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Head Stems

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Australia and New Zealand
Published
12 June 2004
Last activity
14 June 2004
Original author
xbgs351
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  1. Welded aluminium head stems have been failing at an alarming rate. Upon inspection, my old head stem had a 15mm crack in the weld. I have since come across numerous cracked head stems and know of a number of serious accidents that have occured when the head stems have broken. One cylist was knocked unconsious and another has been left with large scars on all of his limbs.

    Everybody with a welded aluminium head stem should replace it as soon as possible. With the current trend of powder coated head stems it is very difficult to inspect the welds for cracking. The cracks occur on the rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a forged headstem and not a welded headstem.

    When you see somebody who has a bike with a welded head stem, tell them that they can expect the headstem to experience catastrophic failure.

  2. "xbgs351" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Welded aluminium head stems have been failing at an
    alarming rate. Upon inspection, my old head stem had a
    15mm crack in the weld. I have since come across numerous
    cracked head stems and know of a number of serious
    accidents that have occured when the head stems have
    broken. One cylist was knocked unconsious and another has
    been left with large scars on all of his limbs.

    Everybody with a welded aluminium head stem should replace
    it as soon as possible. With the current trend of powder
    coated head stems it is very difficult to inspect the
    welds for cracking. The cracks occur on the rear weld in
    the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a
    forged headstem and not a welded headstem.

    When you see somebody who has a bike with a welded head
    stem, tell them that they can expect the headstem to
    experience catastrophic failure.

    Can you give us some evidence to support your claim?

    Marty

  3. Just replaced mine this week on the Giant OCR-1 2003.. the
    default was an adjustable quill style creaky POS.. In my
    quest to make the bike a better fit, I've installed a 90mm
    stem with a quill to ahead converter.. not the ideal
    solution, but the setup is now better fitting and lighter..

    From what I saw in my research, those welded stems were ass
    ugly so I stayed away..

    cheers, gpl

    "xbgs351" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Welded aluminium head stems have been failing at an
    alarming rate. Upon inspection, my old head stem had a
    15mm crack in the weld. I have since come across numerous
    cracked head stems and know of a number of serious
    accidents that have occured when the head stems have
    broken. One cylist was knocked unconsious and another has
    been left with large scars on all of his limbs.

    Everybody with a welded aluminium head stem should replace
    it as soon as possible. With the current trend of powder
    coated head stems it is very difficult to inspect the
    welds for cracking. The cracks occur on the rear weld in
    the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a
    forged headstem and not a welded headstem.

    When you see somebody who has a bike with a welded head
    stem, tell them that they can expect the headstem to
    experience catastrophic failure.

    --

  4. Quoted post said:

    Originally posted by Marty Wallace
    "xbgs351" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Welded aluminium head stems have been failing at an
    alarming rate. Upon inspection, my old head stem had a
    15mm crack in the weld. I have since come across numerous
    cracked head stems and know of a number of serious
    accidents that have occured when the head stems have
    broken. One cylist was knocked unconsious and another has
    been left with large scars on all of his limbs.

    Everybody with a welded aluminium head stem should replace
    it as soon as possible. With the current trend of powder
    coated head stems it is very difficult to inspect the
    welds for cracking. The cracks occur on the rear weld in
    the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a
    forged headstem and not a welded headstem.

    When you see somebody who has a bike with a welded head
    stem, tell them that they can expect the headstem to
    experience catastrophic failure.



    Can you give us some evidence to support your claim?

    Marty

    If you have a look at every bike that has a welded aluminium head stem you will soon see that a very high percentage of them have developed cracks.

    I can also name two people who have crashed when the head stems have failed.

  5. Quoted post said:

    Originally posted by xbgs351
    Welded aluminium head stems have been failing at an alarming rate. Upon inspection, my old head stem had a 15mm crack in the weld. I have since come across numerous cracked head stems and know of a number of serious accidents that have occured when the head stems have broken. One cylist was knocked unconsious and another has been left with large scars on all of his limbs.

    Everybody with a welded aluminium head stem should replace it as soon as possible. With the current trend of powder coated head stems it is very difficult to inspect the welds for cracking. The cracks occur on the rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a forged headstem and not a welded headstem.

    When you see somebody who has a bike with a welded head stem, tell them that they can expect the headstem to experience catastrophic failure.

    What's the difference in cost these days to go with a good Ti stem instead? For a relatively simple piece like a stem I'd expect it to be quite feasible for a lot of people.

  6. "xbgs351" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in
    message


    news:1rAyc.-

    Quoted message said:
    Quoted message said:


    @fe28.usenetserver.comnews:[email hidden]-

    Quoted message said:
    Quoted message said:

    rver.com...

    Quoted message said:

    Welded aluminium head stems have been failing at an
    alarming rate. Upon inspection, my old head stem had
    a 15mm crack in the weld. I


    have

    Quoted message said:
    Quoted message said:
    Quoted message said:

    since come across numerous cracked head stems and
    know of a number


    of

    Quoted message said:
    Quoted message said:
    Quoted message said:

    serious accidents that have occured when the head
    stems have broken. One cylist was knocked unconsious
    and another has been left with


    large

    Quoted message said:
    Quoted message said:
    Quoted message said:

    scars on all of his limbs.

    Everybody with a welded aluminium head stem should
    replace it as


    soon

    Quoted message said:
    Quoted message said:
    Quoted message said:

    as possible. With the current trend of powder coated
    head stems it


    is

    Quoted message said:
    Quoted message said:
    Quoted message said:

    very difficult to inspect the welds for cracking.
    The cracks occur


    on

    Quoted message said:
    Quoted message said:
    Quoted message said:

    the rear weld in the corner and radiate up the weld.

    If you are buying a new bike make sure that it has a
    forged headstem and not a welded headstem.

    When you see somebody who has a bike with a welded
    head stem, tell them that they can expect the
    headstem to experience catastrophic failure.


    Can you give us some evidence to support your claim?
    Marty

    If you have a look at every bike that has a welded
    aluminium head stem you will soon see that a very high
    percentage of them have developed cracks.

    I can also name two people who have crashed when the head
    stems have failed.

    Oh ok, sounds like pretty good evidence to me. I expect
    we'll see all welded head stems taken off the shelves in the
    next few days.

    Marty

  7. Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in
    message "]news:[email hidden]...

    Quoted message said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in
    message

    news:1rAyc.-

    Quoted message said:
    Quoted message said:

    e28.usenetserver.comnews:[email hidden]-

    Quoted message said:
    Quoted message said:

    rver.com...
    > Welded aluminium head stems have been failing at an
    > alarming rate. Upon inspection, my old head stem had
    > a 15mm crack in the weld. I

    have

    Quoted message said:
    Quoted message said:

    > since come across numerous cracked head stems and
    > know of a number

    of

    Quoted message said:
    Quoted message said:

    > serious accidents that have occured when the head
    > stems have broken. One cylist was knocked unconsious
    > and another has been left with

    large

    Quoted message said:
    Quoted message said:

    > scars on all of his limbs.
    >
    > Everybody with a welded aluminium head stem should
    > replace it as

    soon

    Quoted message said:
    Quoted message said:

    > as possible. With the current trend of powder coated
    > head stems it

    is

    Quoted message said:
    Quoted message said:

    > very difficult to inspect the welds for cracking.
    > The cracks occur

    on

    Quoted message said:
    Quoted message said:

    > the rear weld in the corner and radiate up the weld.
    >
    > If you are buying a new bike make sure that it has a
    > forged headstem and not a welded headstem.
    >
    > When you see somebody who has a bike with a welded
    > head stem, tell them that they can expect the
    > headstem to experience catastrophic failure.
    >
    Can you give us some evidence to support your claim?
    Marty

    If you have a look at every bike that has a welded
    aluminium head stem you will soon see that a very high
    percentage of them have developed cracks.

    I can also name two people who have crashed when the head
    stems have failed.

    Oh ok, sounds like pretty good evidence to me. I expect
    we'll see all welded head stems taken off the shelves in
    the next few days.

    Marty

    I guess I shouldn't hold my breath either then Marty?

    I've never heard of stems breaking in such a way. Nobody I
    know has ever heard of it either. I'd estimate a collective
    180,000+ kms of riding in which nobody I know has had a
    stem break.

    I've mostly had well known brands - 3TTT, ITM & Deda, so
    maybe it's a case of you get what you pay for? Although I've
    never been convinced that the name stamoed on the side
    guarantees any particular quality.

    I'd be very curious to see some actual evidence too.

    Who are these two people? HOw old/used were the stems? What
    sort of riding? MTB or road? etc...

    --
    Nick

  8. Bikes with Tri bars seem to be far more prone to developing cracks.

    My head stem cracked when I had tri-bars on. I weighed approx 65kg at the time. The crack was noticed after approx 20,000 km although it may have been present for a long time.

    Have have heard but can't confirm, of a headstem failing after only six weeks.

  9. Quoted post said:

    Originally posted by Nickzx6r

    BMarty Wallace said:

    "xbgs351" <[email hidden]> wrote in
    message "]news:[email hidden]...

    Quoted message said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in
    message

    news:1rAyc.-

    Quoted message said:
    Quoted message said:

    e28.usenetserver.comnews:[email hidden]-

    Quoted message said:
    Quoted message said:

    rver.com...
    > Welded aluminium head stems have been failing at an
    > alarming rate. Upon inspection, my old head stem had
    > a 15mm crack in the weld. I

    have

    Quoted message said:
    Quoted message said:

    > since come across numerous cracked head stems and
    > know of a number

    of

    Quoted message said:
    Quoted message said:

    > serious accidents that have occured when the head
    > stems have broken. One cylist was knocked unconsious
    > and another has been left with

    large

    Quoted message said:
    Quoted message said:

    > scars on all of his limbs.
    >
    > Everybody with a welded aluminium head stem should
    > replace it as

    soon

    Quoted message said:
    Quoted message said:

    > as possible. With the current trend of powder coated
    > head stems it

    is

    Quoted message said:
    Quoted message said:

    > very difficult to inspect the welds for cracking.
    > The cracks occur

    on

    Quoted message said:
    Quoted message said:

    > the rear weld in the corner and radiate up the weld.
    >
    > If you are buying a new bike make sure that it has a
    > forged headstem and not a welded headstem.
    >
    > When you see somebody who has a bike with a welded
    > head stem, tell them that they can expect the
    > headstem to experience catastrophic failure.
    >
    Can you give us some evidence to support your claim?
    Marty

    If you have a look at every bike that has a welded
    aluminium head stem you will soon see that a very high
    percentage of them have developed cracks.

    I can also name two people who have crashed when the head
    stems have failed.

    Oh ok, sounds like pretty good evidence to me. I expect
    we'll see all welded head stems taken off the shelves in
    the next few days.

    Marty

    I guess I shouldn't hold my breath either then Marty?

    I've never heard of stems breaking in such a way. Nobody I
    know has ever heard of it either. I'd estimate a collective
    180,000+ kms of riding in which nobody I know has had a
    stem break.

    I've mostly had well known brands - 3TTT, ITM & Deda, so
    maybe it's a case of you get what you pay for? Although I've
    never been convinced that the name stamoed on the side
    guarantees any particular quality.

    I'd be very curious to see some actual evidence too.

    Who are these two people? HOw old/used were the stems? What
    sort of riding? MTB or road? etc...

    --
    Nick [/B]

    mmmmmm....there has been no evidence provided but i was shaking my head in agreement all through the initial email. Only because the same has happened to me twice. Of course, this is no reason to NOT buy those stems and everyone has had their personal experience with these stems and then, an opinion. Unless there is a widescale recall on a certain type of stem or product, it makes it difficult to state "do not buy those stems". Anyhow, for the record:
    Both stems were ITM, though i have since bought a forged ITM stem and have had no problems for 2 years. I weigh about 85kg and used them on my courier bike, avanti corsa, , so lots of curb popping and track stands, etc. I would only buy a forged stem from now on and would recommend that to anyone over 80kgs.

  10. byron27 said:
    Nickzx6r said:
    Marty Wallace said:

    "xbgs351" <[email hidden]> wrote in
    message news:pPVy-
    c..usenetserver.comnews:[email hidden]-
    enetserver.com...

    >Marty Wallace wrote:
    > > "xbgs351" <[email hidden]> wrote
    > > in message

    news:1rAyc.-news:1rAyc.-

    > >

    e28.server.comnews:[email hidden]-

    > > rver.com...
    > > > Welded aluminium head stems have been failing
    > > > at an alarming rate. Upon inspection, my old
    > > > head stem had a 15mm crack in the weld. I

    have

    > > > since come across numerous cracked head stems
    > > > and know of a number

    of

    > > > serious accidents that have occured when the
    > > > head stems have broken. One cylist was knocked
    > > > unconsious and another has been left with

    large

    > > > scars on all of his limbs.
    > > >
    > > > Everybody with a welded aluminium head stem
    > > > should replace it as

    soon

    > > > as possible. With the current trend of powder
    > > > coated head stems it

    is

    > > > very difficult to inspect the welds for
    > > > cracking. The cracks occur

    on

    > > > the rear weld in the corner and radiate up the
    > > > weld.
    > > >
    > > > If you are buying a new bike make sure that it
    > > > has a forged headstem and not a welded
    > > > headstem.
    > > >
    > > > When you see somebody who has a bike with a
    > > > welded head stem, tell them that they can
    > > > expect the headstem to experience catastrophic
    > > > failure.
    > > >
    > > Can you give us some evidence to support your
    > > claim? Marty
    >
    >
    >
    >If you have a look at every bike that has a welded
    >aluminium head stem you will soon see that a very
    >high percentage of them have developed cracks.
    >
    >I can also name two people who have crashed when the
    >head stems have failed.
    >

    Oh ok, sounds like pretty good evidence to me. I
    expect we'll see all welded head stems taken off the
    shelves in the next few days.

    Marty


    I guess I shouldn't hold my breath either then Marty?
    I've never heard of stems breaking in such a way.
    Nobody I know has ever heard of it either. I'd
    estimate a collective 180,000+ kms of riding in which
    nobody I know has had a stem break. I've mostly had
    well known brands - 3TTT, ITM & Deda, so maybe it's a
    case of you get what you pay for? Although I've never
    been convinced that the name stamoed on the side
    guarantees any particular quality. I'd be very curious
    to see some actual evidence too. Who are these two
    people? HOw old/used were the stems? What sort of
    riding? MTB or road? etc...
    --
    Nick

    mmmmmm....there has been no evidence provided but i was
    shaking my head in agreement all through the
    initial email. Only because the same has happened
    to me twice. Of course, this is no reason to NOT
    buy those stems and everyone has had their personal
    experience with these stems and then, an opinion.
    Unless there is a widescale recall on a certain
    type of stem or product, it makes it difficult to
    state "do not buy those stems". Anyhow, for the
    record: Both stems were ITM, though i have since
    bought a forged ITM stem and have had no problems
    for 2 years. I weigh about 85kg and used them on my
    courier bike, avanti corsa, , so lots of curb
    popping and track stands, etc. I would only buy a
    forged stem from now on and would recommend that to
    anyone over 80kgs.

    --

    That's interesting.

    Maybe a contributing factor is the drive towards lighter
    parts at the same time that a lot of people don't use their
    bikes much - I mean that manufacturers probably don't expect
    most people to ride many thousands of kms on one bike?

    Anyone else got some direct experience to offer here?

    --
    Nick

  11. "NickZX6R" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    Maybe a contributing factor is the drive towards lighter
    parts at the same time that a lot of people don't use
    their bikes much - I mean that manufacturers probably
    don't expect most people to ride many thousands of kms on
    one bike?

    Anyone else got some direct experience to offer here?

    I remember reading an article (tried googling but can't find
    it) about ITM "THE" stems failing at the bolt holes. They
    would split because there simply wasn't enough material to
    hold the thing together. Does this mean we should also stop
    buying forged stems?

    I have a welded steel stem, welded alu stem, and some forged
    alu stems... I'll let you know which one dies first, just so
    long as they give me a laptop w/ 'net in hospital! 😉

    Sidenote: I vaguely remember THE tem costing ~$500+!!

    hippy

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