Cycling Equipment · Public discussion

Aluminium's robustness.

Started by Paul · · Last activity · 8 posts · 653 views

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Cycling Equipment
Published
14 June 2003
Last activity
16 June 2003
Original author
Paul
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  1. I was riding along happily today (around 20mph) and ended up with an insect of some sort in my
    eye which then proceeded to squirt something irratant into it, ouch, that'll teach me not to
    wear glasses.

    Since going 20mph down a main road with both eyes tightly closed didn't seem such a good idea I hit
    the brakes. Unsuprisingly the back wheel lifted off the ground and tipped me forward. I didn't go
    right over the bars, just slid forward into them (my knee bent the left shifter lever which after
    being straightened out was find). The bike hit the ground (losing my mirror) and I ended up standing
    over it. Not too bad considering what could have happened.

    My main concern is for the bike (I'd be absolutely lost without it). Since I started cycling I've
    heard a lot about aluminium frames cracking and I guess that I've become a bit paranoid, I've
    checked the bike over and it looks fine, I've also tied thin elastic around the headtube to both
    dropouts to check the alignment (which is fine as far as I can tell) and also ridden a further
    30miles without problem.

    I guess that my question is just how robust are alloy frames (mine is oversized plain guage 7005
    T6), is a spill like I've had anything to worry about or do you need to hit something head on to do
    damage? I guess that aluminium alloy must be a fairly sound material considering the number of
    bikes that are made from it but then again I do seem to hear regularly about how prone to cracking
    it can be.

    Thanks for any thoughts, Paul.

  2. I've owned aluminum frames since 88 and never had a crack in any except the one time I rolled a bike
    to dodge a dog in the road that broke the rear derailer dropout. Unless you role a bike I wouldn't
    get worried about it cracking.

    "Paul" <[email hidden]> wrote in message "]news:[email hidden]...

    Quoted message said:

    Thanks, it's pretty new (about a year old) with only around 2500 miles so far. Everything look
    unbent although on the few occassions I have come off


    I

    Quoted message said:

    tend to feel the bike pulling a little to the left, probably just being a bit shaken from the
    fall, I usually forget about it after a while. I've wrapped elastic around the headtube to the
    inside of the dropout and


    mesured

    Quoted message said:

    the distance from the seattube which seems to be the same so I guess that things are ok. I
    regularly check for cracks when I clean anyway.

    The fatigue issue is interesting. My bike is plainguage 7005 T6 and comes with a 3 year warranty,
    whilst I was in the LBS having the gear lever straightened I noticed some Ridgeback cycles, of a
    comparable price to my bike, also of 7005 ally which come with a lifetime guarantee.

    Thanks again for taking the time to reply, Kind Regards, Paul.

  3. In "]news:[email hidden], Paul <[email hidden]> typed:

    Quoted message said:


    The fatigue issue is interesting. My bike is plainguage 7005 T6 and comes with a 3 year warranty,
    whilst I was in the LBS having the gear lever straightened I noticed some Ridgeback cycles, of a
    comparable price to my bike, also of 7005 ally which come with a lifetime guarantee.

    In the German EFBe frame fatigue test, the aluminum bikes lasted far longer than the steel ones.
    sheldonbrown.comframe fatigue test.htm

    Tony

    --
    raven-family.comraven-family.com

    "All truth goes through three steps: First, it is ridiculed. Second, it is violently opposed.
    Finally, it is accepted as self-evident." Arthur Schopenhauer

  4. BillX said:

    I've owned aluminum frames since 88 and never had a crack in any except the one time I rolled a
    bike to dodge a dog in the road that broke the rear derailer dropout. Unless you role a bike I
    wouldn't get worried about it cracking.

    I would not necessarily be so reassuring. Lots of people have cracked bike frames. I managed to
    crack an aluminum frame after about 8000-1000 miles. But this can also happen to steel or titanium.

    It is worth checking the bike for problems every so often, but don't lose any sleep over it. Byt the
    time it breaks, you will have gotten your money's worth.

    --

    David L. Johnson

    __o | A foolish consistency is the hobgoblin of little minds, adored _`\(,_ | by little statesmen
    and philosophers and divines. --Ralph Waldo (_)/ (_) | Emerson

  5. Quoted message said:

    One of the main causes of failure in Al frames (besides faulty welding) is fatigue. Aluminum,
    unlike steel has a lower "modulus of elasticity" In other words, it doesn't take as well to being
    flexed very much.

    The elastic modulus has nothing to do with the material's longevity, just its stiffness. Other
    factors effect fatigue resistance.

    Of course, if you exceed the elastic limit, the material will bend and you can't rebend
    aluminum safely.

    R / John

  6. "Paul" <[email hidden]> wrote in message "]news:[email hidden]...

    Quoted message said:

    I was riding along happily today (around 20mph) and ended up with an


    insect

    Quoted message said:

    of some sort in my eye which then proceeded to squirt something irratant into it, ouch, that'll
    teach me not to wear glasses.

    Since going 20mph down a main road with both eyes tightly closed didn't


    seem

    Quoted message said:

    such a good idea I hit the brakes. Unsuprisingly the back wheel lifted off the ground and tipped
    me forward. I didn't go right over the bars, just


    slid

    Quoted message said:

    forward into them (my knee bent the left shifter lever which after being straightened out was
    find). The bike hit the ground (losing my mirror) and


    I

    Quoted message said:

    ended up standing over it. Not too bad considering what could have


    happened.

    Quoted message said:


    My main concern is for the bike (I'd be absolutely lost without it). Since


    I

    Quoted message said:

    started cycling I've heard a lot about aluminium frames cracking and I


    guess

    Quoted message said:

    that I've become a bit paranoid, I've checked the bike over and it looks fine, I've also tied thin
    elastic around the headtube to both dropouts to check the alignment (which is fine as far as I can
    tell) and also ridden a further 30miles without problem.

    I guess that my question is just how robust are alloy frames (mine is oversized plain guage 7005
    T6), is a spill like I've had anything to worry about or do you need to hit something head on to
    do damage? I guess that aluminium alloy must be a fairly sound material considering the number of
    bikes that are made from it but then again I do seem to hear regularly


    about

    Quoted message said:

    how prone to cracking it can be.

    There's a long and colorful history in the bike business of responding to any inquiry about
    something not sold in that shop with "they break".

    Have an experienced frame technician look at the frame for alignment problems so you'll be
    reasussured. If it rides well and there are no obvious dents or cracks it is most liketly fine.

    --
    Andrew Muzi yellowjersey.orgyellowjersey.org Open every day since 1 April 1971

  7. (Chris Zacho 'The Wheelman') said:
    Quoted message said:

    "The elastic modulus has nothing to do with the material's longevity, just its stiffness. Other
    factors effect fatigue resistance.

    Quoted message said:

    Of course, if you exceed the elastic limit, the material will bend and you can't rebend aluminum
    safely.

    This is correct, but ...

    Quoted message said:


    Quoted message said:

    R / John

    Actually, it does, for the very reason you stated in your second paragraph. Yes, the modulus of
    elasticity is the amount of flexing a given material can ithstand and still return to it's
    original form.

    This is not correct. The modulus of elasticity is a ratio of elastic stress to elastic strain. It is
    completely unrelated to the stress level where plastic deformation occurs. Furthermore, the fatigue
    strength cannot be reliably predicted from the yield strength, although a higher yield strength
    usually goes along with higher fatigue strength.

    Quoted message said:


    But a bicycle frame, by it's very nature, is subject to continuous flexing. The more elastic the
    material is, the more flexing it can take without weakening of the molecular structure.

    Not even close.

    Quoted message said:


    I believe Jobst posted on this subject once, probably knows ore about it than I do, and can also
    explain it better as well.

    There are several people who post regularly here who know a lot more about metallurgy then you, and
    even Jobst. However, Jobst` usually gets it right when he talks about materials.

    Dave Korzekwa

  8. Thanks for the thoughts.

    This is only the 2nd time I've come off my bike since starting cycling and I think the feeling of
    the bike pulling a little is just imagination. I felt the same after the first fall, probably
    initially just because I was a bit wobbly and shaken. Although I only ride a cheap bike I'd be lost
    without it (I probably do150-200 miles a week recreational riding now the weather is good) so I tend
    to worry about it.

    There are no obvious cracks, despite bening a gear lever with my me the bars are fine and in
    line as is the saddle. I've done the basic tying string around the headtube to each dropout to
    check alignment and this looks good too so I think it's just a case of getting back on and
    enjoying myself!

    Thanks again for the reply, Kind Regards,

    Paul.

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