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DIY cable housing cutter

Started by G.Daniels · · Last activity · 13 posts · 640 views

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Cycling Equipment
Published
26 April 2004
Last activity
30 April 2004
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G.Daniels
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  1. 1 asian medium size diagnol wire cutter from the bargain
    bin 1 11 pound engineer's hammer-muy useful. a heavy hammer
    is effective with a light tapping blow whereas a lighter
    hammer takes a coordinated swing. 1 2x4 block, exotic
    hardwood if possible. 1 used 14 ga. spoke 1 safety glasses
    two eggs, duck.

    place the housing in the jaws rear edges, squeeze the
    housing, place the diags' head flush on the block but with
    the handle brought upward (not to get your fingers cawt in
    anything moving here) and smack the diags' head with an 11
    pound hammer. alternative procedure: measure long, cut long
    then place the spoke into the housing and cut housing and
    spoke to correct length.

  2. In article <[email hidden]>,

    (g.daniels) said:

    1 asian medium size diagnol wire cutter from the bargain
    bin 1 11 pound engineer's hammer-muy useful. a heavy
    hammer is effective with a light tapping blow whereas a
    lighter hammer takes a coordinated swing. 1 2x4 block,
    exotic hardwood if possible. 1 used 14 ga. spoke 1 safety
    glasses two eggs, duck.

    place the housing in the jaws rear edges, squeeze the
    housing, place the diags' head flush on the block but with
    the handle brought upward (not to get your fingers cawt in
    anything moving here) and smack the diags' head with an 11
    pound hammer. alternative procedure: measure long, cut
    long then place the spoke into the housing and cut housing
    and spoke to correct length.

    Be very very careful smacking tool-hardened steel with a
    hammer. Chips of flying metal are bad news. Better make sure
    that's a soft-faced hammer you're using.

    Given the relatively low price of bypass cutters, I think
    this isn't the best DIY technique. If you want to do it that
    way, I'd go whole-hog, place the cable on your wood chopping
    block, and use an axe to go through the housing and the 14-
    ga. spoke in one blow. Efficient, tidy, and no hitting
    hardened steel with a hammer.

    G: if bypass cutters are too expensive in Kamloops, I'll
    send you the URL from the Princess Auto catalog.

    --
    Ryan Cousineau, [email hidden]
    sfu.cawiredcola President, Fabrizio
    Mazzoleni Fan Club

  3. g.daniels said:

    1 asian medium size diagnol wire cutter from the bargain
    bin 1 11 pound engineer's hammer-muy useful. a heavy
    hammer is effective with a light tapping blow whereas a
    lighter hammer takes a coordinated swing. 1 2x4 block,
    exotic hardwood if possible. 1 used 14 ga. spoke 1 safety
    glasses two eggs, duck.

    place the housing in the jaws rear edges, squeeze the
    housing, place the diags' head flush on the block but with
    the handle brought upward (not to get your fingers cawt in
    anything moving here) and smack the diags' head with an 11
    pound hammer. alternative procedure: measure long, cut
    long then place the spoke into the housing and cut housing
    and spoke to correct length.

    I bought some cable cutters from the local hardware store
    for the princely sum of 3.50 UKP. They cut cleanly, even on
    outers. I'm happy.

  4. My 12" Vice-Grips' cutter works fine. It squishes the
    housing some, but that's pretty easy to reform once the
    housing's cut to length.

    Jeff

    [email hidden] (g.daniels) wrote in message
    news:<[email hidden]>...

    Quoted message said:

    1 asian medium size diagnol wire cutter from the bargain
    bin 1 11 pound engineer's hammer-muy useful. a heavy
    hammer is effective with a light tapping blow whereas a
    lighter hammer takes a coordinated swing. 1 2x4 block,
    exotic hardwood if possible. 1 used 14 ga. spoke 1 safety
    glasses two eggs, duck.

    place the housing in the jaws rear edges, squeeze the
    housing, place the diags' head flush on the block but with
    the handle brought upward (not to get your fingers cawt in
    anything moving here) and smack the diags' head with an 11
    pound hammer. alternative procedure: measure long, cut
    long then place the spoke into the housing and cut housing
    and spoke to correct length.

  5. "g.daniels" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    1 asian medium size diagnol wire cutter from the bargain
    bin 1 11 pound engineer's hammer-muy useful. a heavy
    hammer is effective with a light tapping blow whereas a
    lighter hammer takes a coordinated swing. 1 2x4 block,
    exotic hardwood if possible. 1 used 14 ga. spoke 1 safety
    glasses two eggs, duck.

    place the housing in the jaws rear edges, squeeze the
    housing, place the diags' head flush on the block but with
    the handle brought upward (not to get your fingers cawt in
    anything moving here) and smack the diags' head with an 11
    pound hammer. alternative procedure: measure long, cut
    long then place the spoke into the housing and cut housing
    and spoke to correct length.

    Dremel, no housing to reform.

  6. Use old cable instead of a spoke to prevent the crush, then
    push the piece out with the new cable.

    "g.daniels" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    1 asian medium size diagnol wire cutter from the bargain
    bin 1 11 pound engineer's hammer-muy useful. a heavy
    hammer is effective with a light tapping blow whereas a
    lighter hammer takes a coordinated swing. 1 2x4 block,
    exotic hardwood if possible. 1 used 14 ga. spoke 1 safety
    glasses two eggs, duck.

    place the housing in the jaws rear edges, squeeze the
    housing, place the diags' head flush on the block but with
    the handle brought upward (not to get your fingers cawt in
    anything moving here) and smack the diags' head with an 11
    pound hammer. alternative procedure: measure long, cut
    long then place the spoke into the housing and cut housing
    and spoke to correct length.

  7. g.daniels said:

    1 asian medium size diagnol wire cutter from the bargain
    bin 1 11 pound engineer's hammer-muy useful. a heavy
    hammer is effective with a light tapping blow whereas a
    lighter hammer takes a coordinated swing. 1 2x4 block,
    exotic hardwood if possible. 1 used 14 ga. spoke 1 safety
    glasses two eggs, duck.

    place the housing in the jaws rear edges, squeeze the
    housing, place the diags' head flush on the block but with
    the handle brought upward (not to get your fingers cawt in
    anything moving here) and smack the diags' head with an 11
    pound hammer. alternative procedure: measure long, cut
    long then place the spoke into the housing and cut housing
    and spoke to correct length.

    mmmm, duck eggs....

    --
    Dave dvt at psu dot edu

  8. <snip>

    Dude. I bought my Shimano cable cutters in the late 80s.
    They're just now about to need replacing.

    How's that for a $25-ish investment?

    M

  9. gee that's swell! lemme take another look at my wanna tool
    list... hmmmm, metric caliper measurement, spring loaded
    punch, the inevitable cartridge BB expletive deleted... four
    yards of gore tex, six yards ballistic nylon... dial gauge
    for the tba DIY wheel stand.., endless but not a $25
    cutter.used every three years. nowayjose

    wood absorbs the shock.

    do yawl hava lineman's plier: deriguer!

  10. "g.daniels" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    gee that's swell! lemme take another look at my wanna tool
    list... hmmmm, metric caliper measurement, spring loaded
    punch, the inevitable cartridge BB expletive deleted...
    four yards of gore tex, six yards ballistic nylon... dial
    gauge for the tba DIY wheel stand.., endless but not a $25
    cutter.used every three years. nowayjose

    wood absorbs the shock.

    do yawl hava lineman's plier: deriguer!

    Have it your way. I'll keep cutting cables easier and faster
    with my Shimano tool.

    M

  11. In article <OhWjc.8253$A27.6803@fed1read06>,
    [email hidden] says...

    Quoted message said:


    "g.daniels" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    gee that's swell! lemme take another look at my wanna
    tool list... hmmmm, metric caliper measurement, spring
    loaded punch, the inevitable cartridge BB expletive
    deleted... four yards of gore tex, six yards ballistic
    nylon... dial gauge for the tba DIY wheel stand..,
    endless but not a $25 cutter.used every three years.
    nowayjose

    wood absorbs the shock.

    do yawl hava lineman's plier: deriguer!

    Have it your way. I'll keep cutting cables easier and
    faster with my Shimano tool.

    I use my Dremel with a cutoff wheel, and it doesn't take
    long either.

    --
    Remove the ns_ from if replying by e-mail (but keep posts in
    the newsgroups if possible).

  12. two things:

    the squeezing is to line up the housings metal surfaces with
    the cutter's [sharp] edges, then smack the diag's head. do
    this quickly:squeeze, smack. don't run out for donuts.

    two, use a hardwood block. a softwood block gives way too
    much lessing the blow's force.

    three, the idea was not to discourage using a particle
    decellerator for housing seperation but to suggest a good
    method for the unfortunate's lacking a cable cutter. not
    that those cretin's wud seard DIY for an answer but...

  13. (g.daniels) said:

    the squeezing is to line up the housings metal
    surfaces with the cutter's [sharp] edges, then smack
    the diag's head. do this quickly:squeeze, smack. don't
    run out for donuts.

    Why would I bother if not for donuts? Do other toroidal
    shaped foods qualify?

    Quoted message said:

    two, use a hardwood block. a softwood block gives way too
    much lessing the blow's force.

    I've never met a softwood block that's given me
    anything of value.

    Quoted message said:

    three, the idea was not to discourage using a particle
    decellerator for housing seperation but to suggest a good
    method for the unfortunate's lacking a cable cutter. not
    that those cretin's wud seard DIY for an answer but...

    There's no excuse for not having a dremel (or reasonable
    facsimile).
    --
    Rick Onanian

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