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Available diameters on integrated headsets?

Started by dabac · · Last activity · 7 posts · 998 views

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Cycling Equipment
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9 September 2007
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20 September 2007
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dabac
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  1. hi guys,

    The short question is:how many different diameters can I find integrated headsets in?

    The long story behind is as follows:when I built a bike around an unknown frame some years ago I wasn't aware that there was such a thing as an integrated headset, so when the stock 1 1/8 didn't fit in the head tube I cut a couple of spacers/bushings on the lathe and stuck it all together.
    Now, somewhat better informed, (and in need of a 1 1/8 for another bike) I'm thinking of replacing the 1 1/8 with an integrated set, but I can't remember the i.d. of the head tube.
    Can I buy this one for instance, and expect it to fit? Or do I have to do an explanatory disassembly to find out the i.d. of the head tube before I buy an integrated headset?

  2. On Sep 9, 12:38 pm, dabac <dabac.2wn...@no-

    mx.forums.cyclingforums.com said:

    hi guys,

    The short question is:how many different diameters can I find
    integrated headsets in?

    The long story behind is as follows:when I built a bike around an
    unknown frame some years ago I wasn't aware that there was such a thing
    as an integrated headset, so when the stock 1 1/8 didn't fit in the head
    tube I cut a couple of spacers/bushings on the lathe and stuck it all
    together.
    Now, somewhat better informed, (and in need of a 1 1/8 for another
    bike) I'm thinking of replacing the 1 1/8 with an integrated set, but I
    can't remember the i.d. of the head tube.
    Can I buy 'this one' (http://tinyurl.com/22rnk4) for instance, and
    expect it to fit? Or do I have to do an explanatory disassembly to find
    out the i.d. of the head tube before I buy an integrated headset?

    --
    dabac

    there are 2 main ones for 1 1/8 steerers (is/cane creek/"integrated"
    and hiddenset), then there's columbus, then there's internal headsets
    such as zerostack, then there are some oddballs. if you remember there
    being angled bearing seats inside the ht, then it's one of the first
    2.
    the various standards do have standard headtube od's attached to them,
    but of course it's not really required at all for a mfg to stick to
    this (although they do for the most part) and also, 45mm is used for
    hiddenset and 1 1/8 IS, so it could be either if it's 45. but
    zerostack 1 1/8 is 50. these numbers can mostly be found here,
    although columbus and some others are missing: www.sutherlandsbicycle.com/Chapter12.pdf

  3. dabac said:

    hi guys,

    The short question is:how many different diameters can I find
    integrated headsets in?

    The long story behind is as follows:when I built a bike around an
    unknown frame some years ago I wasn't aware that there was such a thing
    as an integrated headset, so when the stock 1 1/8 didn't fit in the head
    tube I cut a couple of spacers/bushings on the lathe and stuck it all
    together.
    Now, somewhat better informed, (and in need of a 1 1/8 for another
    bike) I'm thinking of replacing the 1 1/8 with an integrated set, but I
    can't remember the i.d. of the head tube.
    Can I buy 'this one' (http://tinyurl.com/22rnk4) for instance, and
    expect it to fit? Or do I have to do an explanatory disassembly to find
    out the i.d. of the head tube before I buy an integrated headset?

    Short answer= Too Many!
    If your local shop has the excellent FSA Stainless Headset Guide,
    consult them. It's a well designed tool and quick to use. The various
    formats and nomenclatures certainly are confusing!
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

  4. Nate Knutson said:

    .. if you remember there being angled bearing seats inside the ht, ...


    As far as I can remember the reamed seat in the seat tube had a fairly shallow lip and I don't recall it being angled.

    [quote="Nate Knutson"]..there are [b]2 main ones[/] .[/QUOTE]

    2 as in:
    1) cane creek/"integrated" and hiddenset

    2) columbus

    ...or 2 as in something else?


    Nate Knutson said:

    ..... then there are some oddballs.



    Looking more and more likely 😠
    Nate Knutson said:

    ...the various standards do have standard headtube od's attached to them, .. 45mm is used for
    hiddenset and 1 1/8 IS, so it could be either if it's 45.



    It is, well 44,5 incl powder coat according to my caliper.

    Nate Knutson said:

    ..these numbers can mostly be found here,
    although columbus and some others are missing: www.sutherlandsbicycle.com/Chapter12.pdf



    First the page kept loading as a blank, but it finally came through. Good stuff.

  5. A Muzi said:

    Short answer= Too Many!

    Ah well, exploratory disassembly it is then.

  6. On Sep 10, 2:49 am, dabac <dabac.2wo...@no-
    [quote="mx.forums.cyclingforums.com"]Nate Knutson Wrote:> .. if you remember there being angled bearing seats inside the ht, ...

    As far as I can remember the reamed seat in the seat tube had a fairly
    shallow lip and I don't recall it being angled.

    [quote="Nate Knutson"]..there are [b]2 main ones[/] .[/quote]

    2 as in:
    1) cane creek/"integrated" and hiddenset

    2) columbus

    ..or 2 as in something else?[/quote]

    I meant that cane creek and hiddenset are the 2 main ones. Columbus is
    uncommon, and is actually not really an integrated system, I kinda
    just stuck it in there. I also forgot about the TH industries 36x36
    integrated standard. =P

    Quoted message said:
    Nate Knutson said:

    ..... then there are some oddballs.

    Looking more and more likely 😠

    Nate Knutson said:

    ...the various standards do have standard headtube od's attached to
    them, .. 45mm is used for
    hiddenset and 1 1/8 IS, so it could be either if it's 45.

    It is, well 44,5 incl powder coat according to my caliper.

    Nate Knutson said:

    ..these numbers can mostly be found here,
    although columbus and some others are missing:
    www.sutherlandsbicycle.com/Chapter12.pdf

    First the page kept loading as a blank, but it finally came through.
    Good stuff.



    this is good too: http://www.parktool.com/repair/readhowto.asp?id=68

  7. dabac said:

    Ah well, exploratory disassembly it is then.

    Bit the bullet yesterday and removed the headset. The caliper says 37.3 mm head tube i.d. Closest match in the Sutherland's handbook seems to be the 37.5 1" JIS / Pro threadless low-profile.

    Could be right, the origins of this frame is shrouded in mystery.

    Dang.

    OK, so I've got a 37.5 i.d. head tube and a 1 1/8" fork - can I find a HS that would either let me get rid of the bushings and/or let me reduce the stack height?

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