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Broken steel frame

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Australia and New Zealand
Published
7 May 2005
Last activity
10 May 2005
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  1. For about a day my bike was feeling strange, being more prone to
    developing a wobble than usual, and a creaking that didn't quite seem
    to be from the seat.

    Then *clunk* and:
    http://masoor.beevomit.org/gitane/broken%20frame.html

    ...Any ideas how/why it happened?

    It's a lightweight Gitane frame about 30 years old, and I don't think
    it had been in any prangs, and the front wheel is (and always has been)
    true. Although there was a time when a taxi nudged me at a set of
    traffic lights.

    Although it's many years old, it hasn't done that many k's -- it's only
    on it's second set of tyres (time for a third, soon).

    -Maikkeli.

  2. Maikkelli said:

    ...Any ideas how/why it happened?

    It certainly looks like the result of crash damage. From the looks of it, it's had a front-end impact (hit a car, been jumped and landed front end first, etc), which has caused the bottom of the lower head lug to cut into the down tube (as well as buckling the underside of the top tube). From then, it was only a matter of a time for the crack that generated to work its way around the tube.

    Replacement is likely to be expensive, as both top and down tubes will need to be replaced. You're probably better off getting a new frame, unless this one has special sentimental value.

    Regards,

    Suzy

  3. quote='suzyj'Maikkelli said:

    ...Any ideas how/why it happened?

    It certainly looks like the result of crash damage. From the looks of it, it's had a front-end impact (hit a car, been jumped and landed front end first, etc), which has caused the bottom of the lower head lug to cut into the down tube (as well as buckling the underside of the top tube). From then, it was only a matter of a time for the crack that generated to work its way around the tube.

    Replacement is likely to be expensive, as both top and down tubes will need to be replaced. You're probably better off getting a new frame, unless this one has special sentimental value.

    Regards,

    Suzy[/QUOTE]

    slightly OT... can one repair 853? (welded, not lugged)

  4. flyingdutch said:

    slightly OT... can one repair 853? (welded, not lugged)

    In theory, probably. It is a "simple" matter of inserting an inner tube
    (steel tube)to bridge the break and just welding the break, or cutting
    out a bent section and inserting another section.

    The steel was welded in the first place, so if you are talking about
    just repairing a break in the middle of the tube, then there should not
    be a problem.

    Someone with details of the metalurigical (sp?) properties of 853 might
    be able to advise you on the sutitability of welding a second time over
    an old weld, e.g. at a joint.

    Practical answer is to ring up whomever you are thinking of getting to
    do the repairs and ask them.

  5. flyingdutch <[email hidden]> wrote in
    news:[email hidden]:

    Quoted message said:


    suzyj said:
    Maikkelli said:

    ...Any ideas how/why it happened?

    It certainly looks like the result of crash damage. From the looks
    of it, it's had a front-end impact (hit a car, been jumped and landed
    front end first, etc), which has caused the bottom of the lower head
    lug to cut into the down tube (as well as buckling the underside of
    the top tube). From then, it was only a matter of a time for the
    crack that generated to work its way around the tube.

    Replacement is likely to be expensive, as both top and down tubes
    will need to be replaced. You're probably better off getting a new
    frame, unless this one has special sentimental value.

    Regards,

    Suzy

    slightly OT... can one repair 853? (welded, not lugged)

    Short answer is yes and a fair bit easier than say aluminium(?) but...

    Given that the amount of labour involved just the repair is going to be
    expensive. This will depend on the actual break (clean or bent etc).
    853's claim to fame is the tempering and that would be hard to duplicate
    after welding (or at least slow) even assuming that enough information
    is available.

    Your other problem will be determining if plastic deformation has
    occured. If the tube has broken after being bent sharply then it has
    probably undergone plastic deformation, when stained (stretched) steel
    will consistently elongate and recover until it reaches plasitic
    deformation. From this point it takes on permanent set and ultimately
    cracks and breaks. If that has happened there is no point in repairing
    it because the steel is much weaker following deformation.

    If you are keen on repairing the bike find a blacksmith (also called a
    pattern or tool maker). These guys will be your best bet to weld and
    retemper the steel but they are a bit thin on the ground. Your average
    bike or engineering shop will probably be unable to help much but if
    there is a foundry nearby try there (they normally have some
    blacksmiths).

    Cheers

    Brett M

  6. flyingdutch said:

    slightly OT... can one repair 853? (welded, not lugged)

    Depends on the damage.

    Is Paconi still in Braeside? I heard that Kevin? had sold
    up/left/whatever, so maybe things have changed. But it would be worth
    giving them a ring and maybe taking the bike there and getting an
    opinion.

    --
    Regards.
    Richard.

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