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Giraffe wheel modification

Started by Unisk8r · · Last activity · 19 posts · 1,834 views

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rec.sport.unicycling archive
Published
5 July 2004
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5 July 2004
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Unisk8r
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  1. I took a bmx spider (my brand choice was Profile, but
    Redline works fine too), and milled down the arms to just
    show the 74mm bolt circle holes. Then I had the spider
    drilled out and tapped for a 1.37" standard track hub, and
    mounted the spider with the lockring. I added a chainring of
    choice (28tooth), a bicycle crankset cut & drilled at 135mm
    with 74mm BCD, and a good bicycle chain. The chainrings are
    replaceable, and the spider is part of the hub. Rides MUCH
    better than stock, and absolutely no chain slop.

    +-------------------------------------------------------
    ---------+
    | Attachment filename: torkergiraffe1.jpg |
    |Download attachment:
    unicyclist.com210272| +-------------------------------------------------------
    ---------+

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  2. Cool. Did you have any issues with keeping the chainline in
    alignment? It looks like that modification may have moved
    the cog outwards a bit.

    --
    john_childs - Guinness Mojo

    john_childs (at) hotmail (dot) com
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  3. Looks interesting. I'm concerned that you'd have the same
    problems I've had using even very high quality track hub and
    parts. On the running mounts, the sprocket tends to unscrew
    with all the back-pedaling force.

    However, the replaceability of the bottom sprocket is pretty
    neat. Does it come easily off the wheel without unscrewing
    the spider?

    --
    U-Turn - Member of Generation XO

    Weep in the dojo... laugh on the battlefield.

    '29er Tire Study' (u-turn.unicyclist.com29erTireStudy)

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  4. If I ever build a girraffe, I'm going to try this for the
    hub;

    forums.mtbr.comshowthread.php and...
    forums.mtbr.comshowthread.php

    No more worrying about the cog backing off.

    Joe

    --
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  5. Good idea. Any problems with roundness?

    Since the "sprocket" can be changed with bolts there is no
    reason to retain the track threading. Why not weld the
    spider to the hub? Oh, right, lacing up the spokes...

    The ISO brake mod looks cool, too. Since the sprocket rides
    the bolts instead of the hub threads there is more risk of
    out-of-round slop appearing. The nice thing is that the ISO
    fittings are stressed to take the load. Disk brakes apply
    forces many times greater than is possible with pedals.

    I've been an advocate on these boards of track threading,
    but for critical use where there are lots of shock loads
    these bolted setups are probably superior. On the mtb links
    those bikes are obviously used in downhill situations where
    the wheel tends to chatter over the rocks. You rarely see
    that kind of load in normal street or track fixed gear
    riding. And I'm beginning to appreciate the way unicycle
    gear is abused with shock loads too. Not from pedaling, but
    from the pedal hitting the ground in UPDs. I imagine a
    giraffe's pedals get whacked even harder than a regular
    unicycle's pedals, so the drive train gets some pretty
    severe hammering every now and then. This too is rare in
    road and track fixed gear riding.

    --
    cyberbellum - Level 1.0 rider!

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  6. I wonder if the sprocket would be available in a size that
    would be large enough for a giraffe something like a
    twentysix, being that it is made for a bike it may not be
    available any larger than a seventeen.

    --
    Tellurider - Dan Wilson
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  7. cyberbellum said:

    *I've been an advocate on these boards of track threading,
    but for critical use where there are lots of shock loads
    these bolted setups are probably superior. On the mtb
    links those bikes are obviously used in downhill
    situations where the wheel tends to chatter over the
    rocks. You rarely see that kind of load in normal street
    or track fixed gear riding. And I'm beginning to
    appreciate the way unicycle gear is abused with shock
    loads too. Not from pedaling, but from the pedal hitting
    the ground in UPDs. I imagine a giraffe's pedals get
    whacked even harder than a regular unicycle's pedals, so
    the drive train gets some pretty severe hammering every
    now and then. This too is rare in road and track fixed
    gear riding. *


    I built a giraffe wheel using a Suzue ProMax Hub and a Euro-
    Asia Imports sprocket, both of which are near the top in
    terms of track components quality. I hoped to prove my
    theory that using higher-quality components would eliminate
    the slip and make using them viable. However, our tests at
    Unatics showed that the hard back-pedal pressure on the
    running mount was too much. The wheel would develop some
    slippage between the sprocket and hub. Although I did have a
    different wheel with a similar components (surprisingly, of
    lower quality) pass our tests last year, I believe that the
    fine-threaded track hub design just doesn't work well when
    the pedalling force is matched forwards and backwards, like
    on a tall unicycle. This conclusion is not based on hard
    falls or shocks or vibration, but simply on that mount.

    --
    U-Turn - Member of Generation XO

    Weep in the dojo... laugh on the battlefield.

    '29er Tire Study' (u-turn.unicyclist.com29erTireStudy)

    'Strongest Coker Wheel in the World'
    (unicyclist.comalbup39)

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    -- Dave Stockton
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  8. Here's a pic:

    +-------------------------------------------------------
    ---------+
    | Attachment filename: promax hub and eai sprocket
    | (small).jpg |
    |Download attachment:
    unicyclist.com210343| +-------------------------------------------------------
    ---------+

    --
    U-Turn - Member of Generation XO

    Weep in the dojo... laugh on the battlefield.

    '29er Tire Study' (u-turn.unicyclist.com29erTireStudy)

    'Strongest Coker Wheel in the World'
    (unicyclist.comalbup39)

    'New York Unicycle Club' (newyorkunicycle.comnewyorkunicycle.com)

    -- Dave Stockton
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  9. U-Turn said:

    *Here's a pic: *

    Yeah, it's clear now that track stuff is probably not right
    for giraffe use. Giraffes use a really low 1:1 ratio that
    you would never see on a road or track fixed, and the sudden
    stomp onto the pedal during the mount is unlike anything you
    could do with your foot clipped to the pedal. With your foot
    clipped in it's only muscular contractions and smooth
    inertial effects. The stomping motion adds an impuse of
    stopping the leg mass.

    It wouldn't be easy to quantify the differences, but clearly
    there are qualitiative differences. Regardless, if the
    empirical evidence is that even good quality track gear
    won't hold up then some other solution is warranted.

    On a completely unrelated side note that isn't worth its own
    thread, I rode a 29" unicycle down to the canoe club
    yesterday to go paddling. It's about 3 miles to the river on
    an occasionally steep, paved bike trail. I walked part of
    the trip, partly because the trail was narrow and crowded,
    and partly because I couldn't find a lamp pole or sign to
    use to get on (I'm still unable to reliably freemount). I
    tried to ride back but couldn't. My legs were useless so I
    took a cab. Anyhow, I'm very proud of going 4 miles in my
    first "epic" voyage on a unicycle. It was also the 29'ers
    maiden voyage. It's not as fast or as "cool" as the Coker
    but it's easier to control on sidewalks and faster than the
    24", so on the urban trip to the river it's just perfect.

    Obligatory giraffe comment: This ride would have been
    dangerous and difficult to do on a giraffe. As it was I hit
    my head on a few low-hanging branches. Also, the hight of a
    giraffe would put the rider above both safety rails on the
    Key Bridge. Not a good place to have an UPD.

    --
    cyberbellum - Level 1.0 rider!

    Optimists think the glass is half full. Pesimists think the glass is
    half empty. Engineers think the glass is too big.
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  10. 1. Chain alignment was solved by adjusting the cones and
    spacers of the hub to place the chainring in alignment
    with the crank sprocket. Also, the bottom bracket itself
    can be adjusted with spacers to fine-tune the alignment.

    2. Spider was drilled on a lathe, so it is perfectly round,
    and of good quality, so the bolt holes are accurate.
    These rings are perfectly round.

    3. On my 2nd wheel, I used a sealed bearing bmx hub (no
    lockring) and locktited & tack-welded the spider onto the
    threads. Yes, it would be difficult to replace all the
    spokes, but if one breaks, the odds are good that it will
    pull out somewhere between the spider arms.

    4. Upper ring is 30, lower is 28. If you need to change the
    gear ratio or repace a worn or broken chainring,
    standard chainring bolts are used in the spider, which
    is 5.5mm thick.

    5. Additional weight was saved with a 3/32 chain. I myself
    have had no back-pedal loosening of the spider, and I'd
    be happy to lend it to Harper for his "input".

    6. I did consider drilling a standard chainring to fit a
    standard ISO disc hub, but I thought that had more room
    for roundness error. If someone can do this, that is
    clearly better, but you'd need spare drilled chainrings
    ready to go.

    --
    unisk8r - All this for just cross-training?
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  11. Quality components make for a better quality ride. Quality
    round chainrings and cogs are a good thing. You now have the
    worlds best Torker giraffe.

    The wheel with the BMX hub and the spider tack welded on
    should hold up. I would feel a lot better on a giraffe with
    a welded on cog than a track style cog with a lockring. I
    volunteer Harper to test out both wheels.

    unisk8r said:

    *6. I did consider drilling a standard chainring to fit a
    standard ISO disc hub, but I thought that had more room
    for roundness error. If someone can do this, that is
    clearly better, but you'd need spare drilled chainrings
    ready to go. *

    Yes, the disk brake mount would be more tricky to machine.
    Getting all of the holes perfectly concentric with the cog
    would be difficult. And then the bolts need to fit snugly so
    there is no slop. Tricky.

    The disk brake hub modification does have the advantage
    that the cog can be removed for replacing spokes or
    changing the gearing.

    For reference, here's the how to guide at '63xc.com'
    (63xc.com63xc.com) for the 'fixed gear disk hub
    conversion' (63xc.commilldisc.htm).
    Mojoe's links made reference to that how to guide, but
    didn't actually provide a link to get there.

    --
    john_childs - Guinness Mojo

    john_childs (at) hotmail (dot) com
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  12. john_childs said:

    * The disk brake hub modification does have the advantage
    that the cog can be removed for replacing spokes or
    changing the gearing. *

    Could you use the disc brake hub modification on one side
    and this modification on the other side to make a DM style
    twin chain giraffe?

    You'd need one left side drive crank and one right side
    drive crank at the top (presumably off a tandem).

    Joe

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  13. joemarshall said:

    * Could you use the disc brake hub modification on one
    side and this modification on the other side to make a
    DM style twin chain giraffe? *

    It would be easier to use the spider mod with a flip-flop
    hub. I believe there are fixed-fixed versions of the flip-
    flow around, or at least there used to be 20 years ago. Tack
    welding could be used with fixed-free or a free-free flip-
    flop hubs.

    How about drilling and tapping a hole or two through the
    sprocket and hub and use a bolt (or bolts) to prevent the
    cog from spinning off? It makes a lot of sense with the
    spider mod as there really isn't a need to change the
    spider. Track racers occasionally change sprockets between
    wheels so anything other than a lock ring is impractical,
    but a giraffe rider could get away with it if there is
    enough metal to make it work.

    --
    cyberbellum - Level 1.0 rider!

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  14. cyberbellum said:

    *How about drilling and tapping a hole or two through the
    sprocket and hub and use a bolt (or bolts) to prevent the
    cog from spinning off? It makes a lot of sense with the
    spider mod as there really isn't a need to change the
    spider. Track racers occasionally change sprockets between
    wheels so anything other than a lock ring is impractical,
    but a giraffe rider could get away with it if there is
    enough metal to make it work. *


    My impression while looking at the setup that I built (see
    above) is that the sprocket and flange are too far apart to
    make an effective bond. In addition, the flange is aluminum
    and the sprocket is cromo. I considered this but ruefully
    rejected it.

    --
    U-Turn - Member of Generation XO

    Weep in the dojo... laugh on the battlefield.

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  15. U-Turn said:

    *My impression while looking at the setup that I built
    (see above) is that the sprocket and flange are too far
    apart to make an effective bond. In addition, the flange
    is aluminum and the sprocket is cromo. I considered this
    but ruefully rejected it. *

    Agreed. I was thinking of drilling down low, directly into
    the hub body where the lockring is. Don't know if there is
    much metal there, though. The bearings are in the way. Also,
    I wouldn't want to do this with a nice hub and sprocket.

    The only function of the lockring is to keep the cog from
    unscrewing, but the shallow threading makes that quite
    difficult without huge axial forces. The screws wouldn't
    need to be very big because they would be very efficient at
    keeping the cog from unscrewing.

    Dave, have you tried red locktite? Seems extreme but then
    again so is a mechanically-inspired fall from a giraffe.

    --
    cyberbellum - Level 1.0 rider!

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  16. cyberbellum said:

    * Agreed. I was thinking of drilling down low, directly
    into the hub body where the lockring is. Don't know if
    there is much metal there, though. The bearings are in the
    way. Also, I wouldn't want to do this with a nice hub and
    sprocket.

    The only function of the lockring is to keep the cog from
    unscrewing, but the shallow threading makes that quite
    difficult without huge axial forces. The screws wouldn't
    need to be very big because they would be very efficient
    at keeping the cog from unscrewing.

    Dave, have you tried red locktite? Seems extreme but then
    again so is a mechanically-inspired fall from a giraffe. *


    On the wheel with less-expensive components (Suzue basic,
    Sem sprocket, Surly lockring), I used red loctite on both
    sprocket and lockring. I got up on the giraffe and stopped
    the wheel in place against the porch, and bounced on the
    front pedal to tighten the sprocket. Then I put on the
    lockring and stood on the wrench (about 200 ft-pounds) to
    tighten it (risky but I was careful). This approach seems to
    have worked because we tested it and the rider has used it
    for months now.

    On the second wheel with more expensive components (Suzue
    ProMax hub, EAI sprocket, and Surly lockring) I used
    grease on the sprocket and red loctite on the lockring. I
    used basically the same approach to tighten things. We
    have slippage.

    The easy conclusion to come to is "Duh - use red loctite on
    both and you're all set; not only that but you don't need to
    use more expensive components". However, that really doesn't
    address the basic design considerations:

    1. Have a strong hub where the axle will not bend under
    vigorous use. The 3/8" axle is not sufficient.

    2. Be able to change sprockets at will with a minimum amount
    of fuss. The red loctite and risky tightening procedure
    are not acceptable for a good solution.

    3. Be able to service the wheel (i.e., change spokes, even
    rebuild the wheel) like a normal hub. This eliminates the
    use of red loctite, welding, and similar approaches.

    4. Have a high-reliability, secure connection. A solution
    that depends on loctite isn't a solution, it's a patch.
    More like using advanced chewing gum.

    5. Make use of high-quality components to ensure a smooth,
    non-binding pedal action. We're ok there with the track
    solution; everyone that has tried either wheel has
    commented on how extremely smooth it is.

    So a stock Torker or similar basically handles only 4. The
    track hub solution handles 5, and marginally 4, but nothing
    else. unisk8r's solution handles 2, 4, and 5. The standard
    Sem solution handles 4 and 5 (based on one I just
    delivered). I am working on a solution that handles 1, 2, 3,
    4, and 5, but I'm not free to discuss it yet.

    The other nice thing about unisk8r's solution is that it
    allows one easily to match the top and bottom gears, since
    they are drawn from the same parts pool. It is also easy to
    "gear down" the unicycle. The disadvantage of that is that
    they are drawn from the same parts pool, so it would be
    harder to "gear up" the unicycle. The wheel seen in my photo
    uses the smallest possible chainwheel on top with the
    largest possible track sprocket on the bottom, which
    achieves very close to 1:1. From there it is easy to gear
    up, but not possible to gear down.

    I have had requests to gear up, but none to gear down.
    However, unicycling is quite dynamic these days.
    Exciting, isn't it?

    --
    U-Turn - Member of Generation XO

    Weep in the dojo... laugh on the battlefield.

    '29er Tire Study' (u-turn.unicyclist.com29erTireStudy)

    'Strongest Coker Wheel in the World'
    (unicyclist.comalbup39)

    'New York Unicycle Club' (newyorkunicycle.comnewyorkunicycle.com)

    -- Dave Stockton
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  17. With the standard 74mm bolt circle diameter, it will fit
    chainrings as small as 24 and as large as 34+. That should
    solve most "gearing up" ratios.

    I still think that a solid bmx chainring (for either 1/8" or
    3/32" chain) bolted to an ISO disc hub is the best solution,
    but I myself have no way of drilling the 6 holes
    concentrically. Anybody?

    --
    unisk8r - All this for just cross-training?
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  18. I want to repeat how clever and innovative I think your use
    of the spider -on the wheel- is, unisk8r.

    --
    U-Turn - Member of Generation XO

    Weep in the dojo... laugh on the battlefield.

    '29er Tire Study' (u-turn.unicyclist.com29erTireStudy)

    'Strongest Coker Wheel in the World'
    (unicyclist.comalbup39)

    'New York Unicycle Club' (newyorkunicycle.comnewyorkunicycle.com)

    -- Dave Stockton
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  19. Thanks Dave!

    One other item of note, on my 2nd wheel where I welded on
    the spider, I used a sealed bearing bmx hub with a 14mm chro-
    moly axle, drilled out for an 8mm axle bolt instead of a
    nut. The bmx'ers have some nice stuff these days...if they
    ever start using disc brakes, I think we'd benefit greatly.

    Pete Perron

    --
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