Friday, March 26, 2004 Inventor improves transmission
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By Mike Boyer The Cincinnati Enquirer
SPRINGFIELD TOWNSHIP - Larry Anderson started out looking
for a way to make it easier to climb hills on his bicycle.
But his efforts stretching back a decade could lead some day
to vehicles with more fuel-efficient, smoother-shifting
transmissions.
The 70-year-old Procter & Gamble Co. retiree has received a
U.S. patent for an innovation he believes can dramatically
improve continuously variable transmissions (CVTs).
CVTs have been around for a hundred years or more, mainly
for industrial applications. But they are gaining increased
attention from automakers and others as a way to improve
fuel efficiency.
Ford Motor Co., for example, is producing CVTs at its
Batavia plant for the new Ford 500 sedan and the Freestyle
crossover vehicle.
HOW IT WORKS Traditional transmissions use gears, friction
plates and hydraulic fluid to transfer power from an engine
to a drive shaft. Continuously variable transmissions use a
simple belt and pulley system, creating a "continuously
variable" gear ratio that is more fuel-efficient. The A+CVT
developed by Larry Anderson uses flexible sprocket bars
along the pulley shafts to create a more efficient and
durable positive drive system rather than the typical
friction drive of a belt system.
CVT technology replaces the gears and friction plates in
traditional transmissions with a belt and pulley system to
transfer the power smoothly from a motor to the wheels.
The pulleys inside a CVT are typically cone-shaped, and the
belt that runs between them slides between the narrow and
wide ends of each pulley. That creates a "continuously
variable" gear ratio to transfer power from the engine to
the wheels.
Anderson's idea is a modification of the dual-cone CVT. It
uses floating sprocket bars along the length of each cone to
engage a chain.
This creates a more durable, positive drive system instead
of using simple friction to move a belt up and down the
cones. Belt-driven CVTs are friction dependent - and that
results in power loss and a less efficient system, he said.
"There's not much more auto companies can do (to improve
fuel efficiency) by shaving weight and using plastic in
bumpers and fenders," Anderson said. "The transmission is
one place where they can go to improve fuel efficiency."
'A lot of inquiries'
Since receiving his patent last year, Anderson has set up a
Web site (www.andersoncvt.com) to describe his invention,
the A+CVT. He has met with at least half a dozen companies
in the automotive, bicycle, power transmission and marine
motor business.
"We've had a lot of inquiries, and we're doing a lot of
talking,'' he said.
Although not an engineer by training, Anderson, who retired
10 years ago from P&G after working as a research assistant
in oleochemicals, says he's always liked tinkering with
mechanical things.
"I have no trouble understanding this kind of thing, gear
ratios and things like that," he said. "It's kind of second
nature to me."
An avid bicyclist, Anderson said he was interested in
developing a CVT for his bicycle initially.
"It's gotten harder to climb the hills," he said. "Even with
10-18-21 speed bikes, shifting has always been very clumsy."
'Hey, that works!'
His eureka moment came in his basement workshop, when he saw
a cone of yarn.
"I don't know what made my mind start turning, but there was
also a light socket chain just laying there. I looked at
that and got to thinking - I wonder what I can do with that?
It just seemed to fall in place," he said.
He crafted a crude model of the floating sprocket bars using
the yarn cone, chain and a coat hanger.
"I ran the light chain up and down on the cone and said,
'Hey, that works!' "
After developing the idea with a bicycle in mind, he said,
he realized it could have broader applications.
Over the next few years, Anderson says he spent more than
$4,000 at a local machine shop to craft a prototype and
filed for a patent about three years ago.
Since receiving his initial patent, he's filed for a couple
more for modifications on his design.
His latest prototype includes a heavier-duty chain
consisting of steel links connected with steel pins and side
links. Anderson said the new chain design should withstand
torque for any application.
Looking to license
The U.S. Patent Office, of course, is filled with patents on
ideas that never saw the light of day, but Anderson remains
hopeful some company will license his idea.
"At least one company has shown a definite interest," he
said, although he declined to identify it. "The fact that
they've invited me back for a second and third meeting tells
me they're interested."
Anderson knows his device could make him wealthy some day.
"Well, I'm not even looking at that part," he said.
"Obviously there's a potential there, but that was not the
impetus to develop this."
The irony is that Anderson says his idea for a bicycle CVT
is on the back burner while he pursues interest from other
manufacturers.
But, he said, "that's not necessarily a bad thing."
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