Cycling Equipment · Public discussion

threaded headset 'stack height' calculation

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Cycling Equipment
Published
11 May 2008
Last activity
12 May 2008
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  1. I need to buy a new 1" threaded headset for my winter bike but I am
    being confronted with 'stack height' while trying to buy one... What
    is it?

    I have measured up the bike and I'm hoping someone can give me some
    free advice:

    1) From the top of the forks shoulder, where the bottom of the
    existing headset bearing housing rests, to the bottom of the headtube
    = 12.8mm

    2) From the top of the headtube to the top of the forks thread, with
    the existing headset locking ring removed, = 22.5mm

    3) Therefore, is the stack height 12.8 + 22.5 = 35.3 ?????

    Many thanks in advance for all your speedy replies - this is an
    emergency as I haven't got my summer bike together yet either.

  2. Quoted message said:

    I need to buy a new 1" threaded headset for my winter bike but I am
    being confronted with 'stack height' while trying to buy one... What
    is it?

    I have measured up the bike and I'm hoping someone can give me some
    free advice:

    1) From the top of the forks shoulder, where the bottom of the
    existing headset bearing housing rests, to the bottom of the headtube
    = 12.8mm

    2) From the top of the headtube to the top of the forks thread, with
    the existing headset locking ring removed, = 22.5mm

    3) Therefore, is the stack height 12.8 + 22.5 = 35.3 ?????

    Many thanks in advance for all your speedy replies - this is an
    emergency as I haven't got my summer bike together yet either.

    Right, or more simply, drop the fork itself through the head tube and
    measure the portion sticking out the other end (i.e., head tube length
    subtracted from column length).

    Direct measure is always best!

    --
    Andrew Muzi
    <www.yellowjersey.org/>
    Open every day since 1 April, 1971
    ** Posted from http://www.teranews.com **

  3. Many Thanks Andrew - any idea of the parameters involved..? If the
    frame stack height is, say 35.3mm, a 34mm stack height headset is OK
    or too small or a 36mm stack height headset is OK or too big?

  4. Quoted message said:

    Many Thanks Andrew - any idea of the parameters involved..? If the
    frame stack height is, say 35.3mm, a 34mm stack height headset is OK
    or too small or a 36mm stack height headset is OK or too big?

    You have a 2mm spacer which could be removed from a '36mm' headset and
    certainly additional spacers may be added as needed.
    --
    Andrew Muzi
    <www.yellowjersey.org/>
    Open every day since 1 April, 1971
    ** Posted from http://www.teranews.com **

  5. Quoted message said:

    Many Thanks Andrew - any idea of the parameters involved..? If the
    frame stack height is, say 35.3mm, a 34mm stack height headset is OK
    or too small or a 36mm stack height headset is OK or too big?

    p.s. We cut threaded forks to 42mm, enough for a Super Record 4041, the
    tallest common format. I recommend that length with spacers as needed
    for a 'default' or standard length (for your future reference).
    --
    Andrew Muzi
    <www.yellowjersey.org/>
    Open every day since 1 April, 1971
    ** Posted from http://www.teranews.com **

  6. ah, thanks raul..

    recycling the old washer... heh.. great info

  7. Yep, thanks Andrew

  8. On Sun, 11 May 2008 14:15:08 -0700 (PDT), "[email hidden]"

    may have said:

    Many Thanks Andrew - any idea of the parameters involved..? If the
    frame stack height is, say 35.3mm, a 34mm stack height headset is OK
    or too small or a 36mm stack height headset is OK or too big?

    In my experience, if the steerer projection is at or up to 2mm under
    the stack height, the headset will fit as-is. If the steerer
    projection is greater than the stack height, you may be able to take
    up the space by recycling washers or spacers that are present in the
    old headset, or the steerer can be shortened if absolutely necessary.
    I have not had to do more than just fiddle with washers to get a 1"
    threaded headset to fit in place of an existing threaded headset (when
    not changing to a different fork) in any of the headsets that I've
    replaced in the past two years. Admittedly, that's not a lot of
    units, but threaded headsets seem much less variable than threadless,
    and most of those that don't fit without modification seem to have a
    slightly lower height, which is where adding a washer from the old one
    becomes a useful tactic. Your mileage may vary, but the chances are
    good that you will have no problem or can cope with the one that you
    encounter.

    --
    My email address is antispammed; pull WEEDS if replying via e-mail.
    Typoes are not a bug, they're a feature.
    Words processed in a facility that contains nuts.

  9. Werehatrack said:

    On Sun, 11 May 2008 14:15:08 -0700 (PDT), "[email hidden]"

    may have said:

    Many Thanks Andrew - any idea of the parameters involved..? If the
    frame stack height is, say 35.3mm, a 34mm stack height headset is OK
    or too small or a 36mm stack height headset is OK or too big?

    In my experience, if the steerer projection is at or up to 2mm under
    the stack height, the headset will fit as-is. If the steerer
    projection is greater than the stack height, you may be able to take
    up the space by recycling washers or spacers that are present in the
    old headset, or the steerer can be shortened if absolutely necessary.
    I have not had to do more than just fiddle with washers to get a 1"
    threaded headset to fit in place of an existing threaded headset (when
    not changing to a different fork) in any of the headsets that I've
    replaced in the past two years. Admittedly, that's not a lot of
    units, but threaded headsets seem much less variable than threadless,
    and most of those that don't fit without modification seem to have a
    slightly lower height, which is where adding a washer from the old one
    becomes a useful tactic. Your mileage may vary, but the chances are
    good that you will have no problem or can cope with the one that you
    encounter.

    This is something that I guess I need to do, too. I noticed the Tange
    headset was loose on my Myata 914. The locknut is a cap type nut,and
    although a spacer was present, the cap / locknut wouldn't go down far
    enough to hold the cone. Then I was looking at some pictures of a
    similar bike, and noticed a bracket (absent from my bike) for mounting
    a front reflector. which was effectively another spacer.

  10. On May 11, 3:42 pm, "[email hidden]" <[email hidden]>

    Quoted message said:

    I need to buy a new 1" threaded headset for my winter bike but I am
    being confronted with 'stack height' while trying to buy one... What
    is it?

    I have measured up the bike and I'm hoping someone can give me some
    free advice:

    1) From the top of the forks shoulder, where the bottom of the
    existing headset bearing housing rests, to the bottom of the headtube
    = 12.8mm

    2) From the top of the headtube to the top of the forks thread, with
    the existing headset locking ring removed, = 22.5mm

    3) Therefore, is the stack height 12.8 + 22.5 = 35.3 ?????

    Many thanks in advance for all your speedy replies - this is an
    emergency as I haven't got my summer bike together yet either.

    if you happened to need spacers, these guys have some carbon spacer at
    really low prices
    http://www.bikingthings.com/2fihesp11cas.html

  11. Quoted message said:

    Many Thanks Andrew - any idea of the parameters involved..? If the
    frame stack height is, say 35.3mm, a 34mm stack height headset is OK
    or too small or a 36mm stack height headset is OK or too big?

    If the headset stack is too small you can always add spacers to make up
    the difference. If it's too tall, you're generally SOL.

    --

    John ([email hidden])

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