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Fixing up an old beater

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Cycling Equipment
Published
14 May 2004
Last activity
18 May 2004
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B.B.
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  1. I've started biking to and from school. It's a short (less
    than 2 miles) trip on mostly pavement, so I figure it's a
    good path to fix up my beater I found in an attic. I've done
    a fair amount of work on it, but it's still crummy, so I'm
    wondering if anyone knows any cheap or clever ways to
    improve it. If I had the money to buy new parts I'd replace
    the whole thing. (: It's an old Fuji Espree 10-speed and
    still even has the helicomatic back hub. I replaced the
    tires, rusted chain, and brake cables and pads. I tightened
    and trued the wheels, and lubed and checked the bearings.
    The big problems I have right now are poor braking (calipers
    flex like crazy) and poor shifting. One thing I hate about
    the shifting is that it still has the downtube shifters. But
    it also tends to jump out of the highest gear. The gears
    aren't worn much at all, but they have no ramps either. I
    wonder if I can partially simulate the effect by
    twisting/filing the teeth a little. Anyone ever try that? I
    can't keep the brake pads too close to the rims because they
    both have dents. Not terrible dents, but noticeable. Steel
    rims. I think a couple of wood blocks, a hammer, and a light
    touch can mitigate that, and better pads could probably
    compensate for the flexing/steel rims/low cable tension.
    What is the risk in that? Could I wind up with weak spots?
    Right now my emergency brake (only used once) is jamming my
    foot into the fork above the tire and bearing down. Not
    pretty or comfortable, so proper brakes are preferred. I
    know, I could make the whole bike far better with a new set
    of wheels, but even for as little at $30 each it's outside
    of my finances for the near future. Just paid for school.
    The secondhand and pawn shops around here (Waco, TX) have no
    bikes at all, so I can't even scavenge parts right now.

    --
    B.B. --I am not a goat! thegoat4 at airmail.net
    Fire the stupid--Vote.

  2. Quoted message said:

    The secondhand and pawn shops around here (Waco, TX)
    have no bikes at all, so I can't even scavenge parts
    right now.

    --
    B.B.

    Try Salvation Army and Goodwill resale places. They always
    have bikes.

    Pat

  3. B.B. said:

    The big problems I have right now are poor braking
    (calipers flex like crazy) and poor shifting. One thing
    I hate about the shifting is that it still has the
    downtube shifters. But it also tends to jump out of the
    highest gear.

    Make sure the shifters are in good condition, and properly
    adjusted and tightened. The screw on the side may need to be
    tightened.

    Quoted message said:

    The gears aren't worn much at all, but they have no
    ramps either. I wonder if I can partially simulate the
    effect by twisting/filing the teeth a little. Anyone
    ever try that?

    I did it on the chainrings on a cheap crank once. It helped,
    but only a little. Others have pinned their rings with small
    screws; that's only good for the front, though.

    Quoted message said:

    I can't keep the brake pads too close to the rims because
    they both
    have dents. Not terrible dents, but noticeable. Steel rims.
    I think a

    Steel rims won't brake well no matter how good your
    calipers are.

    Quoted message said:

    spots? Right now my emergency brake (only used once) is
    jamming my foot into the fork above the tire and bearing
    down. Not pretty or comfortable, so proper brakes are
    preferred.

    Very dangerous. Learn to flex so you can jam your foot
    between the rear tire and the brake caliper (or bottom
    bracket). Slightly less dangerous.

    Quoted message said:

    I know, I could make the whole bike far better with a
    new set of wheels, but even for as little at $30 each
    it's outside of my finances for the near future. Just
    paid for school. The secondhand and pawn shops around
    here (Waco, TX) have no bikes at all, so I can't even
    scavenge parts right now.

    Go curb-shopping on garbage day. Find any old bikes, take
    _any_ you find, and see what parts work better.
    --
    Rick Onanian

  4. B.B. said:

    I've started biking to and from school. It's a short
    (less than 2 miles) trip on mostly pavement, so I
    figure it's a good path to fix up my beater I found in
    an attic.

    Always a good choice for a commuter bike.

    Quoted message said:

    I've done a fair amount of work on it, but it's still
    crummy, so I'm wondering if anyone knows any cheap or
    clever ways to improve
    it. If I had the money to buy new parts I'd replace the
    whole thing. (: It's an old Fuji Espree 10-speed and
    still even has the helicomatic back hub. I replaced
    the tires, rusted chain, and brake cables and pads. I
    tightened and trued the wheels, and lubed and checked
    the bearings. The big problems I have right now are
    poor braking (calipers flex like crazy) and poor
    shifting. One thing I hate about the shifting is that
    it still has the downtube shifters. But it also tends
    to jump out of the highest gear. The gears aren't
    worn much at all, but they have no ramps either. I
    wonder if I can partially simulate the effect by
    twisting/filing the teeth a little. Anyone ever try
    that?

    Have you considered making it a single speed? If it has
    horizontal dropouts, just remove the derailleurs and
    shifters, put the chain on the combination of cog and
    chainwheel that you like, and shorten the chain accordingly.
    You'll remove several pounds off the bike and simplify
    things tremendously- for free. You can leave the cogs on the
    freewheel even if you're not using them.

    See Sheldon Brown's fixed gear/single speed conversion page
    for groovy ideas:

    sheldonbrown.comsinglespeed.html

    Quoted message said:

    I can't keep the brake pads too close to the rims
    because they both have dents. Not terrible dents, but
    noticeable. Steel rims. I think a couple of wood
    blocks, a hammer, and a light touch can mitigate that,
    and better pads could probably compensate for the
    flexing/steel rims/low cable tension. What is the risk
    in that? Could I wind up with weak spots? Right now my
    emergency brake (only used once) is jamming my foot
    into the fork above the tire and bearing down. Not
    pretty or comfortable, so proper brakes are preferred.

    "Manual adjustment" of rim dents is feasible. Better
    pads are good- try the KoolStop salmon pads available
    from Sheldon.

  5. In article <[email hidden]>,

    Rick Onanian said:
    B.B. said:

    The big problems I have right now are poor braking
    (calipers flex like crazy) and poor shifting. One thing
    I hate about the shifting is that it still has the
    downtube shifters. But it also tends to jump out of the
    highest gear.

    Make sure the shifters are in good condition, and properly
    adjusted and tightened. The screw on the side may need to
    be tightened.

    I've been all over the shifters. Seems my problem is the
    frame flexing. Not too big a deal though, recently it's
    been so windy down here I haven't been able to get into
    high gear anyway. If I want to fix it later I think using
    a jacketed cable for the whole length rather than running
    the bare wire along the frame might fix it.

    Quoted message said:
    Quoted message said:

    The gears aren't worn much at all, but they have no
    ramps either. I wonder if I can partially simulate the
    effect by twisting/filing the teeth a little. Anyone
    ever try that?

    I did it on the chainrings on a cheap crank once. It
    helped, but only a little. Others have pinned their rings
    with small screws; that's only good for the front, though.

    Do you mean bending, or pinning only works on the
    front? Or both?

    Quoted message said:
    Quoted message said:

    I can't keep the brake pads too close to the rims because
    they both
    have dents. Not terrible dents, but noticeable. Steel
    rims. I think a

    Steel rims won't brake well no matter how good your
    calipers are.

    I was afraid of that.

    Quoted message said:
    Quoted message said:

    spots? Right now my emergency brake (only used once) is
    jamming my foot into the fork above the tire and bearing
    down. Not pretty or comfortable, so proper brakes are
    preferred.

    Very dangerous. Learn to flex so you can jam your foot
    between the rear tire and the brake caliper (or bottom
    bracket). Slightly less dangerous.

    Hmm. Looking at the frame it seems I might need to go and
    stick my foot on top of the back wheel to pull that off--
    no room elsewhere. I could give a shot to a really insane
    idea I once had: I have an old coaster/single speed hub I
    might be able to stick in the front if I can get some
    short spokes. (and if I have the right number of holes)
    then I could run a cable down to the cog and pull it to
    apply the brake. But that seems hairbrained enough to
    scare me, and I'll probably find an aluminum rim before I
    get unlazy enough to figure out where the hell I left
    that hub and get the spokes.

    Quoted message said:
    Quoted message said:

    I know, I could make the whole bike far better with a
    new set of wheels, but even for as little at $30 each
    it's outside of my finances for the near future. Just
    paid for school. The secondhand and pawn shops around
    here (Waco, TX) have no bikes at all, so I can't even
    scavenge parts right now.

    Go curb-shopping on garbage day. Find any old bikes, take
    _any_ you find, and see what parts work better.

    Good plan. I'll probably crowd myself out of my
    apartment. (:

    --
    B.B. --I am not a goat! thegoat4 at airmail.net
    Fire the stupid--Vote.

  6. B.B. said:

    I've been all over the shifters. Seems my problem is the
    frame flexing. Not too big a deal though, recently it's
    been so windy down here I haven't been able to get into
    high gear anyway. If I want to fix it later I think
    using a jacketed cable for the whole length rather than
    running the bare wire along the frame might fix it.

    Sounds like a plan for success.

    See sheldonbrown.comautoshift.html for more.

    Quoted message said:
    Quoted message said:
    Quoted message said:

    The gears aren't worn much at all, but they have no
    ramps either. I wonder if I can partially simulate the
    effect by twisting/filing the teeth a little. Anyone
    ever try that?

    I did it on the chainrings on a cheap crank once. It
    helped, but only a little. Others have pinned their rings
    with small screws; that's only good for the front, though.

    Do you mean bending, or pinning only works on the front?
    Or both?

    Pinning. With the tight clearance in the rear, it will
    probably be difficult to pin. Bending and grinding to
    change the tooth profile ought to work on the rear, but I
    didn't try.

    Quoted message said:

    I could give a shot to a really insane idea I once had:
    I have an old coaster/single speed hub I might be able
    to stick in the front if I can get some short spokes.
    (and if I have the right number of holes) then I could
    run a cable down to the cog and pull it to apply the
    brake. But

    See sheldonbrown.commismatch about having the
    wrong number of spoke holes...although the forces of a coaster-
    brake hub might destroy such a wheel quickly. I don't know
    enough to say.

    Quoted message said:
    Quoted message said:

    Go curb-shopping on garbage day. Find any old bikes, take
    _any_ you find, and see what parts work better.

    Good plan. I'll probably crowd myself out of my
    apartment. (:

    Yikes, tough to do with an apartment. Buy a van to keep your
    found treasures in... 😉
    --
    Rick Onanian

  7. On Sat, 15 May 2004 18:03:11 -0400, Rick Onanian <[email hidden]>

    Quoted message said:
    Quoted message said:
    Quoted message said:

    Go curb-shopping on garbage day. Find any old bikes, take
    _any_ you find, and see what parts work better.

    Good plan. I'll probably crowd myself out of my
    apartment. (:

    Yikes, tough to do with an apartment. Buy a van to keep
    your found treasures in... 😉

    Strip what you need and throw the rest out next trash day.
    Most trash bikes need a bottom bracket and or freewheel. I
    got some nice brake pads and a brake pivot bolt to replace
    the stripped one on my beater a couple weeks ago though.
    Only required loosening a couple nuts from the trash bike to
    remove the assembly.

    Some things it is better to buy at a bike shop though. I
    bought a Bottom bracket from Sheldon (it will last forever}
    Brown five years ago and it's still going strong. As long as
    you keep the old style BB's adjusted every couple thousand
    miles so the grease seal does not wear out they work fine.

    Some department store chain and tires last about 80% as long
    as the LBS premium brands for light road duty, but its buyer
    beware. I almost bought some pedals at a department store
    once, but I noticed they had sloppy plastic bearings! For 3
    dollars more I got some nice pyramids with smooth bearings
    at an LBS.

  8. B.B. said:

    I've started biking to and from school. It's a short
    (less than 2 miles) trip on mostly pavement, so I
    figure it's a good path to fix up my beater I found in
    an attic. I've done a fair amount of work on it, but
    it's still crummy, so I'm wondering if anyone knows any
    cheap or clever ways to improve it. If I had the money
    to buy new parts I'd replace the whole thing. (: It's
    an old Fuji Espree 10-speed and still even has the
    helicomatic back hub. I replaced the tires, rusted
    chain, and brake cables and pads. I tightened and trued
    the wheels, and lubed and checked the bearings. The big
    problems I have right now are poor braking (calipers
    flex like crazy) and poor shifting. One thing I hate
    about the shifting is that it still has the downtube
    shifters. But it also tends to jump out of the highest
    gear.

    I prefer downtube to stem shifters. Downtube shifters are a
    bit farther away, but take less "aiming". If you were around
    here, I'd give you an old pair of bar-ends. If you've still
    got drop handlebars, those are your economical options.

    Jumps out of gear or skips? You have enough cable slack,
    and the derailleur stop screw is letting it go far
    enough outward?

    Quoted message said:

    The gears aren't worn much at all, but they have no
    ramps


    either. I

    Quoted message said:

    wonder if I can partially simulate the effect by
    twisting/filing the teeth a little. Anyone ever try that?

    I wouldn't. The teeth and ramps are in a particular pattern,
    and you aren't likely to improve before you damage
    something.

    Quoted message said:

    I can't keep the brake pads too close to the rims
    because they both have dents. Not terrible dents, but
    noticeable. Steel rims. I think a couple of wood
    blocks, a hammer, and a light touch can mitigate that,
    and better pads could probably compensate for the
    flexing/steel rims/low cable tension. What is the risk
    in that? Could I wind up with weak spots? Right now my
    emergency brake (only used once) is jamming my foot
    into the fork above the tire and bearing down. Not
    pretty or comfortable, so proper brakes are preferred.

    Probably going to be hard to get steel rims to stop really
    well, especially if you can't get the brakes close. I'd try
    new pads, or if the old ones have a crust sand the hard part
    off. I wouldn't be afraid to make the dents smaller, but I
    wouldn't try to make them perfect.

    If you do get them close, you are going to have another
    problem, the brakes will grab at the dent, and either try to
    throw you over the handlebars (front) or skid in the exact
    same spot every time, wearing out your tire (back).

    Quoted message said:

    I know, I could make the whole bike far better with a
    new set of wheels, but even for as little at $30 each
    it's outside of my finances for the near future. Just
    paid for school. The secondhand and pawn shops around
    here (Waco, TX) have no bikes at all, so I can't even
    scavenge parts right now.

    Don't know that I've ever seen a pawn shop bike worth what
    they wanted for
    it. I've had best luck at thrift stores and garage
    sales, and I've gathered plenty of parts bikes from
    trash piles.

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