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Bodge job

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UK and Europe
Published
4 May 2004
Last activity
8 May 2004
Original author
David Waters
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19
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  1. I want to put STI levers* on a frame which was originally
    designed to have band on downtube shifters. As such there
    are no upper lugs for the outer gear cable to sit in and
    keep the inner in tension. Is there any solution to this
    problem? Ideally I would be able to obtain band on lugs but
    I have NO ideas where I might be able to do this.
    Alternatively I was thinking I could run outer cable housing
    from shifter to mech and then hold it in place with cable
    ties, and drill out the lower lugs so the cable (in housing)
    can run straight through.

    Any thoughts/ comments/ suggestions?

    cheers

    dave

    *(or bar end shifters, not yet decided but the problem is
    still the same)

  2. David Waters [email hidden] opined the
    following...

    Quoted message said:

    I want to put STI levers* on a frame which was originally
    designed to have band on downtube shifters. As such there
    are no upper lugs for the outer gear cable to sit in and
    keep the inner in tension. Is there any solution to this
    problem? Ideally I would be able to obtain band on lugs
    but I have NO ideas where I might be able to do this.
    Alternatively I was thinking I could run outer cable
    housing from shifter to mech and then hold it in place
    with cable ties, and drill out the lower lugs so the cable
    (in housing) can run straight through.

    When I first upgraded to STIs, the set came with
    adjustable tension cable ends to fasten onto the bosses.
    The band on levers on my bike were band on bosses, so I
    just unscrewed the old levers, and put the cable ends on
    instead. Do you still have the original band on downtube
    shifters? Mine went back to the original owner a long time
    ago, who may be planning on reusing them, but I'll check
    my random bits pile to see if the ones I have there are
    suitable for your purposes.

    Jon

  3. Jon Senior said:

    David Waters [email hidden] opined the
    following...

    Quoted message said:

    I want to put STI levers* on a frame which was originally
    designed to have band on downtube shifters. As such there
    are no upper lugs for the outer gear cable to sit in and
    keep the inner in tension. Is there any solution to this
    problem? Ideally I would be able to obtain band on lugs
    but I have NO ideas where I might be able to do this.
    Alternatively I was thinking I could run outer cable
    housing from shifter to mech and then hold it in place
    with cable ties, and drill out the lower lugs so the cable
    (in housing) can run straight through.

    When I first upgraded to STIs, the set came with
    adjustable tension cable ends to fasten onto the bosses.
    The band on levers on my bike were band on bosses, so I
    just unscrewed the old levers, and put the cable ends on
    instead. Do you still have the original band on downtube
    shifters? Mine went back to the original owner a long time
    ago, who may be planning on reusing them, but I'll check
    my random bits pile to see if the ones I have there are
    suitable for your purposes.

    Jon

    I don't unfortunately, but I might be able to aquire a pair
    cheaply from ebay or some such. thanks for your offer, it is
    appreciated.

    David

  4. David Waters said:

    I want to put STI levers* on a frame which was originally
    designed to have band on downtube shifters. As such there
    are no upper lugs for the outer gear cable to sit in and
    keep the inner in tension. Is there any solution to this
    problem? Ideally I would be able to obtain band on lugs
    but I have NO ideas where I might be able to do this.

    There are such things as clip-on stops. I can only find on
    the net ones without adjusters now:
    sjscycles.comvIndex.htm

    Some old Shimano down tube levers include adapters (allow
    normal stops to be fitted) if you can track any down.
    Shimano 105 6-speed index levers were one example (I use the
    band bit from a pair of these on my old bike).

    Quoted message said:

    Alternatively I was thinking I could run outer cable
    housing from shifter to mech and then hold it in place
    with cable ties, and drill out the lower lugs so the cable
    (in housing) can run straight through.

    That'd probably work but it would be a shame not to have the
    extra adjusters. It's particularly useful to have a cable
    adjuster for the front mech with STIs/Ergos as they
    misbehave if tension is not just right.

    ~PB

  5. In message <[email hidden]>,
    Pete Biggs <[email hidden]> writes

    Quoted message said:
    David Waters said:

    I want to put STI levers* on a frame which was originally
    designed to have band on downtube shifters. As such there
    are no upper lugs for the outer gear cable to sit in and
    keep the inner in tension. Is there any solution to this
    problem? Ideally I would be able to obtain band on lugs
    but I have NO ideas where I might be able to do this.

    There are such things as clip-on stops. I can only find on
    the net ones without adjusters now:
    sjscycles.comvIndex.htm

    Some old Shimano down tube levers include adapters (allow
    normal stops to be fitted) if you can track any down.
    Shimano 105 6-speed index levers were one example (I use
    the band bit from a pair of these on my old bike).

    When I put on bar end changers, I fitted adjustable stops to
    my bike (that had band on lever originally)

    I used Shimano adjustable stops that are designed to fit on
    brazed on lever bosses. (these may have come with the
    levers , I can't remember) and bought a band one lever boss
    fitting from somewhere that they fitted on, with a little
    it of fettling.
    --
    Chris French, Leeds

  6. David Waters said:

    I want to put STI levers* on a frame which was originally
    designed to have band on downtube shifters. As such there
    are no upper lugs for the outer gear cable to sit in and
    keep the inner in tension. Is there any solution to this
    problem? Ideally I would be able to obtain band on lugs
    but I have NO ideas where I might be able to do this.

    Bob managed to find me some for mine when it was upgraded.
    I have non-adjustable ones, but there is plenty of
    adjustment in the mechs themselves. The one posted from
    SJSC should do you fine.

    --
    Guy
    --
    May contain traces of irony. Contents liable to settle after posting.
    chapmancentral.co.ukchapmancentral.co.uk

    Victory is ours! Down with Eric the Half A Brain!

  7. Quoted message said:

    That'd probably work but it would be a shame not to have
    the extra adjusters. It's particularly useful to have a
    cable adjuster for the front mech with STIs/Ergos as they
    misbehave if tension is not just right.

    You can use inline barrels if you don't have any adjusters
    on your downtube bosses. I use one for the front mech and it
    works a treat. I picked up a pair at my LBS.

    Here's one (USA):
    harriscyclery.netpage.cfm

    The rear mech stays pretty much in adjustment. If it goes
    out, you can use the adjuster on the derailleur itself.

  8. Just zis Guy said:

    Bob managed to find me some for mine when it was upgraded.
    I have non-adjustable ones, but there is plenty of
    adjustment in the mechs themselves. The one posted from
    SJSC should do you fine.

    Do any Shimano *front* mechs have cable adjusters? I
    didn't think so.

    In any case, it's nice to have a rear cable adjuster within
    reach so indexing can be fine tuned while on the move.
    Saves some messing about in the workshop and deals with
    cable stretch.

    ~PB

  9. Pete Biggs said:
    Quoted message said:

    Bob managed to find me some for mine when it was
    upgraded. I have non-adjustable ones, but there is plenty
    of adjustment in the mechs themselves. The one posted
    from SJSC should do you fine.

    Quoted message said:

    Do any Shimano *front* mechs have cable adjusters? I
    didn't think so.

    Not that I know of, but it's never been a problem for me. I
    use bar-ends, the front mech is on friction.

    Quoted message said:

    In any case, it's nice to have a rear cable adjuster
    within reach so indexing can be fine tuned while on the
    move. Saves some messing about in the workshop and deals
    with cable stretch.

    I can honestly say I've never felt the need for that,
    even with the extreme faff caused by a low-end Deore 10-
    speed rear.

    But whatever. I refer the hon. gentleman to my original
    reply: it works for
    me :-)

    --
    Guy
    --
    May contain traces of irony. Contents liable to settle after posting.
    chapmancentral.co.ukchapmancentral.co.uk

    Victory is ours! Down with Eric the Half A Brain!

  10. Just zis Guy said:
    Quoted message said:

    Do any Shimano *front* mechs have cable adjusters? I
    didn't think so.

    Not that I know of, but it's never been a problem for me.
    I use bar-ends, the front mech is on friction.

    But we're talking about possibly using STIs with an indexed
    front mech. They are more fussy.

    Quoted message said:
    Quoted message said:

    In any case, it's nice to have a rear cable adjuster
    within reach so indexing can be fine tuned while on the
    move. Saves some messing about in the workshop and deals
    with cable stretch.

    I can honestly say I've never felt the need for that,
    even with the extreme faff caused by a low-end Deore 10-
    speed rear.

    As I say, it's just "nice" to have rather than being
    essential.

    Quoted message said:

    But whatever. I refer the hon. gentleman to my original
    reply: it works for me :-)

    I think the hon. gent may want to do something different.

    ~PB

  11. Pete Biggs said:
    Just zis Guy said:
    Quoted message said:

    Do any Shimano *front* mechs have cable adjusters? I
    didn't think so.


    My STI shifters (on drops) have cable adjusters on both the
    front and rear mechs (going to tiagra bits and bobs).
    They're located just where the cable+outer is attached to
    the frame (on the downtube?), where it then turns into just
    cable as it runs down toward the BB.

    Velvet

  12. Velvet said:
    Quoted message said:
    Quoted message said:

    > Do any Shimano *front* mechs have cable adjusters? I
    > didn't think so.

    My STI shifters (on drops) have cable adjusters on both
    the front and rear mechs (going to tiagra bits and bobs).
    They're located just where the cable+outer is attached to
    the frame (on the downtube?), where it then turns into
    just cable as it runs down toward the BB.

    Thanks but I meant on the actual derailleurs. All modern
    rear mechs have built in cable adjusters but I haven't seen
    any on front mechs.

    ~PB

  13. Pete Biggs said:
    Velvet said:
    Quoted message said:

    >>Do any Shimano *front* mechs have cable adjusters? I
    >>didn't think so.

    My STI shifters (on drops) have cable adjusters on both
    the front and rear mechs (going to tiagra bits and bobs).
    They're located just where the cable+outer is attached to
    the frame (on the downtube?), where it then turns into
    just cable as it runs down toward the BB.

    Thanks but I meant on the actual derailleurs. All modern
    rear mechs have built in cable adjusters but I haven't
    seen any on front mechs.

    ~PB

    Hmm, ok, what do you class as a cable adjuster (I'm not all
    that up on what these bits are yet!), and I'll go look at
    the actual mech then?

    Velvet

  14. Pete Biggs said:
    Velvet said:
    Quoted message said:

    >>Do any Shimano *front* mechs have cable adjusters? I
    >>didn't think so.

    My STI shifters (on drops) have cable adjusters on both
    the front and rear mechs (going to tiagra bits and bobs).
    They're located just where the cable+outer is attached to
    the frame (on the downtube?), where it then turns into
    just cable as it runs down toward the BB.

    Thanks but I meant on the actual derailleurs. All modern
    rear mechs have built in cable adjusters but I haven't
    seen any on front mechs.

    ~PB


    Ah, answered my own question by another look. Yes, the rear
    has a cable adjuster but not on the front mech. I suspect
    this is because the front has no outer near to the mech,
    whereas the rear does have an outer. I'm presuming it's
    because the rear moves around a lot with gear changes
    whereas the front has a lesser range of movement that the
    extra bit of outer is required?

    I can't see how you could run sheathed cable down to the
    front mech anyway given the path it goes via on my bike,
    there's a fairly sharp angle at the BB part of things which
    I'm presuming can't be done if an outer is on the cable at
    that point.

    Velvet

  15. Velvet said:

    Hmm, ok, what do you class as a cable adjuster (I'm not
    all that up on what these bits are yet!), and I'll go look
    at the actual mech then?

    You don't have adjusters on a Tiagra front mech.

  16. Velvet said:
    Quoted message said:

    Thanks but I meant on the actual derailleurs. All modern
    rear mechs have built in cable adjusters but I haven't
    seen any on front mechs.

    Quoted message said:

    Ah, answered my own question by another look. Yes, the
    rear has a cable adjuster but not on the front mech. I
    suspect this is because the front has no outer near to the
    mech, whereas the rear does have an outer.

    You're dead right, and I forgot that myself, although I
    think some MTBs might have outers that run all the way
    to the mech.

    Quoted message said:

    I'm presuming it's because the rear moves around a lot
    with gear changes whereas the front has a lesser range of
    movement that the extra bit of outer is required?

    Yes and also the angle, direction and position of cable
    attachment point would make a rear mech impossible to
    control without an outer.

    ~PB

  17. On Wed, 5 May 2004 15:18:19 +0100, "Pete Biggs"
    <[email hidden]> wrote in message
    <[email hidden]>:

    Quoted message said:
    Quoted message said:

    Not that I know of, but it's never been a problem for me.
    I use bar-ends, the front mech is on friction.

    Quoted message said:

    But we're talking about possibly using STIs with an indexed
    front mech. They are more fussy.

    As I recall, the OP was talking about a bodge job and STI or
    bar-ends, not decided which yet. To me, that says the band-
    on jobs and if it works well a repaint and new braze-ons.

    Guy
    --
    May contain traces of irony. Contents liable to settle after posting.
    chapmancentral.co.ukchapmancentral.co.uk

    88% of helmet statistics are made up, 65% of them at Washington University

  18. Just zis Guy said:


    As I recall, the OP was talking about a bodge job and
    STI or bar-ends, not decided which yet. To me, that says
    the band-on jobs and if it works well a repaint and new
    braze-ons.

    Yep that's right. The frame was resprayed about 2 years ago
    (professionally done so baked on) and has just sat in my
    loft since, so I am reluctant to get braze on fitted. An
    option though I guess.......

    I like the look of the band on thingy. Could work well with
    the in-line barrel adjuster.

    Thanks for your help guys.

  19. Velvet:

    Quoted message said:

    presuming it's because the rear moves around a lot with
    gear changes whereas the front has a lesser range of
    movement that the extra bit of outer is required?

    I thought it was mainly to route the cable into the mech,
    which the front mech doesn't need because it is routed round
    the bottom bracket.

    Quoted message said:

    I can't see how you could run sheathed cable down to the
    front mech anyway given the path it goes via on my bike,
    there's a fairly sharp angle at the BB part of things
    which I'm presuming can't be done if an outer is on the
    cable at that point.

    My bike has a piece of outer running under the BB between
    two brazed-on cable stops (seems to be an old-fashioned
    thing - all modern bikes I've seen appear to have screw-on
    plastic mouldings for routing the cable under the BB
    instead) and it occurs to me that this could theoretically
    be replaced with a strip of outer that runs all the way from
    the cable stop on the down tube to the rear mech, bypassing
    the second cable stop on the back of the seat tube (or you
    could file it off, I suppose).

    Not that I could see any particular advantage to doing this
    - front mechs don't seem to need adjusting often enough for
    it to be a useful feature.

    d.

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