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Do aluminum frames wear out?

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Road Cycling
Published
24 March 2004
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29 April 2004
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Chris Hansen
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  1. Hello,

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of go
    "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Does anyone know anything about this? If you plan to
    keep a bike for longer than 10 years is it better not to
    get aluminum?

  2. Quoted post said:

    Originally posted by Chris Hansen
    Hello,

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of go
    "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Does anyone know anything about this? If you plan to
    keep a bike for longer than 10 years is it better not to
    get aluminum?

    Don't know about 'wearing out' but I owned one that had the seat tube lug crack. (I was out of the saddle climbing at the time). I'd owned the bike for about 7 yrs. at the time this had happened.

  3. Here's something to read on the subject:

    http://www.ihpva.org/com/PracticalInnovations/materials.html

  4. -----BEGIN PGP SIGNED MESSAGE-----

    In article
    <[email hidden]>, Chris

    Hansen said:

    Hello,

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of go
    "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Does anyone know anything about this? If you plan to keep a
    bike for longer than 10 years is it better not to get
    aluminum?

    _ Aluminum alloys will eventually fatigue, whether
    you'll use the bike enough for this ever to happen is an
    open question.

    _ A high quality steel bike will easily last 30 years.
    I ride a 30+ year old steel frame and it's a good as
    it ever was.

    _ Booker C. Bense

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  5. On 24 Mar 2004 10:42:25 -0800, [email hidden] (Chris
    Hansen) wrote in message
    <[email hidden]>:

    Quoted message said:

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of go
    "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    The first person may well have been talking bollocks, the
    second was not. I've broken two aluminium frames (replaced
    under warranty). It won't stop me buying aluminium bikes. I
    ride about 5k miles per year and a bike is my primary mode
    of transport; if a bike only lasts 3 years I've still saved
    money over the cost of running a car.

    If you are really concerned buy titanium or steel, I guess.

    --
    Guy
    ===
    May contain traces of irony. Contents liable to settle after
    posting. chapmancentral.co.ukchapmancentral.co.uk

    88% of helmet statistics are made up, 65% of them at
    Washington University

  6. <[email hidden].-
    edu> wrote

    Quoted message said:


    _ Aluminum alloys will eventually fatigue, whether you'll
    use the bike enough for this ever to happen is an open
    question.

    A steel frame will also fatigue if it is loaded over its
    fatigue limit. As to whether it will ever be, or how often
    it will be, depends on the design, the rider, the quality
    control, and how it's ridden. Steel frames fail all the
    time. It's a mistake to think material has anything to do
    with longevity.

  7. Peter Cole said:

    It's a mistake to think material has anything to do with
    longevity.


    ^^^^^^^^ I think you
    mean "everything".

    --
    Benjamin Lewis

    Clothes make the man. Naked people have little or no
    influence on society.
    - Mark Twain

  8. Cipher said:

    Here's something to read on the subject:

    ihpva.orgmaterials.ht
    ml

    Good site. He neglects titanium, though. The homebuilder
    committed to welding aluminum already has a MIG or TIG
    setup, and in my experience, 6Al-4V Titanium is easier to
    weld than aluminum, and stiffness-to-weight, there is no
    contest. A vast difference between steel and aluminum was
    explained to me by an ME friend thusly: After a million
    flexural cycles on a steel structure, it can be
    considered to have unlimited life; After a million
    flexural cycles on an aluminum structure, it can be
    considered to have Zero remaining flexural life. (I do
    not know the rationale for this, nor the mechanisms, etc.
    BUT: Do airframe components "time out"? There are plenty
    of commercial aircraft flying after decades of use. But
    they are not 6061-T6, I do not think.)

  9. Quoted message said:

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of
    go "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Back in the day, we were told that European racers replaced
    their steel frames every year because they "went soft." And
    those of us who thought we were of even moderate strength
    would insist that our steel frames became "mushy" after a
    couple of years.

    It's funny how the more things change, the more they stay
    the same...

    --Mike-- Chain Reaction Bicycles www.ChainReaction.com

    "Chris Hansen" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Hello,

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of
    go "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Does anyone know anything about this? If you plan to keep
    a bike for longer than 10 years is it better not to get
    aluminum?

  10. Cipher said:

    Chris Hansen wrote:

    Quoted message said:
    Quoted message said:

    Does anyone know anything about this? If you plan to
    keep a bike for longer than 10 years is it better not
    to get aluminum?

    Quoted message said:

    Don't know about 'wearing out' but I owned one that had
    the seat tube lug crack. (I was out of the saddle climbing
    at the time). I'd owned the bike for about 7 yrs. at the
    time this had happened.

    My aluminum frame is no more due to unplanned automotive
    percussive testing downgrading the functionality of my
    bicycle. i.e. Cars Suck

    As to the frame material, as long as you don't buy something
    stupid-light, it shouldn't be a problem. But don't go out
    and buy a 2.5 lb aluminum & faery dust frame with
    drillium/unobtainium components and then complain that it
    breaks in two years.

    --
    Dane Jackson - z u v e m b i @ u n i x b i g o t s . o r g
    Congratulations are in order for Tom Reid.

    He says he just found out he is the winner of the 2021
    Psychic of the Year award.

  11. "Benjamin Lewis" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:
    Peter Cole said:

    It's a mistake to think material has anything to do with
    longevity.


    ^^^^^^^^ I think
    you mean
    "everything".

    No, I meant anything.

  12. Everything wears out, eventually. My Schwinn Sierra steel
    ATB, which was used primarily for commuting, recently
    parted ways at the rear dropout. Actually, the dropout
    itself broke.

    The frame was bought in 1989, making it 14 years old. It
    had 43,500 miles on it. And "Schwinn" doesn't honor
    _Schwinn's_ lifetime warranty (The bike outlasted the
    company that made it).

    Aluminum frames usually don't come with lifetime warrantees,
    period. 5-6 years is the norm. Aluminum, for all it's good
    points, doesn't handle torsional stresses as well as steel.
    It slowly develops micro-fractures in it's structure
    eventually leading to fatigue and failure. This is just a
    characteristic of the metal.

    How long this takes depends on the alloy, the quality of
    iot, and of course the severity of the stresses it is being
    called upon to withstand.

    - - "May you have the wind at your back. And a really low
    gear for the hills!"

    Chris Zacho ~ "Your Friendly Neighborhood Wheelman"

    Chris'Z Corner geocities.comczcorner

  13. "TopCounsel" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:
    Quoted message said:
    Quoted message said:

    It's a mistake to think material has anything to do
    with longevity.


    ^^^^^^^^ I think
    you mean
    "everything".

    Obviously the material has "a lot" to do with longevity.
    I'ts just not


    the

    Quoted message said:

    be-all and end-all of longevity. Try building an origami
    bike frame and


    see

    Quoted message said:

    what happens. After all, there's a reason nearly all cars
    are made of


    steel,

    Quoted message said:

    whereas fiberglass and other metals are somewhat rare.

    Easier to mass produce. Cheaper. Doesn't "dent".

    If you live in a damp climate and don't crash,
    fiberglass wins.

  14. Peter Cole said:

    "Benjamin Lewis" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:
    Peter Cole said:

    It's a mistake to think material has anything to do with
    longevity.


    ^^^^^^^^ I think you mean "everything".

    No, I meant anything.

    You're seriously claiming that the material has *nothing* to
    do with longevity? So a bicycle made of pasta would last
    just as long as a bicycle made of steel, all other things
    being equal?

    --
    Benjamin Lewis

    Clothes make the man. Naked people have little or no
    influence on society.
    - Mark Twain

  15. "Dane Jackson" <[email hidden]> wrote in message ...

    Quoted message said:

    As to the frame material, as long as you don't buy
    something stupid-light, it shouldn't be a problem. But
    don't go out and buy a 2.5 lb aluminum & faery dust frame
    with drillium/unobtainium components and then complain
    that it breaks in two years.

    Don't worry about that.

    Today top-end AL frames are all way overbuilt.

    Take De Rosa's Merak frame, it's built with Dedacciai V107
    hydroformed aluminum tubing but weighs in at 1.25kg. That's
    giving up to much on today's top carb frames. This thing
    will still be around next season, which by then the frame
    design will be out of date.

    I've asked Cristiano DeRosa several times to shave the mass
    of that frame down to a more reasonable 968 grams.

    Start the season with a new training frame and one or two
    race frames, that's how many of the pro teams work it.

    Why wish your AL frame to last for three years? You're going
    to have to rent a storage unit in that case.

  16. "Methuselah" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:
    Cipher usenet- said:

    Here's something to read on the subject:

    ihpva.orgmateria
    ls.html

    Good site. He neglects titanium, though. The homebuilder
    committed to welding aluminum already has a MIG or TIG
    setup, and in my experience, 6Al-4V Titanium is easier to
    weld than aluminum, and stiffness-to-weight, there is no
    contest. A vast difference between steel and aluminum was
    explained to me by an ME friend thusly: After a million
    flexural cycles on a steel structure, it can be considered
    to have unlimited life; After a million flexural cycles on
    an aluminum structure, it can be considered to have Zero
    remaining flexural life.

    Gee, with those numbers, my frame shouldn't last the summer,
    or my rims, or my cranks, or my seatpost!

    Quoted message said:

    (I do not know the rationale for this, nor the mechanisms,
    etc. BUT: Do airframe components "time out"? There are
    plenty of commercial aircraft flying after decades of use.
    But they are not 6061-T6, I do not think.)

    I wouldn't take any chances, refuse to fly anything but
    steel planes!

  17. Buy a titanium frame. Doesn't corrode, not brittle
    like alumnium.

    There is a good article on the advantages/disadvantages of
    frame materials at:

    exploratorium.eduframes1.html

    "Chris Hansen" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Hello,

    I've talked to two people who have said aluminum frames
    wear out. One said that after about 8 years they kind of
    go "dead" and lose the feel they once had. Another talked
    about how he broke the bottom bracket out of an old
    aluminum frame.

    Does anyone know anything about this? If you plan to keep
    a bike for longer than 10 years is it better not to get
    aluminum?

  18. In article <[email hidden]>,
    [email hidden] says...

    Quoted message said:
    Cipher usenet- said:

    Here's something to read on the subject:

    ihpva.orgmateria
    ls.html

    Good site. He neglects titanium, though. The homebuilder
    committed to welding aluminum already has a MIG or TIG
    setup, and in my experience, 6Al-4V Titanium is easier to
    weld than aluminum, and stiffness-to-weight, there is no
    contest. A vast difference between steel and aluminum was
    explained to me by an ME friend thusly: After a million
    flexural cycles on a steel structure, it can be
    considered to have unlimited life; After a million
    flexural cycles on an aluminum structure, it can be
    considered to have Zero remaining flexural life. (I do
    not know the rationale for this, nor the mechanisms, etc.
    BUT: Do airframe components "time out"? There are plenty
    of commercial aircraft flying after decades of use. But
    they are not 6061-T6, I do not think.)

    They are also routinely inspected for cracks every so many
    cycles (one takeoff and one landing being a cycle).
    Remember the Hawaiian 737 a few years ago where the top
    half of the fuselage ripped off, and then inspection found
    fatigue cracks?

    --
    Dave Kerber Fight spam: remove the ns_ from the return
    address before replying!

    REAL programmers write self-modifying code.

  19. Since aluminum is not as good as steel, riding an aluminum
    bike is dangerous, therefore one should wear a helmet to
    save one's life!

    Woohoooo!

    --
    [email hidden]
    A very small object - Its center.
    25

  20. Quoted message said:

    Obviously the material has "a lot" to do with longevity.
    I'ts just not the be-all and end-all of longevity.

    An old engineering saying goes: "There are not bad
    materials, only bad applications"

    Quoted message said:

    Try building an origami bike frame and see what happens.

    I see no reason why you couldn't build a bike out of
    properly engineered cardboard tubes which would at least be
    marginally functional.

    Quoted message said:

    After all, there's a reason nearly all cars are made
    of steel, whereas fiberglass and other metals are
    somewhat rare.

    Yes, cost. A typical automobile manufacturer can price their
    vehicles by the pound and get a pretty close estimate to
    their actual production costs.

    High-end vehicles are often carbon fiber these days.

    Chris Neary [email hidden]

    "Science, freedom, beauty, adventure: what more could you
    ask of life? Bicycling combined all the elements I loved" -
    Adapted from a quotation by Charles Lindbergh

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