On Tue, 20 Apr 2004 08:52:17 -0400, David Kerber
ns_dkerber@ns_ids.net said:I'm looking for plans (or a pre-made one) for a platform
which I can easily attach to and remove from my rear rack,
which would be big enough to hold a large gym bag (approx
27" long, 12" wide) without it hanging way off the end and
sides as it does on the factory rack.
I made a nice detachable "box" that's worked out really well
- maybe it'll work for you too :-) It takes my laptop to
work, or sports gear, or with the lid off, it can take a
small load of groceries etc.
I got a sturdy plastic box, about 50cm (19"😉 wide and long
and 20 cm (8"😉 deep. The corners are rounded, making it seem
reasonably aerodynamic :-) The lid removes completely and
overlaps the sides so it's waterproof. I bought some
aluminium angle, drilled and screwed it to attach both
inside and outside the box, so the base of the box is
"sandwiched" into a rigid supporting frame.
The side rails of the bike rack slide between the aluminium
walls protruding from the bottom of the box, providing
excellent sideways stability. Additional aluminium "hooks"
on the bottom of the box slide under the cross-bars and side-
rails of the rack, stopping the box from coming off
vertically. I attached some shock cord (like a bungy but
better - see a boating shop) to the under-side of the box
that you stretch over the front of the rack, to stop the box
sliding off backwards. To secure the shock cord onto the
box, I bought special "u bolts" with attachment for gripping
cord/cable.
So, attaching or detaching the box only takes a few seconds
- just position it on the rack, slide it forward so the
"hooks" engage underneath the rack, and stretch the shock
cord in place.
When it's mounted, the box is about as wide as my hips, and
extends back off the edge of the rack a little, but not
beyond the rear wheel. The top of the box is below my
saddle, leaving room for a saddle bag with blinkies on. But
this general design would work for larger boxes too.
I stuck some velcro on the bottom of the box to position a
block of foam on the left and right sides. My laptop sits on
these, absorbing road shocks. It's still working after
several months of commuting! I also attached a shock cord
strap that loops over the top of the box to hold down the
lid (or the contents if too big for the lid). Stick on a
couple of reflectors and it's done!
The only tools required were a drill, saw, screwdrivers etc.