artemidorus said:On the contrary, Scotty, when you get to 1% you've got all the time in the world. Keep riding until that chain starts to skip, because you've already stuffed your cassette and your favourite chainring.
Well, why not get to 1% or even 2% and let the cassette wear out along with the chain? Haven't done this myself, but could be it's a cost-effective strategy?
I've only been keeping records since I got a new bike in 04. Using 0.75% as a the replace limit on the chain, the first SRAM PC-99 lasted 6K miles, the second (running on the used DA cassette only lasted 4K. When I bought the replacement chain, my friendly LBS mechanic warned me that a 10K mile DA cassette was liable to skip with a new chain, and sure enough, it did. The second replacement chain, HG-93, now has 5300 miles on it (on new cassette) with the gauge showing plenty of miles to go.
So, from my limited experience, appears new chains last a good bit longer on a new cassette. If that's true, why not just use the original chain and cassette until it skips under load, or gets noisy, and then replace both together? EG, run the chain and cogset for 12-15K miles, then replace them as a set. Note, I'm ignoring the front chainrings since I've never had a problem with them.