanges give additional stiffness, but low flange hubs
    give more than enough stiffness anyway.

    High flange wheels are (a little bit) easier to lace (than low
    flange), as the spokes are further apart at the flange, this is
    particularly true for high spoke counts where the requisite number of
    holes would be difficult to fit round a low flange - looking at my 48
    spoke wheels high flange wheels I don't think this would be possible
    with a low flange design.

    Flangeless designs simply make it easier to replace spokes
    (particularly drive side spokes, without removing sprockets) as they
    can be fitted into place in the hub along their final alignment
    without bending.

    Andrew Webster

  4. daveornee said:
    Psycholist said:

    I recently got a set of custom wheels built up with the new American
    Classic hubs. The rear hub is "high flange" which, I gather, is a bit of
    a throw-back to an older way of doing things. Seemed to make sense to me
    in that you shorten the spokes and maybe you can increase the tension or
    something.

    Quoted message said:

    held constant). The result of a larger hub flange diameter is less spoke
    stretch due to torsional loads. Most single riders don't need that
    additional features of torsional and lateral stiffness, but it can help
    in tandems and could extend fatigue life.

    That's why you also still see them on track bikes, justifiably or not.

  5. On Mon, 5 Apr 2004 08:56:50 -0400, "psycholist" <[email hidden]>

    Quoted message said:

    I recently got a set of custom wheels built up with the new American Classic
    hubs. The rear hub is "high flange" which, I gather, is a bit of a
    throw-back to an older way of doing things. Seemed to make sense to me in
    that you shorten the spokes and maybe you can increase the tension or
    something.

    So last night I was looking at an ad for the new Bontrager Race Lite wheels
    and they're promoting their new "flangeless" hubs. So what would be the
    benefit of that? IIRC, they just say something fluffy like "sleeker and
    more aerodynamic." OK, they look nice, but so what?

    So can anyone give me a Readers Digest on the pros and cons of high flange
    vs. flangeless?

    Bob C.

    Would getting rid of the flange save weight?

  6. dianne_1234 <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:

    On Mon, 5 Apr 2004 08:56:50 -0400, "psycholist" <[email hidden]>
    wrote:


    <cut>

    Quoted message said:


    Would getting rid of the flange save weight?

    Not necessarily. Indeed Shimano Deore flangeless (Shimano
    FH-M555-S/L) weighs in at 485g compared with the Deore flanged version
    (Shimano FH-M525-S/L) at 449g. Weights taken from
    www.shimano-europe.com.

    (the really weight conscious must also allow for the longer spokes
    required to reach the spoke sockets of the flangeless hub).

    I can't really see any compelling reason for going for a flangeless
    design - perhaps others could suggest one? The only advantage seems to
    be ease of spoke replacment.

    Andrew Webster

  7. Andrew Webster said:

    I can't really see any compelling reason for going for a flangeless
    design - perhaps others could suggest one? The only advantage seems to
    be ease of spoke replacment.

    You don't have to bend the spoke, and a bent section would be weaker
    than a straight section of the same size. I don't know how frequently
    spokes break at the bend, so this may or may not be an issue of consern.

    --

  8. scituatejohn said:

    You don't have to bend the spoke, and a bent section would be weaker
    than a straight section of the same size. I don't know how frequently
    spokes break at the bend, so this may or may not be an issue of consern.

    I was offered a job to remove the spokes that were broken off inside of
    a flangless hub and decided I could only do it by destroying the threads
    inside the hub. I understand that I was the 4th person who turned down
    the project before the owner tossed the flangless hub in the recyling
    bin and went back to a standard small flanged hub. There are usually at
    least 2 sides to the story in a different approach. Unique approaches
    usually have their good ideas, but you should examine failure modes and
    how you would deal with them. Availability and prices of quality spokes
    of the desired length in the standard elbowed design can be an
    advantage. Flangless designs are set for one spoke pattern while flanged
    hubs can utilize more than one spoke crossing pattern.

    --

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