Cycling Equipment · Public discussion

Brake Caliper Overhaul

Started by Rob Weinstock · · Last activity · 6 posts · 883 views

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Cycling Equipment
Published
15 November 2004
Last activity
19 November 2004
Original author
Rob Weinstock
Posts
6
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  1. I have a set of Shimano Ultegra calipers that I decided to overhaul.
    Vintage is ~1990. These are dual pivot types. During diasassembly, I
    was suprised to find a ball bearing retainer, and I managed to lose a
    couple of the ball bearings.

    Given the size, 2mm, finding these on the garage floor will be
    exceedingly difficult.

    Does anyone know a source for these little ball bearings?

    Thanks and regards,

    Rob Weinstock

  2. Quoted message said:

    I have a set of Shimano Ultegra calipers that I decided to overhaul.
    Vintage is ~1990. These are dual pivot types. During diasassembly, I
    was suprised to find a ball bearing retainer, and I managed to lose a
    couple of the ball bearings.

    Given the size, 2mm, finding these on the garage floor will be
    exceedingly difficult.

    Does anyone know a source for these little ball bearings?

    Thanks and regards,

    Rob Weinstock

    Rob: I think these are 1/16" balls. I have never found bearings this small
    on a bike except within Shimano brake calipers. The high-end models (105
    and up) all had them from around 1988 on. Single and dual pivot. This and
    the lower tension springs is what results in the nice light action of these
    brakes. I would say get out the magnet and start sweeping the garage floor.

  3. Dave Mayer said:
    Quoted message said:

    I have a set of Shimano Ultegra calipers that I decided to overhaul.
    Vintage is ~1990. These are dual pivot types. During diasassembly, I
    was suprised to find a ball bearing retainer, and I managed to lose a
    couple of the ball bearings.

    Given the size, 2mm, finding these on the garage floor will be
    exceedingly difficult.

    Does anyone know a source for these little ball bearings?

    Thanks and regards,

    Rob Weinstock

    Rob: I think these are 1/16" balls. I have never found bearings this small
    on a bike except within Shimano brake calipers. The high-end models (105
    and up) all had them from around 1988 on. Single and dual pivot. This and
    the lower tension springs is what results in the nice light action of these
    brakes. I would say get out the magnet and start sweeping the garage floor.

    I have always heard that it is a bad idea to pick up bearing balls
    with a magnet, as they will become magnatized and collect little bits
    of metal, leading to wear. I really don't know if this is a problem
    in practice, but the reasoning seems sound.

  4. "Rob Weinstock" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    I have a set of Shimano Ultegra calipers that I decided to overhaul.
    Vintage is ~1990. These are dual pivot types. During diasassembly, I
    was suprised to find a ball bearing retainer, and I managed to lose a
    couple of the ball bearings.

    Given the size, 2mm, finding these on the garage floor will be
    exceedingly difficult.

    Does anyone know a source for these little ball bearings?

    http://www.mcmaster.com/

    Part Number 1598K18
    $9.12 per pack of 250

  5. As always:
    1) your local LBS.
    2) A local Bearing supply shop.

    and finally, the easiest one. Almost EVERYTHING is in stock (and they
    stock almost everything). Their paper catalog is over 3500 pages!
    You will often get it next day, even if you pay for ground shipping,
    they take credit cards, and they have no minimum order.
    3) McMaster-Carr (www.mcmaster.com) (Industrial Supplies)
    If inch:

    PN#9642K21
    440-C Stainless Steel Precision Ball 1/16" Diameter, Grade 24
    In stock at $3.13 per Pack
    This item is only sold in Packs of 50

    If metric: (they stock 1, 1.5, 2, 2.5, 3, and 3.5 mm bearings) so
    measure what you have.

    PN#1598K22
    Precision Grade Metric 440-C SS Ball 2.5 mm Diameter, Grade 25
    In stock at $9.86 per Pack
    This item is only sold in Packs of 250

    -Mike

    "Dave Mayer" <[email hidden]> wrote in message news:<C8end.258833$Pl.170228@pd7tw1no>...

    Quoted message said:
    Quoted message said:

    I have a set of Shimano Ultegra calipers that I decided to overhaul.
    Vintage is ~1990. These are dual pivot types. During diasassembly, I
    was suprised to find a ball bearing retainer, and I managed to lose a
    couple of the ball bearings.

    Given the size, 2mm, finding these on the garage floor will be
    exceedingly difficult.

    Does anyone know a source for these little ball bearings?

    Thanks and regards,

    Rob Weinstock

    Rob: I think these are 1/16" balls. I have never found bearings this small
    on a bike except within Shimano brake calipers. The high-end models (105
    and up) all had them from around 1988 on. Single and dual pivot. This and
    the lower tension springs is what results in the nice light action of these
    brakes. I would say get out the magnet and start sweeping the garage floor.

  6. [email hidden] (Rob Weinstock) wrote in message news:<[email hidden]>...

    Quoted message said:


    Does anyone know a source for these little ball bearings?

    Have you asked Shimano? I think you're looking for part # 84B 9805 ,
    which is what's used on the current calipers. Take a look at
    http://www.shimano-europe.com/cycling/phpimages/product/exp_view/BR_6500_.pdf

    Jeff

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