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help with schmidt hub lighting options

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Cycling Equipment
Published
22 April 2003
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24 April 2003
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Geoff Raynak
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  1. I have a friend who is about to embark on a schmidt hub adventure. I am acting as a psuedo-technical
    liaison... But I know nothing about these hubs or dynohub lighting in general...

    but here is a small list of criteria... He does not necessarily care about a standlight He would
    like the smallest front light that he could mount down low on a fork leg. He would love to have two
    bulbs for symmetry I know that you can have a 'secondary' light with a schmidt hub (higher velocity
    and the total 6V) but is it possible to run two lesser bulbs in series?

    It seems like most dyno-driven lights have 6V / 2.4W halogen bulbs in them Is it possible to have
    two 1.2W (or1.5W) bulbs in series? Do 1.2W bulbs exist?

    I've seen all the lighting options on peter white and sheldon's site... but they seem big and
    clunky... does anyone have comments on this light: Hella Micro-FF DYNAMO HEAD LAMP

    thank you all in advance

    geoff

  2. if it is a 6V system and you want to bulbs in series, you want two 3V bulbs(each 1.2 watts) or you
    could run two 6Vbulbs in parallel(each 1.2 watts) don't know if you can get either bulb sorry, but
    parallel is that way to go you can switch then on/off separately in parallel if one bulb blows the
    other one will still work in series if one blows you lose them both

    pretty sure this is right and am sure someone will yell at me if it isn't

  3. "stu" <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:

    if it is a 6V system and you want to bulbs in series, you want two 3V bulbs(each 1.2 watts) or you
    could run two 6Vbulbs in parallel(each 1.2 watts) don't know if you can get either bulb sorry, but
    parallel is that way to go you can switch then on/off separately in parallel if one bulb blows the
    other one will still work in series if one blows you lose them both

    pretty sure this is right and am sure someone will yell at me if it isn't

    Right in theory, but wrong in practice.

    The Schmidt Dynohub (as well as its cheaper "cousin" the Shimano Nexus) delivers voltage that
    increases with speed. At 10 km/h, you get 6 V, and at 20 km/h you get 12 V, and so on... Bottle
    generators have similar patterns, BTW.

    If you plug your own headlight directly into the hub, you will have to ride very slowly or you will
    burn lights in a jiffy. That's why the Lumotec and Bisi headlights have a voltage-limiting diode..
    If you want symmetry, you will have to design your own electronic limiting device or you will have
    to find some way to install both bulbs (6 W 1,2 W in parallel) _after_ the diode.

    BTW, on Peter White's site peterwhitecycles.competerwhitecycles.com , you'll find a lot of theoretical info
    on these headlights.

    Regarding performance, installing the headlight heside the wheel (somewhere along the fork) shows
    lots of shade from the tire, and if you ride in rain, snow or mud, it will get dirty very quickly. I
    would suggest you install the headlight on the fork crown. Best compromise, very good results, still
    allows for handlebar bag, unless the rider is only 5' tall.

  4. the hella lights are designed with voltage limiting diodes...

    i did not think about how the lighting would be hampered by the wheels... thank you for that
    information.

    geoff

    "Michel Gagnon" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    "stu" <[email hidden]> wrote in message


    news:<[email hidden]>...

    Quoted message said:
    Quoted message said:

    if it is a 6V system and you want to bulbs in series, you want two 3V bulbs(each 1.2 watts) or
    you could run two 6Vbulbs in parallel(each 1.2 watts) don't know if you can get either bulb
    sorry, but parallel is that way to


    go

    Quoted message said:
    Quoted message said:

    you can switch then on/off separately in parallel if one bulb blows the other one will still
    work in series if one blows you lose them both

    pretty sure this is right and am sure someone will yell at me if it


    isn't

    Quoted message said:

    Right in theory, but wrong in practice.

    The Schmidt Dynohub (as well as its cheaper "cousin" the Shimano Nexus) delivers voltage that
    increases with speed. At 10 km/h, you get 6 V, and at 20 km/h you get 12 V, and so on... Bottle
    generators have similar patterns, BTW.

    If you plug your own headlight directly into the hub, you will have to ride very slowly or you
    will burn lights in a jiffy. That's why the Lumotec and Bisi headlights have a voltage-limiting
    diode.. If you want symmetry, you will have to design your own electronic limiting device or you
    will have to find some way to install both bulbs (6 W 1,2 W in parallel) _after_ the diode.

    BTW, on Peter White's site peterwhitecycles.competerwhitecycles.com , you'll find a lot of theoretical info
    on these headlights.

    Regarding performance, installing the headlight heside the wheel (somewhere along the fork) shows
    lots of shade from the tire, and if you ride in rain, snow or mud, it will get dirty very quickly.
    I would suggest you install the headlight on the fork crown. Best compromise, very good results,
    still allows for handlebar bag, unless the rider is only 5' tall.

  5. Michel Gagnon said:


    "stu" <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:

    if it is a 6V system and you want to bulbs in series, you want two 3V bulbs(each 1.2 watts) or
    you could run two 6Vbulbs in parallel(each 1.2 watts) don't know if you can get either bulb
    sorry, but parallel is that way to go you can switch then on/off separately in parallel if one
    bulb blows the other one will still work in series if one blows you lose them both

    pretty sure this is right and am sure someone will yell at me if it isn't

    Right in theory, but wrong in practice.

    The Schmidt Dynohub (as well as its cheaper "cousin" the Shimano Nexus) delivers voltage that
    increases with speed. At 10 km/h, you get 6 V, and at 20 km/h you get 12 V, and so on... Bottle
    generators have similar patterns, BTW.

    This doesn't tell the story very well.

    First, voltage generally rises with speed, but it's not a linear function. Decent generators are
    designed to self-regulate. The voltage tops out at about six volts for all but a few (rare) 12
    volt models...

    ... ASSUMING you've got the standard bulbs fitted! That would be a 2.4 watt headlight and a 0.6 watt
    taillight, or just a 3 watt headlight.

    Nearly all bike generators actually attempt to supply a constant current of 0.5 amp. If you put in a
    bulb with higher resistance, the voltage output rises to the amount necessary to pass the 0.5 amp.
    Obviously, if you have no bulb attached, the voltage will get quite high (and will be pretty much
    linear with speed). But this has little to do with actually powering a headlight.

    Quoted message said:


    If you plug your own headlight directly into the hub, you will have to ride very slowly or you
    will burn lights in a jiffy. That's why the Lumotec and Bisi headlights have a
    voltage-limiting diode..

    Such diodes aren't always necessary. Again, most generators self-regulate pretty well, based on the
    inductance of the coils. The diodes help somewhat, but they're not always necessary.

    Quoted message said:

    If you want symmetry, you will have to design your own electronic limiting device or you will have
    to find some way to install both bulbs (6 W 1,2 W in parallel) _after_ the diode.

    If you want symmetry, you can install two ordinary generator lights in series, with
    suitable switches.

    Putting lights in parallel reduces the resistance the generator sees. This will cause the generator
    to put out less voltage. It probably won't regulate itself as well, either.

    I've got two headlights mounted in series, with a switch to short out the second one, thus taking it
    out of the circuit. My generator (an old Soubitez) drives one light up to about 14 mph. At that
    speed, I can open the second one's switch, putting that lamp in series with the first. The generator
    responds by raising the voltage to about 12 volts, and I've got two lights. Total output is about
    six watts, which is _way_ plenty for me.

    If the first lamp did blow out, I could short across its terminals and use just the second light.
    But generators are soft-start by nature. My bulbs seem to last forever.

    Quoted message said:


    BTW, on Peter White's site peterwhitecycles.competerwhitecycles.com , you'll find a lot of theoretical info
    on these headlights.

    Regarding performance, installing the headlight heside the wheel (somewhere along the fork) shows
    lots of shade from the tire, and if you ride in rain, snow or mud, it will get dirty very quickly.
    I would suggest you install the headlight on the fork crown. Best compromise, very good results,
    still allows for handlebar bag, unless the rider is only 5' tall.

    My handlebar bag is pretty huge. It would block any lamp mounted at the head tube. I made a
    lightweight rack to hold the two headlights out ahead of the front of the bag, just above the front
    tip of the front fender. I've tried several different mounting points, and this is by far my
    favorite. It does away with that problem of wheel shadow - which was a real annoyance, once.

    --
    Frank Krygowski [email hidden]

  6. In article <[email hidden]>, [email hidden] says...

    Quoted message said:
    Michel Gagnon said:


    "stu" <[email hidden]> wrote in message news:<[email hidden]>...

    Quoted message said:
    Quoted message said:

    Regarding performance, installing the headlight heside the wheel (somewhere along the fork)
    shows lots of shade from the tire, and if you ride in rain, snow or mud, it will get dirty very
    quickly. I would suggest you install the headlight on the fork crown. Best compromise, very good
    results, still allows for handlebar bag, unless the rider is only 5' tall.

    My handlebar bag is pretty huge. It would block any lamp mounted at the head tube. I made a
    lightweight rack to hold the two headlights out ahead of the front of the bag, just above the
    front tip of the front fender. I've tried several different mounting points, and this is by far my
    favorite. It does away with that problem of wheel shadow - which was a real annoyance, once.

    Not everyone has a front rack, but if you do, ahead of the front rack is a great place for a
    headlight, especially if you ever ride in rain or fog. It gets the light ahead of the wheel, so no
    shadow problems, and it also gets the light far enough forward that even in the fog, there isn't
    much glare up from the light into your eyes.

    --
    [email hidden] is Joshua Putnam <http://www.phred.org/~josh/> Books for Bicycle Mechanics and
    Tinkerers: <phred.orgbikebooks.html

  7. Tue, 22 Apr 2003 22:47:27 -0400, Frank Krygowski:

    Quoted message said:


    If you want symmetry, you can install two ordinary generator lights in series, with suitable
    switches.

    If the original author wants to use 2 Hella Micro-FF it is easy to build a small toggle switch into
    each housing. One switch should allow to open the whole circuit, the other switch should allow to
    "bridge" the second headlamp for low speed use (in the 5...15 km/h range you will get more light
    with only one headlamp). Both headlamps should be equipped with 6V-3W bulbs.

    Quoted message said:

    Putting lights in parallel reduces the resistance the generator sees. This will cause the generator
    to put out less voltage.

    Yes. Two 6V-3W bulbs with about 12 Ohms resistance in parallel means only 3 to 3.5 Volts on
    both bulbs.

    Quoted message said:

    It probably won't regulate itself as well, either.

    It will regulate itself perfectly to its maximum current of 550-570mA - but the won't mean you will
    have light ;-)

    Quoted message said:

    If the first lamp did blow out, I could short across its terminals and use just the second light.

    The build in supressor diodes in generator headlamps take care, that a blown bulb wont let you ride
    in the dark, because the current can still flow via the "diode" (more or less two anti-serial diodes
    in one housing). But: Heat sinking is not perfect - so you better change the blown bulb soon or care
    for better than original heat sinking.

    Quoted message said:

    But generators are soft-start by nature. My bulbs seem to last forever.

    Nominal livitime for those 3W or 2.4W bulbs is 100 hours, but 50-80 is more realistic in my
    experience.

    Quoted message said:

    My handlebar bag is pretty huge. It would block any lamp mounted at the head tube. I made a
    lightweight rack to hold the two headlights out ahead of the front of the bag, just above the front
    tip of the front fender. I've tried several different mounting points, and this is by far my
    favorite. It does away with that problem of wheel shadow - which was a real annoyance, once.

    A good alternative on a bike with cantilever sockets is to use a strong "brake booster" to mount the
    headlamps side-by-side.

    geoff raynak said:
    Quoted message said:
    Quoted message said:


    I've seen all the lighting options on peter white and sheldon's site... but they seem big and
    clunky...

    Bigger is better ;-) Small optics are more effected by tolerances in production of the reflector or
    the bulb. A bulb with a tiny mispositioned filament will result in an ugly chaotic light
    distribution in a Micro-FF while you dont notice much difference when using a big reflector (like
    the BISY FL or older Union headlamps). Bigger (especially "deaper"😉 reflectors also catch more of
    the light form the bulb and direct it to the road. But
    - the Micro FF is not bad when used with matched bulbs.

    Happy tinkering! Andreas

  8. geoff raynak said:

    He would like the smallest front light that he could mount down low on a fork leg.

    Low mounting distorts the patch of light. I experienced this with Schmidt's own BisyFL lamp, mounted
    on a Zinkens Dynashoe LT (left side of front wheel, about the height of cantilever brakes):
    adjustment gets tricky in order to have the best far/near-illumination ratio. Moved the lamp back to
    the fork crown. Sh. Brown has a 'new' bike on his pages, with a Lumotech mounted about the height of
    the lowrider-hole in the fork. Seems to work for him.

    Quoted message said:

    He would love to have two bulbs for symmetry

    I don't quite see the point in this. I have ridden above setup for about two years, and the shadow
    of the wheel did not bother me. With a good lamp with an appropriately focused beam, the wheel's
    shadow angles away at 45 to 60 degrees.

    Quoted message said:

    I know that you can have a 'secondary' light with a schmidt hub (higher velocity and the total 6V)
    but is it possible to run two lesser bulbs in series?

    What most people do (and is described on Schmidt's homepage) is add a second fully-powered lamp. The
    SON can drive that lamp from 18-20kph on. If your friend wants even more light, tell him to use
    6V/3W bulbs (HPR64) in both lamps and a battery powered LED taillight.

    Patrick

  9. Joshua Putnam said:

    Not everyone has a front rack, but if you do, ahead of the front rack is a great place for a
    headlight, especially if you ever ride in rain or fog. It gets the light ahead of the wheel, so no
    shadow problems, and it also gets the light far enough forward that even in the fog, there isn't
    much glare up from the light into your eyes.

    Coming home in the fog last night, I was very annoyed by the 3 bars of light coming up from my
    (handlebar-mounted) Cateye LED headlight - luckily, the fork crown mounted Bisy didn't give me any
    trouble. The batteries were flat in my battery halogen bulb headlight, but I imagine it would have
    had equally odd effects. Focussing is the answer...
    --
    David Damerell <[email hidden]> flcl?

  10. Frank Krygowski said:
    Quoted message said:

    Regarding performance, installing the headlight heside the wheel (somewhere along the fork) shows
    lots of shade from the tire, and if you ride in rain, snow or mud, it will get dirty very
    quickly. I would suggest you install the headlight on the fork crown. Best compromise, very good
    results, still allows for handlebar bag, unless the rider is only 5' tall.

    My handlebar bag is pretty huge. It would block any lamp mounted at the head tube. I made a
    lightweight rack to hold the two headlights out ahead of the front of the bag, just above the
    front tip of the front fender. I've tried several different mounting points, and this is by far my
    favorite. It does away with that problem of wheel shadow - which was a real annoyance, once.

    I've got the headlamp on one of my bikes mounted on the left fork blade just below the fork crown,
    using one of Peter White's Cronometro NOBs. No problems with shadows from wheel, tire or fender.
    Another possibility with a real heritage behind it is the small French rack, typically made to
    support a front handlebar bag, as often seen on bikes made for randonneuring, such as Alex Singers
    and Rene Herses. Typically, those racks have a light fitted right to the front of the rack. The lamp
    is positioned almost exactly where Frank has his lights mounted.

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