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Head Stems

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Australia and New Zealand
Published
12 June 2004
Last activity
14 June 2004
Original author
xbgs351
Posts
11
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  1. Welded aluminium head stems have been failing at an alarming rate. Upon
    inspection, my old head stem had a 15mm crack in the weld. I have since
    come across numerous cracked head stems and know of a number of serious
    accidents that have occured when the head stems have broken. One cylist
    was knocked unconsious and another has been left with large scars on all
    of his limbs.

    Everybody with a welded aluminium head stem should replace it as soon as
    possible. With the current trend of powder coated head stems it is very
    difficult to inspect the welds for cracking. The cracks occur on the
    rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a forged headstem and
    not a welded headstem.

    When you see somebody who has a bike with a welded head stem, tell them
    that they can expect the headstem to experience catastrophic failure.

    --

  2. "xbgs351" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Welded aluminium head stems have been failing at an alarming rate. Upon
    inspection, my old head stem had a 15mm crack in the weld. I have since
    come across numerous cracked head stems and know of a number of serious
    accidents that have occured when the head stems have broken. One cylist
    was knocked unconsious and another has been left with large scars on all
    of his limbs.

    Everybody with a welded aluminium head stem should replace it as soon as
    possible. With the current trend of powder coated head stems it is very
    difficult to inspect the welds for cracking. The cracks occur on the
    rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a forged headstem and
    not a welded headstem.

    When you see somebody who has a bike with a welded head stem, tell them
    that they can expect the headstem to experience catastrophic failure.

    Can you give us some evidence to support your claim?

    Marty

  3. Just replaced mine this week on the Giant OCR-1 2003.. the default was an
    adjustable quill style creaky POS.. In my quest to make the bike a better
    fit, I've installed a 90mm stem with a quill to ahead converter.. not the
    ideal solution, but the setup is now better fitting and lighter..

    From what I saw in my research, those welded stems were ass ugly so I stayed
    away..

    cheers,
    gpl

    "xbgs351" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Welded aluminium head stems have been failing at an alarming rate. Upon
    inspection, my old head stem had a 15mm crack in the weld. I have since
    come across numerous cracked head stems and know of a number of serious
    accidents that have occured when the head stems have broken. One cylist
    was knocked unconsious and another has been left with large scars on all
    of his limbs.

    Everybody with a welded aluminium head stem should replace it as soon as
    possible. With the current trend of powder coated head stems it is very
    difficult to inspect the welds for cracking. The cracks occur on the
    rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a forged headstem and
    not a welded headstem.

    When you see somebody who has a bike with a welded head stem, tell them
    that they can expect the headstem to experience catastrophic failure.

    --

  4. Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in message news:1rAyc.-
    [email hidden]:[email hidden]-
    rver.com...

    Quoted message said:

    Welded aluminium head stems have been failing at an alarming rate.
    Upon inspection, my old head stem had a 15mm crack in the weld. I have
    since come across numerous cracked head stems and know of a number of
    serious accidents that have occured when the head stems have broken.
    One cylist was knocked unconsious and another has been left with large
    scars on all of his limbs.

    Everybody with a welded aluminium head stem should replace it as soon
    as possible. With the current trend of powder coated head stems it is
    very difficult to inspect the welds for cracking. The cracks occur on
    the rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a forged headstem
    and not a welded headstem.

    When you see somebody who has a bike with a welded head stem, tell
    them that they can expect the headstem to experience catastrophic
    failure.


    Can you give us some evidence to support your claim?
    Marty

    If you have a look at every bike that has a welded aluminium head
    stem you will soon see that a very high percentage of them have
    developed cracks.

    I can also name two people who have crashed when the head stems
    have failed.

    --

  5. "xbgs351" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in message


    news:1rAyc.-

    Quoted message said:
    Quoted message said:


    [email hidden]:[email hidden]-

    Quoted message said:
    Quoted message said:

    rver.com...

    Quoted message said:

    Welded aluminium head stems have been failing at an alarming rate.
    Upon inspection, my old head stem had a 15mm crack in the weld. I


    have

    Quoted message said:
    Quoted message said:
    Quoted message said:

    since come across numerous cracked head stems and know of a number


    of

    Quoted message said:
    Quoted message said:
    Quoted message said:

    serious accidents that have occured when the head stems have broken.
    One cylist was knocked unconsious and another has been left with


    large

    Quoted message said:
    Quoted message said:
    Quoted message said:

    scars on all of his limbs.

    Everybody with a welded aluminium head stem should replace it as


    soon

    Quoted message said:
    Quoted message said:
    Quoted message said:

    as possible. With the current trend of powder coated head stems it


    is

    Quoted message said:
    Quoted message said:
    Quoted message said:

    very difficult to inspect the welds for cracking. The cracks occur


    on

    Quoted message said:
    Quoted message said:
    Quoted message said:

    the rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a forged headstem
    and not a welded headstem.

    When you see somebody who has a bike with a welded head stem, tell
    them that they can expect the headstem to experience catastrophic
    failure.


    Can you give us some evidence to support your claim?
    Marty

    If you have a look at every bike that has a welded aluminium head
    stem you will soon see that a very high percentage of them have
    developed cracks.

    I can also name two people who have crashed when the head stems
    have failed.

    Oh ok, sounds like pretty good evidence to me. I expect we'll see all welded
    head stems taken off the shelves in the next few days.

    Marty

  6. xbgs351 said:

    Welded aluminium head stems have been failing at an alarming rate. Upon
    inspection, my old head stem had a 15mm crack in the weld. I have since
    come across numerous cracked head stems and know of a number of serious
    accidents that have occured when the head stems have broken. One cylist
    was knocked unconsious and another has been left with large scars on all
    of his limbs.
    Everybody with a welded aluminium head stem should replace it as soon as
    possible. With the current trend of powder coated head stems it is very
    difficult to inspect the welds for cracking. The cracks occur on the
    rear weld in the corner and radiate up the weld.
    If you are buying a new bike make sure that it has a forged headstem and
    not a welded headstem.
    When you see somebody who has a bike with a welded head stem, tell them
    that they can expect the headstem to experience catastrophic failure.

    What's the difference in cost these days to go with a good Ti stem
    instead? For a relatively simple piece like a stem I'd expect it to be
    quite feasible for a lot of people.

    --

  7. Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in message

    news:1rAyc.-

    Quoted message said:
    Quoted message said:

    [email hidden]:[email hidden]-

    Quoted message said:
    Quoted message said:

    rver.com...
    > Welded aluminium head stems have been failing at an alarming rate.
    > Upon inspection, my old head stem had a 15mm crack in the weld. I

    have

    Quoted message said:
    Quoted message said:

    > since come across numerous cracked head stems and know of a number

    of

    Quoted message said:
    Quoted message said:

    > serious accidents that have occured when the head stems have broken.
    > One cylist was knocked unconsious and another has been left with

    large

    Quoted message said:
    Quoted message said:

    > scars on all of his limbs.
    >
    > Everybody with a welded aluminium head stem should replace it as

    soon

    Quoted message said:
    Quoted message said:

    > as possible. With the current trend of powder coated head stems it

    is

    Quoted message said:
    Quoted message said:

    > very difficult to inspect the welds for cracking. The cracks occur

    on

    Quoted message said:
    Quoted message said:

    > the rear weld in the corner and radiate up the weld.
    >
    > If you are buying a new bike make sure that it has a forged headstem
    > and not a welded headstem.
    >
    > When you see somebody who has a bike with a welded head stem, tell
    > them that they can expect the headstem to experience catastrophic
    > failure.
    >
    Can you give us some evidence to support your claim?
    Marty

    If you have a look at every bike that has a welded aluminium head
    stem you will soon see that a very high percentage of them have
    developed cracks.

    I can also name two people who have crashed when the head stems
    have failed.

    Oh ok, sounds like pretty good evidence to me. I expect we'll see all welded
    head stems taken off the shelves in the next few days.

    Marty

    I guess I shouldn't hold my breath either then Marty?

    I've never heard of stems breaking in such a way. Nobody I know has ever
    heard of it either. I'd estimate a collective 180,000+ kms of riding in
    which nobody I know has had a stem break.

    I've mostly had well known brands - 3TTT, ITM & Deda, so maybe it's a
    case of you get what you pay for? Although I've never been convinced
    that the name stamoed on the side guarantees any particular quality.

    I'd be very curious to see some actual evidence too.

    Who are these two people? HOw old/used were the stems? What sort of
    riding? MTB or road? etc...

    --
    Nick

  8. Bikes with Tri bars seem to be far more prone to developing cracks.

    My head stem cracked when I had tri-bars on. I weighed approx 65kg at
    the time. The crack was noticed after approx 20,000 km although it may
    have been present for a long time.

    Have have heard but can't confirm, of a headstem failing after only
    six weeks.

    --

  9. Nickzx6r said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in message news:pPVy-
    [email hidden]:[email hidden]-
    enetserver.com...

    Quoted message said:

    Marty Wallace wrote:
    > "xbgs351" <[email hidden]> wrote in message

    news:1rAyc.-news:1rAyc.-

    Quoted message said:

    >

    e28.usenetserver.comnews:[email hidden]-

    Quoted message said:

    > rver.com...
    > > Welded aluminium head stems have been failing at an alarming
    > > rate. Upon inspection, my old head stem had a 15mm crack in the
    > > weld. I

    have

    Quoted message said:

    > > since come across numerous cracked head stems and know of a
    > > number

    of

    Quoted message said:

    > > serious accidents that have occured when the head stems have
    > > broken. One cylist was knocked unconsious and another has been
    > > left with

    large

    Quoted message said:

    > > scars on all of his limbs.
    > >
    > > Everybody with a welded aluminium head stem should replace it as

    soon

    Quoted message said:

    > > as possible. With the current trend of powder coated head stems
    > > it

    is

    Quoted message said:

    > > very difficult to inspect the welds for cracking. The cracks
    > > occur

    on

    Quoted message said:

    > > the rear weld in the corner and radiate up the weld.
    > >
    > > If you are buying a new bike make sure that it has a forged
    > > headstem and not a welded headstem.
    > >
    > > When you see somebody who has a bike with a welded head stem,
    > > tell them that they can expect the headstem to experience
    > > catastrophic failure.
    > >
    > Can you give us some evidence to support your claim? Marty

    If you have a look at every bike that has a welded aluminium head
    stem you will soon see that a very high percentage of them have
    developed cracks.

    I can also name two people who have crashed when the head stems
    have failed.

    Oh ok, sounds like pretty good evidence to me. I expect we'll see all
    welded head stems taken off the shelves in the next few days.

    Marty


    I guess I shouldn't hold my breath either then Marty?
    I've never heard of stems breaking in such a way. Nobody I know has ever
    heard of it either. I'd estimate a collective 180,000+ kms of riding in
    which nobody I know has had a stem break.
    I've mostly had well known brands - 3TTT, ITM & Deda, so maybe it's a
    case of you get what you pay for? Although I've never been convinced
    that the name stamoed on the side guarantees any particular quality.
    I'd be very curious to see some actual evidence too.
    Who are these two people? HOw old/used were the stems? What sort of
    riding? MTB or road? etc...
    --
    Nick

    mmmmmm....there has been no evidence provided but i was shaking my head
    in agreement all through the initial email. Only because the same
    has happened to me twice. Of course, this is no reason to NOT buy
    those stems and everyone has had their personal experience with
    these stems and then, an opinion. Unless there is a widescale
    recall on a certain type of stem or product, it makes it
    difficult to state "do not buy those stems". Anyhow, for the
    record: Both stems were ITM, though i have since bought a forged
    ITM stem and have had no problems for 2 years. I weigh about 85kg
    and used them on my courier bike, avanti corsa, , so lots of curb
    popping and track stands, etc. I would only buy a forged stem
    from now on and would recommend that to anyone over 80kgs.

    --

  10. byron27 said:
    Nickzx6r said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in message news:pPVy-
    [email hidden]:[email hidden]-
    enetserver.com...

    >Marty Wallace wrote:
    > > "xbgs351" <[email hidden]> wrote in message

    news:1rAyc.-news:1rAyc.-

    > >

    e28.usenetserver.comnews:[email hidden]-

    > > rver.com...
    > > > Welded aluminium head stems have been failing at an alarming
    > > > rate. Upon inspection, my old head stem had a 15mm crack in the
    > > > weld. I

    have

    > > > since come across numerous cracked head stems and know of a
    > > > number

    of

    > > > serious accidents that have occured when the head stems have
    > > > broken. One cylist was knocked unconsious and another has been
    > > > left with

    large

    > > > scars on all of his limbs.
    > > >
    > > > Everybody with a welded aluminium head stem should replace it as

    soon

    > > > as possible. With the current trend of powder coated head stems
    > > > it

    is

    > > > very difficult to inspect the welds for cracking. The cracks
    > > > occur

    on

    > > > the rear weld in the corner and radiate up the weld.
    > > >
    > > > If you are buying a new bike make sure that it has a forged
    > > > headstem and not a welded headstem.
    > > >
    > > > When you see somebody who has a bike with a welded head stem,
    > > > tell them that they can expect the headstem to experience
    > > > catastrophic failure.
    > > >
    > > Can you give us some evidence to support your claim? Marty
    >
    >
    >
    >If you have a look at every bike that has a welded aluminium head
    >stem you will soon see that a very high percentage of them have
    >developed cracks.
    >
    >I can also name two people who have crashed when the head stems
    >have failed.
    >

    Oh ok, sounds like pretty good evidence to me. I expect we'll see all
    welded head stems taken off the shelves in the next few days.

    Marty


    I guess I shouldn't hold my breath either then Marty?
    I've never heard of stems breaking in such a way. Nobody I know has ever
    heard of it either. I'd estimate a collective 180,000+ kms of riding in
    which nobody I know has had a stem break.
    I've mostly had well known brands - 3TTT, ITM & Deda, so maybe it's a
    case of you get what you pay for? Although I've never been convinced
    that the name stamoed on the side guarantees any particular quality.
    I'd be very curious to see some actual evidence too.
    Who are these two people? HOw old/used were the stems? What sort of
    riding? MTB or road? etc...
    --
    Nick

    mmmmmm....there has been no evidence provided but i was shaking my head
    in agreement all through the initial email. Only because the same
    has happened to me twice. Of course, this is no reason to NOT buy
    those stems and everyone has had their personal experience with
    these stems and then, an opinion. Unless there is a widescale
    recall on a certain type of stem or product, it makes it
    difficult to state "do not buy those stems". Anyhow, for the
    record: Both stems were ITM, though i have since bought a forged
    ITM stem and have had no problems for 2 years. I weigh about 85kg
    and used them on my courier bike, avanti corsa, , so lots of curb
    popping and track stands, etc. I would only buy a forged stem
    from now on and would recommend that to anyone over 80kgs.

    --

    That's interesting.

    Maybe a contributing factor is the drive towards lighter parts at the
    same time that a lot of people don't use their bikes much - I mean that
    manufacturers probably don't expect most people to ride many thousands
    of kms on one bike?

    Anyone else got some direct experience to offer here?

    --
    Nick

  11. "NickZX6R" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:

    Maybe a contributing factor is the drive towards lighter parts at the
    same time that a lot of people don't use their bikes much - I mean that
    manufacturers probably don't expect most people to ride many thousands
    of kms on one bike?

    Anyone else got some direct experience to offer here?

    I remember reading an article (tried googling but can't find it)
    about ITM "THE" stems failing at the bolt holes. They would
    split because there simply wasn't enough material to hold the
    thing together. Does this mean we should also stop buying
    forged stems?

    I have a welded steel stem, welded alu stem, and some
    forged alu stems... I'll let you know which one dies first,
    just so long as they give me a laptop w/ 'net in hospital! 😉

    Sidenote: I vaguely remember THE tem costing ~$500+!!

    hippy

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