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Cold galvanizing

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Cycling Equipment
Published
11 February 2006
Last activity
15 February 2006
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Adam Rush
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  1. I'm looking to repaint the front fork on my army bike, as it has
    worrying rust. I've gotten a hold of the original one-size-fits-all
    green army paint, but I thought that maybe I'd want to do a little
    extra. At a local hardware store, I found a can of "cold galvanizing
    zinc spray" ("zinkspray, kallgalvanisering," in any case) for use as an
    undercoat or primer on things like boat trailers.

    Would this hurt, help, or do nothing?

    (BTW, as long as it still ends up green, I don't care how ugly the
    paint job turns out.)

  2. Quoted message said:

    One other note: In my experience, cold galvanizing coatings will not
    stop or [censored] corrosion that's already present.

    Even if sandpapered off? I'm not to good with Rust Dynamics 101.

  3. Adam Rush said:

    I'm looking to repaint the front fork on my army bike, as it has
    worrying rust. I've gotten a hold of the original one-size-fits-all
    green army paint, but I thought that maybe I'd want to do a little
    extra. At a local hardware store, I found a can of "cold galvanizing
    zinc spray" ("zinkspray, kallgalvanisering," in any case) for use as an
    undercoat or primer on things like boat trailers.

    Would this hurt, help, or do nothing?

    (BTW, as long as it still ends up green, I don't care how ugly the
    paint job turns out.)


    go to the hardware store and get one of the paints that stabilizes the
    oxides. i forget name brands, but you can wire brush, paint, leave 6
    weeks [for the chemistry to work], and repaint to your desire. don't
    bother with that zinc [censored].

  4. Don't bother with the brand name, as I almost certainly don't have
    access to it.

  5. Quoted message said:

    As an undercoat before applying your army green paint, I
    doubt that you'll have problems unless the army green paint is
    lacquer-based.

    What exactly is lacquer? Is that synonymous with acrylic, in practice?

  6. Adam Rush said:

    Don't bother with the brand name, as I almost certainly don't have
    access to it.


    you don't have access to your local hardware store??? how odd.

  7. I don't have access to *your* local hardware store. There aren't many
    of the same name brands here in Sweden when it comes to products like
    this.

  8. Adam

    If you do go the "cold galv." route, you can help insure the paint
    adhesion by wiping the galv. w/ a mild acid such as vinegar. Rinse the
    acid off prior to painting. Cold Galv. works surprisingly well for such
    a "quick & dirty" option. Just don't paint over shinny zinc.

    Have fun, John

  9. Adam Rush said:

    I don't have access to *your* local hardware store. There aren't many
    of the same name brands here in Sweden when it comes to products like
    this.


    ok. but look/ask around when you're at /your/ local store. i believe
    products like this to be commonly available.

  10. "Adam Rush" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I'm looking to repaint the front fork on my army bike, as it has
    worrying rust. I've gotten a hold of the original one-size-fits-all
    green army paint, but I thought that maybe I'd want to do a little
    extra. At a local hardware store, I found a can of "cold galvanizing
    zinc spray" ("zinkspray, kallgalvanisering," in any case) for use as an
    undercoat or primer on things like boat trailers.

    Would this hurt, help, or do nothing?

    (BTW, as long as it still ends up green, I don't care how ugly the
    paint job turns out.)

    Use something like Naval Jelly to strip all the oxide. It leaves an iron
    phosphate coating that is stable, bites paint, and helps to prevent future
    corrosion. If you leave rust on the surface then noting layered on top
    helps or stays put.

    Me

  11. Adam Rush said:
    Quoted message said:

    As an undercoat before applying your army green paint, I
    doubt that you'll have problems unless the army green paint is
    lacquer-based.

    What exactly is lacquer? Is that synonymous with acrylic, in practice?

    Acrylic fractions may be found in both lacquers and enamels. Most
    solvent-based paints sold today are enamels.

    Lacquer is a type of solvent-based paint which differs in several ways
    from enamels. It's not used much anymore, but there's a possibility
    that if it's old stuff, the army-green paint you have might be
    lacquer. If it is, and if the cold galvanizing compound uses a
    vehicle that's more like enamel, the whole thing could end up looking
    like wrinkle-finish paint. If that happens, let it dry a bit, scrape
    and wipe off the mess with a solvent rag, and then paint again with
    just the army green paint.
    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  12. Adam Rush said:
    Quoted message said:

    One other note: In my experience, cold galvanizing coatings will not
    stop or [censored] corrosion that's already present.

    Even if sandpapered off? I'm not to good with Rust Dynamics 101.

    Sandpaper levels off the corrosion to the surface of the surrounding
    metal. If there's any penetration of the corrosion below the surface,
    sandpaper won't get it out unless used more vigorously than you are
    likely to want to attempt.

    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  13. "Werehatrack" wrote: (clip)there's a possibility that if it's old stuff,
    the army-green paint you have might be lacquer. If it is, and if the cold
    galvanizing compound uses a vehicle that's more like enamel, the whole thing
    could end up looking like wrinkle-finish paint. (clip)
    ^^^^^^^^^^^^^^^^^^^
    Dear "Rack--I think you may have your facts reversed. It is lacquer that
    will wrinkle existing enamel. Putting enamel over lacquer should be no
    problem.

    If the surface is rusty AND pitted, then sanding will likely not get all the
    rust. I suggest using a primer like Rustoleum, which is formulated to
    penetrate rust and arrest it. There is extra oil in this type of primer
    which is supposed to penetrate the rust, surround it, and then dry, leaving
    a stable surface for finishing. There are also spray finishes which are
    formulated to go directly over rust. They work for me, but I have no
    long-term results to prove they are REALLY good.

  14. Cold galvanizing compounds do work, but they require meticulous preparation
    of the base metal. Used correctly they are very effective, but that usually
    means sandblasting followed by immediate cold galvanizing. This ensures good
    electrical contact between the zinc in the paint and the base metal. Any trace
    of rust or other insulating debris on the surface will defeat the project.
    In a humid atmosphere the interval between cleaning and galvanizing should
    probably be measured in hours.

    The "cover all" rust cure paints work to some extent, with much less
    careful preparation, usually no more than just removing loose rust
    with a wire brush. Typically they're a water-based emulsion paint
    with something like phosphoric acid added. The acid converts the
    rust to something which does not take part in the rust chemical
    cycle and ties up any free water. The paint seals out any new water.

    My experience was in the late 1970's, I doubt the chemistry has changed
    much, surely the brand names have. The cold galvanizing compound was
    from ZRC, I think this might be their website:
    http://www.zincrich.com/p_zrc.asp

    Sorry, but I can't remember the name of the "cover all" antirust paint.
    [sound of creaky brain cells rubbing together]

    bob prohaska

  15. Leo Lichtman said:


    "Werehatrack" wrote: (clip)there's a possibility that if it's old stuff,
    the army-green paint you have might be lacquer. If it is, and if the cold
    galvanizing compound uses a vehicle that's more like enamel, the whole thing
    could end up looking like wrinkle-finish paint. (clip)
    ^^^^^^^^^^^^^^^^^^^
    Dear "Rack--I think you may have your facts reversed. It is lacquer that
    will wrinkle existing enamel. Putting enamel over lacquer should be no
    problem.

    I stand corrected. It's been so long since I encountered it that I
    had forgotten which order caused the problem, but you're correct.

    Quoted message said:

    If the surface is rusty AND pitted, then sanding will likely not get all the
    rust. I suggest using a primer like Rustoleum, which is formulated to
    penetrate rust and arrest it. There is extra oil in this type of primer
    which is supposed to penetrate the rust, surround it, and then dry, leaving
    a stable surface for finishing. There are also spray finishes which are
    formulated to go directly over rust. They work for me, but I have no
    long-term results to prove they are REALLY good.

    My own experience with the older Rustoleum products was less than
    stunning, but the later formulations have been better. For real
    durability, however, nothing can compare with the results obtained by
    painting a surface that has no corrosion at all.

    --
    Typoes are a feature, not a bug.
    Some gardening required to reply via email.
    Words processed in a facility that contains nuts.

  16. "Adam Rush" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I'm looking to repaint the front fork on my army bike, as it has
    worrying rust. I've gotten a hold of the original one-size-fits-all
    green army paint, but I thought that maybe I'd want to do a little
    extra. At a local hardware store, I found a can of "cold galvanizing
    zinc spray" ("zinkspray, kallgalvanisering," in any case) for use as an
    undercoat or primer on things like boat trailers.

    Would this hurt, help, or do nothing?

    Somewhere between help a little, and nothing. Zinc corrodes faster than iron,
    the oxides don't hydrate as much. Zinc oxides are easily removed compared to
    iron oxides, thus galvinizing is very much favored for iron/steel surfaces that
    won't get a decent paint job.

    But if you're going to paint it afterwards, I'd skip the galvinizing in favor of
    more sanding and priming.

    --
    Dale Benjamin
    [email hidden]

  17. clean, rust-free surfaces clean, rust-free surfaces and in out of the
    way places unlikely to be trod on by large animals or thrown monkey
    wrenchs and concrete blocks-the stuff chips then rusts some time later
    as the ions waft off to pluto
    for the latter-the rusto system is good but car paint is best looking
    linseed thinned, allowed to dry(several months in arizona) then coated
    with rusto is farmall approved
    but question is REALLY who looks? you forecast crowds coming by to ogle
    your fork?

  18. I forecast crowds of radicals coming by to oxidize my fork.

  19. oh yeah-its the swedish contingen
    no, cold galvanizing isn't it. CG is to coat clean surfaces or hopeless
    surfaces using the linseed based CG
    i experimented with linseed over a clean wire brushed rusted
    surface-allowing linseed to dry without intervening water-then coating
    with the rusto system and several times a metallic latex in between to
    eliminate water penetration.
    what this does is trap the rust without additional water or oxygen-the
    rust hardens and basically goes no further.
    but this is on a seeable surface and that's not the situation with da
    forks
    with da forks you need to eliminate interior rust to eliminate the
    chances of your diving under the oncoming bus when the foprk collapses
    like this is an OLD OLD OLD piece your getting your weight on: check
    around for glenn curtiss in linbe four motocycles-priceless!
    boil it your self in caustic or take it to the shop.
    'car restoration rust removal' is google searchable and there are home
    shop products for serious rust removal-treat the bike like a '49
    maserati touring
    an assumption you can make-the fork's condition is similar to the other
    tubes so check those insides
    then think about the chain stays
    and consider-at some point- getting the complete frame boiled out by a
    professional
    this need not be the first step-
    for now if pro boiling is out of reach, a thorough
    thinner-acetone-CHO-cleanout in a dry warm environment followed by
    thinned white rusto primer-2 coats-will save the frame for several
    years. using the linseed as a base is a tossup recommended for
    seriously pitted agricultural type FeO\
    anyway-you need to take it apart, clean, regrease and place new
    bearings into the mechanism, nhow not later so gfet a strong light and
    inspect the tubes

  20. went to lunch and remembered-
    cold galvinizing with linseed on unbrushed rusty surfaces eventually
    produces a lumpy surface with cracks, cracks leak moisture and oxygen
    and that's square one if the area coated is unseen. this is old
    information and current products may have solved the problem.
    a solution would be a hi tech epoxy-flexable and adherent.

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