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24hour lighting...

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Australia and New Zealand
Published
10 May 2004
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19 May 2004
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eddiec
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  1. Well, that's it.. We've committed ourselves.. Our team of three old fools has signed up for the Kona 24 hour in November. Anyone else joining us??

    But now I'm working through the issue of lighting for the race and wondering what the best approach is.

    Currently looking at following Fat Hippy's plans and building a 20watt handlebar job and a 20watt helmet mount, and the issue of battery power is now vexing me. Initially thought of using rechargables, but now questioning if we'd have enough recharge time between laps or could be bothered getting to the recharge tent, and wondering if it's possible (ie. enough run time, bright, etc.) to run such lights of a few lantern batteries... Has anyone done this? Rough calculations seem to indicate that 4 lantern batteries of decent quality should provide a fair whack of run time for both lights, but as usual, there's often some tricky thing that I miss...

    And any other preparation/training/planning tips as we hunker down and prepare for this onslaught?

  2. Quoted message said:

    Originally posted by eddiec
    Well, that's it.. We've committed ourselves.. Our team of three >old fools has signed up for the Kona 24 hour in November. >Anyone else joining us??

    Suckers! I mean.. cool ;-)

    Not sure if I'm doing it this year.. wonder if last year's team is reading?

    Quoted message said:

    Currently looking at following Fat Hippy's plans and building a >20watt handlebar job and a 20watt helmet mount,

    I managed with a Vistalite 5W bar and 10W helmet setup. I'm
    not even reasonably fast though so your extra speed may
    need more lighting?

    Quoted message said:

    Initially thought of using rechargables, but now questioning if >we'd have enough recharge time between laps or could be

    Yeah, at around 1hr per lap (0:45 if you're fast or 1:20 for me),
    you're only going to have 2 hours to charge your batt. Trick is to
    take as many batts as you can and do two or more laps while 1
    is on the charger.

    Quoted message said:

    Rough calculations seem to indicate that 4 lantern batteries of >decent quality should provide a fair whack of run time for both >lights, but as usual, there's often some tricky thing that I miss...

    That will be pretty heavy and you'll have to make sure the connections between batts are solid for the bumpy track.
    You'll need a few of them too which might make recharging look
    at bit more reasonable cost-wise.

    Quoted message said:

    And any other preparation/training/planning tips as we
    hunker down and prepare for this onslaught?

    Ride lots. Ride at night lots.
    Work out what you can eat and drink when going hard
    and when recovering between laps.
    Think about the tools you will need - buy them.

    My race report from last year is on this group - a quick google
    groups search should reveal it ("hippy" "Kona" "24" etc)

    hth
    hippy
    - Some smarter dudes will surely help more with power requirements and the like... sit tight 🙂

  3. eddiec said:

    ...snip.... but now questioning if we'd have enough
    recharge time between laps or could be bothered getting to
    the recharge tent, and wondering if it's possible
    (ie. enough run time, bright, etc.) to run such lights of
    a few lantern batteries..

    Another alternative that you might look at is rechargeable
    tool batteries. This is an idea from Moz. I only mention it
    because I've seen catalogues (Aldi?) where this stuff
    started around $15. Junk the tool & keep the battery.

    I have no idea on capacity, etc.

  4. Terry Collins said:

    Another alternative that you might look at is rechargeable
    tool batteries. This is an idea from Moz. I only mention
    it because I've seen catalogues (Aldi?) where this stuff
    started around $15. Junk the tool & keep the battery.

    I have no idea on capacity, etc.

    They aren't worth the effort involved walking into the
    shop to buy it in the first place.

    They use the cheapest, lowest capacity batteries they can
    find.

    Go out and buy either nicads or NiMHs, by far better value
    for money than any rubbish you're likely to find supplied
    with junk like that.

    --
    Linux Registered User # 302622 <counter.li.orgcounter.li.org

  5. bunnings have a 12V rechargeable drill for $19 that has1.2Ah
    NiCads and comes with a charger, sure its a [censored] charger but
    the batteries alone would cost you $55 for 1.3Ah for jaycar
    or $29.5 for Ni-Mh. If you making a pack to use a lot, then
    sure go with Ni-Mh, but if it just an extra pack or
    something you are only going to use a couple of times a
    year, then I think they will be fine. thats if 1.2Ah will
    get you a full lap. I use one for my 10W helmet light.

  6. The initial plan was to go the rechargeable route - and if I keep on using these lights pre/post race I may still do so, so that's all good advice - thanks!

    However, for most road commuting I'm happy with a lightweight low-power light, and I'm looking for a simple approach for race lighting...

    On looking around Bunnings and such today I've found that a couple of fairly ordinary lantern batteries will give me (according to the tech sheets) about 11Ah for about $7 per battery... and if you're willing to go to alkaline's (about $12 per battery) then you get up to 26Ah capacity... So that should theoretically see me through the race without having to fuss with charging. Of course, this is all theory at this stage. I'll make the lights and see how the lantern batteries handle it!

    Although I did see more stuff while i was there too! Like tiny 20w micro-halogen lamps with heat-shielded aluminium backings which looked like the perfect deal for a helmet light... Or even two 10w micros mounted on either side of the helmet for that techy look! (Would 2x10w lights give as good penetration of the darkness as a single 20w? May be a dumb question, but I'm not sure...)

  7. stu said:

    bunnings have a 12V rechargeable drill for $19 that
    has1.2Ah NiCads and comes with a charger, sure its a [censored]
    charger but the batteries alone would cost you $55 for
    1.3Ah for jaycar or $29.5 for Ni-Mh. If you making a pack
    to use a lot, then sure go with Ni-Mh, but if it just an
    extra pack or something you are only going to use a
    couple of times a year, then I think they will be fine.
    thats if 1.2Ah will get you a full lap. I use one for my
    10W helmet light.

    Been there done that.

    Test them. You'll find the Jaycar batteries are better,
    hold more capacity, and have a far lower self-discharge.

    And if you look, you can find even better batteries that
    what Jaycar has on offer, though you'll probably be
    paying more.

    Generally, you get what you pay for- regardless of the
    label says.

    --
    Linux Registered User # 302622 <counter.li.orgcounter.li.org

  8. Quoted message said:
    Quoted message said:

    bunnings have a 12V rechargeable drill for $19 that
    has1.2Ah NiCads and comes with a charger, sure its a
    [censored] charger but the batteries alone


    would

    Quoted message said:
    Quoted message said:

    cost you $55 for 1.3Ah for jaycar or $29.5 for Ni-Mh. If
    you making a


    pack

    Quoted message said:
    Quoted message said:

    to use a lot, then sure go with Ni-Mh, but if it just an
    extra pack or something you are only going to use a
    couple of times a year, then I


    think

    Quoted message said:
    Quoted message said:

    they will be fine. thats if 1.2Ah will get you a full
    lap. I use one for my 10W helmet


    light.

    Quoted message said:


    Been there done that.

    Test them. You'll find the Jaycar batteries are better,
    hold more


    capacity,

    Quoted message said:

    and have a far lower self-discharge.


    even if you only use them twice a year?

    Quoted message said:

    And if you look, you can find even better batteries that
    what Jaycar has


    on

    Quoted message said:

    offer, though you'll probably be paying more.


    you can find much better batteries, how about some 9Ah NiMh
    for only $27.90 each but if you really want to spend money,
    forget NiMh and go with Li-Ion . then you have to make them
    into a pack and make/buy a charger.

    Quoted message said:

    Generally, you get what you pay for- regardless of the
    label says.


    for sure, but if you are only going to use them 2 nights a
    year then the rechangerable drill is quick easy and cheap.
    if you want something that is going to surive the ride
    home every night through winter, you will want something
    better for sure.

  9. I've always managed on a pair of 5 watt handlebar mounts. A
    pair of good, tightly focused halogen lamp like a Cateye is
    good for up to 30km/h under a toatlly overcast, new moon sky
    on open, unlit roads. Add a xenon (strobe type) headlamp for
    extra range and round corners and you'll be fine.

    All of this is much lighter than "megawatts" and will run
    off AA cells (3 to 4 hours for 5 watts off 4 alkalines)
    which adds up to probably 10 AA cells times 4 or 40x AA
    which would weigh a stack less than 4 lantern batteries and
    be easier to pack. If you run the lights with their covers
    held on with elastic bands, you can change batteries on the
    go, too. (Be careful, though!)

    eddiec said:

    Well, that's it.. We've committed ourselves.. Our team of
    three old fools has signed up for the Kona 24 hour in
    November. Anyone else joining us??

    Quoted message said:

    But now I'm working through the issue of lighting for the
    race and wondering what the best approach is.

    Quoted message said:

    Currently looking at following Fat Hippy's plans and
    building a 20watt handlebar job and a 20watt helmet mount,
    and the issue of battery power is now vexing me. Initially
    thought of using rechargables, but now questioning if we'd
    have enough recharge time between laps or could be
    bothered getting to the recharge tent, and wondering if
    it's possible
    (ie. enough run time, bright, etc.) to run such lights of
    a few lantern batteries... Has anyone done this?
    Rough calculations seem to indicate that 4 lantern
    batteries of decent quality should provide a fair
    whack of run time for both lights, but as usual,
    there's often some tricky thing that I miss...

    Quoted message said:

    And any other preparation/training/planning tips as we
    hunker down and prepare for this onslaught?

    Quoted message said:

    --

  10. stu said:

    you can find much better batteries, how about some 9Ah
    NiMh for only $27.90 each but if you really want to spend
    money, forget NiMh and go with Li-Ion . then you have to
    make them into a pack and make/buy a charger.

    Sure, but then you're getting the best energy density that
    money can buy, a good idea for bicycles, since you're
    keeping the weight down.

    However, if you're going to spend that sort of money,
    you may as well go for HID, much better efficiency
    than halogens.

    But by that stage, you're spending around $1K.

    Quoted message said:
    Quoted message said:

    Generally, you get what you pay for- regardless of the
    label says.

    for sure, but if you are only going to use them 2 nights a
    year then the rechangerable drill is quick easy and cheap.

    If you're going to use them two nights out of a year, Lead
    acid is the cheapest way up-front.

    Those el-cheapos probably won't last you a lap. Start
    practicing riding in the dark to gain night skills, you're
    going to need it.

    You really don't get it do you? Those $15 drills cost
    about $2-3 coming into the country. And that's
    getting ripped.

    If the batteries are 25% of the product cost (just a
    guess), you're looking at around 50c for the batteries.
    YOU GET WHAT YOU PAY FOR.

    Quoted message said:

    if you want something that is going to surive the ride
    home every night through winter, you will want something
    better for sure.

    NiCad is the cheapest dollar for dollar.

    NiMh are better for the environment, though might not be
    suited for high discharge.

    LiIon is the lightest, when only the best will do if
    you're trying to perform in the dark.

    SLA, though would have a higher TCO (total cost of
    ownership) than NiCads, are the cheapest up-front.

    --
    Linux Registered User # 302622 <counter.li.orgcounter.li.org

  11. John Tserkezis wrote:

    ...snip....

    Quoted message said:

    SLA, though would have a higher TCO (total cost of
    ownership) than NiCads, are the cheapest up-front.

    Could you substantiate this?

    I would have thought that SLAs were the lowest TCO because
    they last the longest and have the greatest (after LA)
    number of recharge cycles.

    BTW. If you have tested those cheap tool batteries, then I
    do appreciate the comments on their capapcity. Better your $
    than mine {:-)

  12. stu wrote:

    ...snip.....

    Quoted message said:
    Quoted message said:

    Generally, you get what you pay for- regardless of the
    label says.


    for sure, but if you are only going to use them 2 nights a
    year then the rechangerable drill is quick easy and cheap.

    Another trap with these is to make sure that you do not make
    something that is dependant on the battery shape. It seems
    to change each model/year/month? (Has a nice 12v rechargable
    drill that is useless because no replacement batteries are
    available.)

  13. (Pedro Allen Power) said:

    I've always managed on a pair of 5 watt handlebar mounts.
    A pair of good, tightly focused halogen lamp like a
    Cateye is good for up to 30km/h under a toatlly overcast,
    new moon sky on open, unlit roads. Add a xenon (strobe
    type) headlamp for extra range and round corners and
    you'll be fine.

    I like the idea of using only standard alkalines and would
    prefer to stick to these for night rides. Custom, heavy
    batteries, chargers etc. are just too expensive and painful.

    I'm hoping that the new cateye EL500 will be brighter enough
    compared to the EL300 - this will be a win for me. The EL300
    is great, excellent battery life and light (weight light
    that is..) but just not bright enough to be a main light.

    davidp.
    --
    David Pascoe, [email hidden], Western Australia

  14. "stu" <[email hidden]> wrote in
    :"]news:[email hidden]:

    Quoted message said:

    you can find much better batteries, how about some 9Ah
    NiMh for only $27.90 each

    Where? I'm making my own set of lights at the moment and
    that's a bloody good price!

    Cheers,

    Graeme

  15. Quoted message said:
    Quoted message said:

    you can find much better batteries, how about some 9Ah
    NiMh for only $27.90 each

    Where? I'm making my own set of lights at the moment and
    that's a bloody good price!


    jaycar thats "each" and you will need 10 of them if you want
    to get them in from the states batteryspace.combatteryspace.com
    index.asp?PageAction=VIEWCATS&Category=228 8*9.5Ah $44.95US
    batteryspace.comindex.asp
    rodID=167 10*4Ah $24.99US

  16. "stu" <[email hidden]> wrote in news:40a1a147$0$440$afc38c87
    @news.optusnet.com.au:

    Quoted message said:

    jaycar thats "each" and you will need 10 of them

    Thought so. That was a bit sneaky, not comparing like
    with like.

    Quoted message said:

    if you want to get them in from the states bat-bat-
    teryspace.com/index.asp?PageAction=VIEWCATS&Category=228
    8*9.5Ah $44.95US batteryspace.comindex.asp
    geAction=VIEWPROD&ProdID=167 10*4Ah $24.99US

    Good price. Shame it would be mail order though, it's not as
    easy to sneak them into the house so my wife doesn't see
    that I've just spend over $100 on batteries ;-)

    Graeme

  17. "Graeme" <[email hidden]> wrote in message
    "]news:[email hidden]...

    Quoted message said:

    "stu" <[email hidden]> wrote in
    news:40a1a147$0$440$afc38c87 @news.optusnet.com.au:

    Quoted message said:

    jaycar thats "each" and you will need 10 of them

    Thought so. That was a bit sneaky, not comparing like
    with like.


    I did say each for the 9Ah ones.(if you buy 10 the are
    "only" $24.95 each from jaycar) In another post I talked
    about a 1.2Ah pack that would be $29.50 for 10*1.2Ah AAs
    sorry for the confusetion

    Quoted message said:
    Quoted message said:

    if you want to get them in from the states b-b-
    atteryspace.com/index.asp?PageAction=VIEWCATS&Category=-
    228 8*9.5Ah $44.95US batteryspace.comindex.
    asp?PageAction=VIEWPROD&ProdID=167 10*4Ah $24.99US

    Good price. Shame it would be mail order though, it's not
    as easy to sneak them into the house so my wife doesn't
    see that I've just spend over $100 on batteries ;-)


    yer that can be the biggest problem 🙂

  18. Terry Collins said:
    Quoted message said:

    SLA, though would have a higher TCO (total cost of
    ownership) than NiCads, are the cheapest up-front.

    Quoted message said:

    Could you substantiate this?

    Quoted message said:

    I would have thought that SLAs were the lowest TCO because
    they last the longest and have the greatest (after LA)
    number of recharge cycles.

    NiCads have a greater recharge cycle life than SLAs. Lead
    acids tend to not like being discharged at all, especially
    deeply discharged. Their nature is better suited to
    standby applications (such as battery backup, UPS etc).

    Nicads are better than SLA if abused by
    charge/recharge cycles.

    Also, leaving nicads discharged generally won't kill them,
    leaving lead acids discharged _will_ kill them.

    Quoted message said:

    BTW. If you have tested those cheap tool batteries, then I
    do appreciate the comments on their capapcity. Better your
    $ than mine {:-)

    No "official" tests, the differences are so clear there is
    no need for any stopwatch and calculator tests.

    I'm comparing two dustbusters, one with standard
    batteries, always in the cradle being trickle charged
    (1.2A/h factory nicads), the other with jaycar
    2.4A/h high discharge NiMh cells retro-fitted directly after
    purchase. (to heck with the warranty)

    The standard one that lives plugged in, IS plugged in
    because it self discharges to virtually nothing after two
    weeks otherwise. I've just run it now, it goes for 2.5
    minutes before slowing down. It claims 7.2v 1.2A/hr, but
    that's a damned lie, because I can only see four cells.
    Suction is enough to pick up bits of paper for
    demonstration purposes. If you haven't picked up the bits
    of paper in 2.5 minutes, you're up for another overnight
    charging session.

    The modified one has 5 cells, touted as the "high power"
    wet/dry version. It's plugged into a timed constant
    current charger (non factory standard) that gives a full
    charge in about four hours (I didn't want to abuse the
    cells), and only gets charged when needed. It goes months
    before needing a recharge. It's good for 6.5 minutes
    before slowing down. It sucks enough to make it useful.
    The replacement cells cost about the same as the
    dustbuster itself.

    Allowing for the higher discharge current on the higher
    power dustbuster,
    you're looking at about three times the run time, for only
    "double" capacity.
    --
    Linux Registered User # 302622 <counter.li.orgcounter.li.org

  19. "John Tserkezis" wrote

    Quoted message said:

    No "official" tests, the differences are so clear there
    is no need for


    any

    Quoted message said:

    stopwatch and calculator tests.

    I'm comparing two dustbusters, one with standard
    batteries, always in


    the

    Quoted message said:

    cradle being trickle charged (1.2A/h factory nicads), the
    other with


    jaycar

    Quoted message said:

    2.4A/h high discharge NiMh cells retro-fitted directly
    after purchase. (to


    heck

    Quoted message said:

    with the warranty)

    You can buy a cheapo 12V drill for around $40. I paid $80
    wholesale just to have the batteries replaced in my 12V
    Hilti. If you want a battery pack from Hilti prepare to pay
    $180. You bet there is a difference between batteries

    Theo

  20. eddiec said:

    The initial plan was to go the rechargeable route - and if
    I keep on using these lights pre/post race I may still do
    so, so that's all good advice - thanks!

    However, for most road commuting I'm happy with a
    lightweight low-power light, and I'm looking for a simple
    approach for race lighting...


    :
    :

    Quoted message said:


    Although I did see more stuff while i was there too! Like
    tiny 20w micro- halogen lamps with heat-shielded aluminium
    backings which looked like the perfect deal for a helmet
    light... Or even two 10w micros mounted on either side of
    the helmet for that techy look! (Would 2x10w lights give
    as good penetration of the darkness as a single 20w? May
    be a dumb question, but I'm not sure...)

    I use 12V Osram Decostar 20W IRC bulbs - a "special" halogen
    which is supposed to give you about the same as a normal 35W
    bulb. I think there is a 10W version too. It lights up the
    night. I've used it for 24 hour races, running at night and
    just for commuting.

    The NZ company NightLightning sells a kit for a light based
    around this sized globe. The kit is $NZ109 (about $AU95).
    That's without batteries. I'd check out their stuff - the
    low-end stuff is simple and fairly cheap. Its not quite as
    cheap as home-made, but its bloody robust.
    www.nightlightning.co.nz They have a range of batteries too.

    Andy

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