Cycling Equipment · Public discussion

Cable Guide Hole Too Small?

Started by John · · Last activity · 9 posts · 1,061 views

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Cycling Equipment
Published
4 July 2004
Last activity
8 July 2004
Original author
John
Posts
9
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  1. Hello Esteemed Bike Wrenchers,

    I am building up a Colnago Master X Light. Things were
    moving along fine until I tried to secure the derailleur
    cable guide to the bottom bracket shell. The screw wont fit,
    as a matter of fact, I can't see any threads in the hole.
    What are the chances the opening is not threaded?

    The calipers say the screw is about 5mm, the hole is about
    3mm . Is there a smaller screw for Italian Frames? Any
    suggestions on how to make this work would be appreciated. I
    can't believe that Ernesto would let a frame go out the door
    unfinished.

    Thanks,

    John

  2. In article
    <[email hidden]>,
    [email hidden] says...

    Quoted message said:

    Hello Esteemed Bike Wrenchers, I am building up a Colnago
    Master X Light. Things were moving along fine until I tried
    to secure the derailleur cable guide to the bottom bracket
    shell. The screw wont fit, as a matter of fact, I can't see
    any threads in the hole. What are the chances the opening
    is not threaded?

    Colnago's aren't known for their high quality and attention
    to detail. They do have nice paint jobs.

    Quoted message said:

    The calipers say the screw is about 5mm, the hole is about
    3mm . Is there a smaller screw for Italian Frames? Any
    suggestions on how to make this work would be appreciated.
    I can't believe that Ernesto would let a frame go out the
    door unfinished.

    Use a tap to tap the existing hole. If this was me, I would
    take it back to the shop where I paid the big bucks and have
    them fix the problem.
    --------------
    Alex

  3. Quoted message said:

    am building up a Colnago Master X Light. Things were
    moving along fine until I tried to secure the
    derailleur cable guide to the bottom bracket shell. The
    screw wont fit, as a matter of fact, I can't see any
    threads in the hole.

    It may be a drain hole. Are there any other ways to run the
    cable? Phil Brown

  4. Perhaps little eyelets brazed to the shell?

    "Phil Brown" <[email hidden]> wrote in message news:20040703214803.23133.00000967@mb-
    m07.aol.com...

    Quoted message said:
    Quoted message said:

    am building up a Colnago Master X Light. Things were
    moving along fine until I tried to secure the
    derailleur cable guide to the bottom bracket shell. The
    screw wont fit, as a matter of fact, I can't see any
    threads in the hole.

    It may be a drain hole. Are there any other ways to run
    the cable? Phil Brown

  5. John said:

    Hello Esteemed Bike Wrenchers,

    I am building up a Colnago Master X Light. Things were
    moving along fine until I tried to secure the derailleur
    cable guide to the bottom bracket shell. The screw wont
    fit, as a matter of fact, I can't see any threads in the
    hole. What are the chances the opening is not threaded?

    The calipers say the screw is about 5mm, the hole is about
    3mm . Is there a smaller screw for Italian Frames? Any
    suggestions on how to make this work would be appreciated.
    I can't believe that Ernesto would let a frame go out the
    door unfinished.

    You can't believe that? You don't see many Colnagos.

    Bianchi used to ship with a sheet metal screw in a 3mm hole
    there. Or you could just tap it m5 x 0.8 before you build
    the bike. This is not a crisis, just a detail.

    --
    Andrew Muzi www.yellowjersey.org Open every day since 1
    April, 1971

  6. (John) said:

    Hello Esteemed Bike Wrenchers,

    I am building up a Colnago Master X Light. Things were
    moving along fine until I tried to secure the derailleur
    cable guide to the bottom bracket shell. The screw wont
    fit, as a matter of fact, I can't see any threads in the
    hole. What are the chances the opening is not threaded?

    The calipers say the screw is about 5mm, the hole is about
    3mm . Is there a smaller screw for Italian Frames? Any
    suggestions on how to make this work would be appreciated.
    I can't believe that Ernesto would let a frame go out the
    door unfinished.

    Thanks,

    John

    A sheet metal screw? Or drill and tap. Doesn't have to be
    metric. A 3mm hole is right around a #8 or #6 screw or bolt.

    I had a similar problem, and just put a couple of small tabs
    of double sided tape on the guide. The cables pretty well
    hold the guide in place, and the tape gave enough hold for
    proper positioning. This probably won't be good for the
    paint under the double stick, but I figure a cable guide
    will cover whatever happens.

  7. jnerges-<< I am building up a Colnago Master X Light. Things
    were moving along fine until I tried to secure the
    derailleur cable guide to the bottom bracket shell. The
    screw wont fit, as a matter of fact, I can't see any threads
    in the hole. >><BR><BR>

    Colnago uses a screw that looks all the world like a short
    wood screw, w/o any threads in the BB shell hole. It'll work
    if ya gun it in there but taping the hole is a better idea.

    Peter Chisholm Vecchio's Bicicletteria 1833 Pearl St.
    Boulder, CO, 80302
    (303)440-3535 vecchios.comvecchios.com "Ruote convenzionali
    costruite eccezionalmente bene"

  8. John said:

    I am building up a Colnago Master X Light. Things were
    moving along fine until I tried to secure the derailleur
    cable guide to the bottom bracket shell. The screw wont
    fit, as a matter of fact, I can't see any threads in the
    hole. What are the chances the opening is not threaded?

    If you don't see any threads, it's probably not threaded.

    Quoted message said:

    The calipers say the screw is about 5mm, the hole is about
    3mm . Is there a smaller screw for Italian Frames?

    There's a wide variety of cable guides out there, and not
    all of them use screws to fasten in place. Some simply pop
    in and use a plastic flange on the guide to hold it.

    Leaving the hole unthreaded gives the customer the widest
    choice in how to attach their preferred cable guide. It's
    only a matter of a couple minutes to run a tap through the
    hole to cut some threads.

    Quoted message said:

    Any suggestions on how to make this work would be
    appreciated.

    Use a thread gauge to determine the size of the hardware you
    intend to use, select a tap of the proper size and cut some
    threads in the hole.
    :-)

    Quoted message said:

    I can't believe that Ernesto would let a frame go out the
    door unfinished.

    Traditionally, most European frames were shipped unprepped;
    the bike shop was to do the final prep and assembly.
    Ernesto may simply be continuing to supply frames in the
    traditional manner...

    --

    -John ([email hidden])

  9. Tapping the hole worked like a charm. The Master X is up and
    running, what a great ride. And you are right, it is a
    gorgeous paint job.

    Thanks for you help on this,

    John

    John Thompson <[email hidden]> wrote in message
    news:<[email hidden]>...

    Quoted message said:
    John said:

    I am building up a Colnago Master X Light. Things were
    moving along fine until I tried to secure the derailleur
    cable guide to the bottom bracket shell. The screw wont
    fit, as a matter of fact, I can't see any threads in the
    hole. What are the chances the opening is not threaded?

    If you don't see any threads, it's probably not threaded.

    Quoted message said:

    The calipers say the screw is about 5mm, the hole is
    about 3mm . Is there a smaller screw for Italian Frames?

    There's a wide variety of cable guides out there, and not
    all of them use screws to fasten in place. Some simply pop
    in and use a plastic flange on the guide to hold it.

    Leaving the hole unthreaded gives the customer the widest
    choice in how to attach their preferred cable guide. It's
    only a matter of a couple minutes to run a tap through the
    hole to cut some threads.

    Quoted message said:

    Any suggestions on how to make this work would be
    appreciated.

    Use a thread gauge to determine the size of the hardware
    you intend to use, select a tap of the proper size and cut
    some threads in the hole.
    :-)

    Quoted message said:

    I can't believe that Ernesto would let a frame go out
    the door unfinished.

    Traditionally, most European frames were shipped
    unprepped; the bike shop was to do the final prep and
    assembly. Ernesto may simply be continuing to supply
    frames in the traditional manner...

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