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Evacuated Frame Tubes: Stronger and Lighter

Started by B. Sanders · · Last activity · 43 posts · 2,679 views

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Cycling Equipment
Published
22 April 2003
Last activity
30 April 2003
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B. Sanders
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  1. The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing has the added benefit of
    permanent rust prevention (no air means no oxidation).

    Has anybody tried one of the early-mid-year 2004 frames built with evacuated tubing (known to
    framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉? I'm curious to know
    more about the special handling characteristics of this new frame technology.

    Barry

  2. Why not go one better and fill them with helium after evacuation and shave some more grams? 🙂

    I'm not an engineer but the idea of the walls being in "tension" sounds fishy to me. Hopefully our
    engineers will discuss that for us.

    Lyle

    "B. Sanders" <[email hidden]> wrote in message news:104pa.563833$L1.164874@sccrnsc02...

    Quoted message said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing


    has

    Quoted message said:

    the added benefit of permanent rust prevention (no air means no


    oxidation).

    Quoted message said:


    Has anybody tried one of the early-mid-year 2004 frames built with


    evacuated

    Quoted message said:

    tubing (known to framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉?
    I'm curious to know more about the special handling characteristics of this new frame technology.

    Barry

  3. "res09c5t" <[email hidden]> wrote in message "]news:[email hidden]...

    Quoted message said:

    Why not go one better and fill them with helium after evacuation and shave some more grams? 🙂

    How could helium be lighter than nothing?

    JT

    --
    *******************************************
    NB: reply-to address is munged

    Visit jt10000.comjt10000.com
    *******************************************

  4. "B. Sanders" <[email hidden]> wrote in message news:104pa.563833$L1.164874@sccrnsc02...

    Quoted message said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing


    has

    Quoted message said:

    the added benefit of permanent rust prevention (no air means no


    oxidation).

    Quoted message said:


    Has anybody tried one of the early-mid-year 2004 frames built with


    evacuated

    Quoted message said:

    tubing (known to framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉?
    I'm curious to know more about the special handling characteristics of this new frame technology.

    Man! I'd get a new ISP if it took three weeks for my posts to reach a newsgroup.

    Andy Coggan

  5. "John Forrest Tomlinson" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    "res09c5t" <[email hidden]> wrote in message "]news:[email hidden]...

    Quoted message said:

    Why not go one better and fill them with helium after evacuation and shave some more grams? 🙂

    How could helium be lighter than nothing?

    It isn't, but it's lighter (less dense) than the N2, O2, CO2, Ar, etc. normally filling the tubes.
    (Now if only that He would stay put just as easily.)

    Andy ("humid air is less dense - really"😉 Coggan

  6. B. Sanders said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing has the added benefit of
    permanent rust prevention (no air means no oxidation).

    Has anybody tried one of the early-mid-year 2004 frames built with evacuated tubing (known to
    framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉? I'm curious to
    know more about the special handling characteristics of this new frame technology.

    Barry


    Sounds stupid to me... though I suppose if the welding was done in a vacuum then you could seal the
    top-tube, down-tube and the stays... but there would have to be no bottle bosses on the down tube..

    Or is it that the tubes have internal walls to create a void that can then be evacuated? ...

    hmmm ... I've heard of stupider things, but not often and usually a little closer to the first of
    the month.

  7. Andy Coggan wrote: <snip>

    Quoted message said:
    Quoted message said:

    How could helium be lighter than nothing?

    It isn't, but it's lighter (less dense) than the N2, O2, CO2, Ar, etc. normally filling the
    tubes. (Now if only that He would stay put just as easily.)

    Andy ("humid air is less dense - really"😉 Coggan

    To get the maximum benefits of vacuum, you need to pull several atmospheres of vacuum, really put
    the ether in serious tension.

    To maximize the lightness added by helium, use liquid helium so that more buoyancy can be crammed
    into the frame.

    Titanium frames should be replaced with granite frames, since granite has lower density
    (look it up).

    Dave Lehnen

  8. In article <[email hidden]>, [email hidden] says...

    Quoted message said:

    "John Forrest Tomlinson" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    "res09c5t" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Why not go one better and fill them with helium after evacuation and shave some more grams? 🙂

    How could helium be lighter than nothing?

    It isn't, but it's lighter (less dense) than the N2, O2, CO2, Ar, etc. normally filling the tubes.
    (Now if only that He would stay put just as easily.)

    He said the tubes are _evacuated_, which means the air has been pumped out, and they are now in a
    vacuum. The main thing which jumped out at me is that he said the tubes were under tension, when
    actually they would be in compression if the insides were evacuated.

    --
    David Kerber An optimist says "Good morning, Lord." While a pessimist says "Good Lord,
    it's morning".

    Remove the ns_ from the address before e-mailing.

  9. "archer" <ns_archer1960@ns_hotmail.com> wrote in message "]news:[email hidden]...

    Quoted message said:

    In article <[email hidden]>,
    [email hidden] says...

    Quoted message said:

    "John Forrest Tomlinson" <[email hidden]> wrote in


    message

    Quoted message said:
    Quoted message said:

    "]news:[email hidden]...

    Quoted message said:

    "res09c5t" <[email hidden]> wrote in message
    "]news:[email hidden]...
    > Why not go one better and fill them with helium after evacuation and shave some more grams?
    > 🙂

    How could helium be lighter than nothing?

    It isn't, but it's lighter (less dense) than the N2, O2, CO2, Ar, etc. normally filling the
    tubes. (Now if only that He would stay put just as easily.)

    He said the tubes are _evacuated_, which means the air has been pumped out, and they are now in a
    vacuum. The main thing which jumped out at me is that he said the tubes were under tension, when
    actually they would be in compression if the insides were evacuated.

    JFT said nothing about tubes being evacuated or being under tension - for some strange reason did
    you think I was responding to the original poster??

    Andy Coggan

  10. In article <[email hidden]>, [email hidden] says...

    Quoted message said:

    "archer" <ns_archer1960@ns_hotmail.com> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    In article <[email hidden]>, [email hidden]
    says...

    Quoted message said:

    "John Forrest Tomlinson" <[email hidden]> wrote in


    message

    Quoted message said:
    Quoted message said:

    "]news:[email hidden]...
    > "res09c5t" <[email hidden]> wrote in message
    > "]news:[email hidden]...
    > > Why not go one better and fill them with helium after evacuation and shave some more
    > > grams? 🙂
    >
    > How could helium be lighter than nothing?

    It isn't, but it's lighter (less dense) than the N2, O2, CO2, Ar, etc. normally filling the
    tubes. (Now if only that He would stay put just as easily.)

    He said the tubes are _evacuated_, which means the air has been pumped out, and they are now in
    a vacuum. The main thing which jumped out at me is that he said the tubes were under tension,
    when actually they would be in compression if the insides were evacuated.

    JFT said nothing about tubes being evacuated or being under tension - for some strange reason did
    you think I was responding to the original poster??

    It was a combined response to JFT's, yours and the OP. My point was that helium would be lighter
    than an air-filled frame, but not as light as a vacuum-filled one, and that the OP's mention of an
    evacuated frame being under _tension_ was incorrect; it would be under compression.

    --
    David Kerber An optimist says "Good morning, Lord." While a pessimist says "Good Lord,
    it's morning".

    Remove the ns_ from the address before e-mailing.

  11. B. Sanders said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing has the added benefit of
    permanent rust prevention (no air means no oxidation).

    Has anybody tried one of the early-mid-year 2004 frames built with evacuated tubing (known to
    framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉? I'm curious to
    know more about the special handling characteristics of this new frame technology.

    Barry

    Have you ever seen the high school experiment where you fill a can (any can) with a teaspoon of
    water, then heat, cap tightly, and douse with cold water? Watch it crumble. Same thing happens to
    water towers if the relief valve fails.

    The forces on the tubes would be so huge that the walls would have to be so thick - the bulk of the
    forces would be applied to the walls of the tube and not the endpoints. Seems that we need to look
    at post-tensioned bicycle frames to achieve the right effect - run a cable down the center of each
    tube, tension to several hundred (or thousand) pounds....

    Hmmmm.. A bicycle frame that can double as a 3 string guitar.....

    -Dondo

  12. "Captain Dondo" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:
    B. Sanders said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls
    in tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective
    for thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing has the added
    benefit of permanent rust prevention (no air means no oxidation).

    Has anybody tried one of the early-mid-year 2004 frames built with evacuated tubing (known to
    framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉? I'm curious to
    know more about the special handling characteristics of this new frame technology.

    Barry

    Have you ever seen the high school experiment where you fill a can (any can) with a teaspoon of
    water, then heat, cap tightly, and douse with cold water? Watch it crumble. Same thing happens to
    water towers if the relief valve fails.

    The forces on the tubes would be so huge that the walls would have to be so thick - the bulk of
    the forces would be applied to the walls of the tube and not the endpoints. Seems that we need to
    look at post-tensioned bicycle frames to achieve the right effect - run a cable down the center of
    each tube, tension to several hundred (or thousand) pounds....

    I think one of the land speed record vehicles used pressurized tubular framework with sensors. The
    idea was that if the frame cracked anywhere, the pressure would drop and sound an alarm.

  13. Peter Cole said:

    I think one of the land speed record vehicles used pressurized tubular framework with sensors. The
    idea was that if the frame cracked anywhere, the pressure would drop and sound an alarm.

    Porsche 917, two-seat long-distance racing car. Although IIRC there was no alarm, just a
    pressure gauge.

    Mike

  14. archer said:

    In article <[email hidden]>,
    [email hidden] says...

    Quoted message said:

    "archer" <ns_archer1960@ns_hotmail.com> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    In article <[email hidden]>, [email hidden]
    says...

    >"John Forrest Tomlinson" <[email hidden]> wrote in

    message

    Quoted message said:

    >"]news:[email hidden]...
    >
    >>"res09c5t" <[email hidden]> wrote in message
    >>"]news:[email hidden]...
    >>
    >>>Why not go one better and fill them with helium after evacuation and shave some more grams? 🙂
    >>
    >>How could helium be lighter than nothing?
    >
    >It isn't, but it's lighter (less dense) than the N2, O2, CO2, Ar, etc. normally filling the
    >tubes. (Now if only that He would stay put just as easily.)

    He said the tubes are _evacuated_, which means the air has been pumped out, and they are now in a
    vacuum. The main thing which jumped out at me is that he said the tubes were under tension, when
    actually they would be in compression if the insides were evacuated.

    JFT said nothing about tubes being evacuated or being under tension - for some strange reason did
    you think I was responding to the original poster??

    It was a combined response to JFT's, yours and the OP. My point was that helium would be lighter
    than an air-filled frame, but not as light as a vacuum-filled one, and that the OP's mention of an
    evacuated frame being under _tension_ was incorrect; it would be under compression.


    yes and have you ever evacuated an Al can and then tapped the surface? it collapses!

  15. Dave Lehnen said:

    To get the maximum benefits of vacuum, you need to pull several atmospheres of vacuum, really put
    the ether in serious tension.

    Don't you mean torsion?

    Mike "Looking for a phlogiston-filled frame"

  16. "B. Sanders" <[email hidden]> wrote in message news:104pa.563833$L1.164874@sccrnsc02...

    Quoted message said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing


    has

    Quoted message said:

    the added benefit of permanent rust prevention (no air means no


    oxidation).

    Quoted message said:


    Has anybody tried one of the early-mid-year 2004 frames built with


    evacuated

    Quoted message said:

    tubing (known to framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉?
    I'm curious to know more about the special handling characteristics of this new frame technology.

    Barry

    Shameless troll!!! Back under the bridge!! Back!!

    Cheers!

    Scott..

  17. Why not just construct a frame made of Cavorite?

    "B. Sanders" <[email hidden]> wrote in message news:104pa.563833$L1.164874@sccrnsc02...

    Quoted message said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing


    has

    Quoted message said:

    the added benefit of permanent rust prevention (no air means no


    oxidation).

    Quoted message said:


    Has anybody tried one of the early-mid-year 2004 frames built with


    evacuated

    Quoted message said:

    tubing (known to framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉?
    I'm curious to know more about the special handling characteristics of this new frame technology.

    Barry

  18. Quoted message said:
    Quoted message said:

    The new evacuated frame tubing is the final frontier for the gram shaver.

    Shameless troll!!! Back under the bridge!! Back!!

    okay, silly idea. but does anybody remember the helium-filled tubes of the 60's and 70's? to be
    honest, i don't actually *remember* them...they were the sort of rumors you'd hear waiting for your
    race to start, stories about rich guys who even drilled out their water bottle cages...

  19. In article said:

    Why not go one better and fill them with helium after evacuation and shave some more grams? 🙂

    I'm not an engineer but the idea of the walls being in "tension" sounds fishy to me. Hopefully our
    engineers will discuss that for us.

    Since you failed to recommend hydrogen it is obvious you aren't an engineer . .
    . or chemist for that matter. :-)

    Tom Gibb <[email hidden]

  20. "B. Sanders" <[email hidden]> wrote in message news:<104pa.563833$L1.164874@sccrnsc02>...

    Quoted message said:

    The new evacuated frame tubing is the final frontier for the gram shaver. According to the
    manufacturers, it produces a stronger, yet measurably lighter frame by holding the tubing walls in
    tension (like the spokes of a wheel) due to the internal vacuum. It's especially effective for
    thin-walled large-diameter aluminum frame tubing. Evacuated teel tubing has the added benefit of
    permanent rust prevention (no air means no oxidation).

    Has anybody tried one of the early-mid-year 2004 frames built with evacuated tubing (known to
    framebuilders by various brand names like "NoAir", "UltraVac" and "Evac Elite"😉? I'm curious to
    know more about the special handling characteristics of this new frame technology.

    Barry

    The cyclists I know who've bought evacuated tubing frames say they really suck. Especially if
    they leak.

    If you need to save weight, try a Voler-par-la-Nuit(tm) seatless seatpost. But you'll have to
    wait until next April 1st. This year's production run sold out immediately.

    hth

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