Cycling Equipment · Public discussion

BR-6500 problems with springs?

Started by david · · Last activity · 7 posts · 632 views

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Cycling Equipment
Published
24 April 2005
Last activity
27 April 2005
Original author
david
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  1. I have a shimano br-6500 ultegra brake caliper. When I depress the lever the
    caliper contracts like it should and when I release, the brake does not
    return to the original position. I just replaced the housing and cable. The
    lever returns to the normal position, I can move the brake caliper back open
    to full position with my fingers but does not return on its own. help?

    thanks-

    David

  2. "david"

    Quoted message said:

    shimano br-6500 ultegra brake caliper.
    ... does not return on its own. help?

    This brake uses ball bearings in the pivots that may need to be cleaned
    with Ronsonol and lubed. Check to see that the full count of ball
    bearings is present.

    http://www.nasa.gov/images/content/113333main_1114050279_5705-1_dd_enhanced_456-A462R1.gif

  3. david said:

    I have a shimano br-6500 ultegra brake caliper. When I depress the lever the
    caliper contracts like it should and when I release, the brake does not
    return to the original position. I just replaced the housing and cable. The
    lever returns to the normal position, I can move the brake caliper back open
    to full position with my fingers but does not return on its own. help?

    Check that the nylon bushing at the end of the spring isn't damaged. If
    it is, spares may not be available :-(

  4. Take it apart or have a competent bike shop do it. Clean. lube, make
    sure the spring isn't broken. Not at all uncommon on ay brake caliper.

  5. david said:

    I have a shimano br-6500 ultegra brake caliper. When I depress the lever the
    caliper contracts like it should and when I release, the brake does not
    return to the original position. I just replaced the housing and cable. The
    lever returns to the normal position, I can move the brake caliper back open
    to full position with my fingers but does not return on its own. help?

    thanks-

    David


    front pivot bolt probably too tight.

  6. Zog The Undeniable said:

    Check that the nylon bushing at the end of the spring isn't damaged.


    If

    Quoted message said:

    it is, spares may not be available :-(

    If they are, it's part # Y-8DD06000, as seen on
    http://cycle.shimano-eu.com/media/cycling/techdocs/en/bikecomponents/BR/EV-BR-6600_v2_m56577569830537943.pdf

    Yeah, I know it's the 6600, not the 6500. #%^$%%ing Shimano has gone
    and Java-ized the Shimano Europe site and apparently forgotten to bring
    all their old data sheets along.

    Jeff

  7. Thanks for the help.
    I checked all the things you guys suggested and all seemed fine, I observed
    the problem more carefully and linked it too short of a cable, when the
    lever is depressed the cable housing jumps out of the holder, and gets
    slightly caught on the edge on the return.

    david

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