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Wheelbuilding - How much tension is enough?

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Cycling Equipment
Published
7 January 2008
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Luke Forward
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  1. Hello fellows. I'm a amature wheelbuilder from Taiwan. Having a few
    expriences in wheelbuilding but for somehow a little comfued with
    spoke tension. Mostly, I build wheels with Alexrims 32H and DT plain
    guage(14G), x3 pattern. I believe in the-higher-tension-the-better
    theory but I can't get any official resource saying how high is too
    high for a given rim.

    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel. They work fine so far, never heard any faulty feedback.

    Rim I have built: Alexrims ACE-18, G2000 and other single wall modles.
    MAVIC X221.

    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?

    any ideas?

  2. Luke Forward said:

    I'm a amature wheelbuilder from Taiwan. Having a few expriences in
    wheelbuilding but for somehow a little comfued with spoke tension.
    Mostly, I build wheels with Alexrims 32H and DT plain guage(14G), x3
    pattern. I believe in the-higher-tension-the-better theory but I
    can't get any official resource saying how high is too high for a
    given rim.

    Quoted message said:

    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel. They work fine so far, never heard any faulty feedback.

    Quoted message said:

    Rim I have built: Alexrims ACE-18, G2000 and other single wall
    modles. MAVIC X221.

    Quoted message said:

    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?

    Before any rim manufacturers listed maximum tension, and I still don't
    see where they get their numbers, a method was outlined in "the
    Bicycle Wheel" that comes up here in this newsgroup by doubters.

    http://tinyurl.com/22v535

    This method has been useful for double walled rims that have eyelets
    and sockets. After rims began cracking and losing spoke tension
    because they had no sockets that distribute spoke loads, tension
    specifications were introduced. However, these did not stop rims from
    cracking at spoke holes.

    Jobst Brandt

  3. Quoted message said:
    Luke Forward said:

    I'm a amature wheelbuilder from Taiwan.  Having a few expriences in
    wheelbuilding but for somehow a little comfued with spoke tension.
    Mostly, I build wheels with Alexrims 32H and DT plain guage(14G), x3
    pattern.  I believe in the-higher-tension-the-better theory but I
    can't get any official resource saying how high is too high for a
    given rim.
    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel.  They work fine so far, never heard any faulty feedback.
    Rim I have built: Alexrims ACE-18, G2000 and other single wall
    modles.  MAVIC X221.
    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?

    Before any rim manufacturers listed maximum tension, and I still don't
    see where they get their numbers,

    Perhaps they [rim manufacturers] get "their numbers" [for maximum
    spoke tension] by running the tension up until the rim bed fails under
    actual use. IOW, they test their product.

    Quoted message said:

    a method was outlined in "the
    Bicycle Wheel" that comes up here in this newsgroup by doubters.

    http://tinyurl.com/22v535

    Have you updated that book to reflect the *reality* of currently
    available rims built to modern configurations (IOW, highly dished
    130mm o/l/d 9/10sp rear wheels)?

    Quoted message said:


    This method has been useful for double walled rims that have eyelets
    and sockets.  After rims began cracking and losing spoke tension
    because they had no sockets that distribute spoke loads, tension
    specifications were introduced.  However, these did not stop rims from
    cracking at spoke holes.

    Classic OSAF.

  4. Quoted message said:

    Have you updated that book to reflect the *reality* of currently
    available rims built to modern configurations (IOW, highly dished
    130mm o/l/d 9/10sp rear wheels)?

    Highly-dished wheels are nothing new. Putting "ultra-6" freewheels on 120mm
    hubs generally required an extra 1mm spacer on the freewheel side, and the
    126mm 8-speed systems were dreadfully overdished.

    --Mike--
    Chain Reaction Bicycles
    www.ChainReaction.com

    "Ozark Bicycle" <[email hidden]> wrote in message
    news:[email hidden]...

    Quoted message said:
    Luke Forward said:

    I'm a amature wheelbuilder from Taiwan. Having a few expriences in
    wheelbuilding but for somehow a little comfued with spoke tension.
    Mostly, I build wheels with Alexrims 32H and DT plain guage(14G), x3
    pattern. I believe in the-higher-tension-the-better theory but I
    can't get any official resource saying how high is too high for a
    given rim.
    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel. They work fine so far, never heard any faulty feedback.
    Rim I have built: Alexrims ACE-18, G2000 and other single wall
    modles. MAVIC X221.
    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?

    Before any rim manufacturers listed maximum tension, and I still don't
    see where they get their numbers,

    Perhaps they [rim manufacturers] get "their numbers" [for maximum
    spoke tension] by running the tension up until the rim bed fails under
    actual use. IOW, they test their product.

    Quoted message said:

    a method was outlined in "the
    Bicycle Wheel" that comes up here in this newsgroup by doubters.

    http://tinyurl.com/22v535

    Have you updated that book to reflect the *reality* of currently
    available rims built to modern configurations (IOW, highly dished
    130mm o/l/d 9/10sp rear wheels)?

    Quoted message said:


    This method has been useful for double walled rims that have eyelets
    and sockets. After rims began cracking and losing spoke tension
    because they had no sockets that distribute spoke loads, tension
    specifications were introduced. However, these did not stop rims from
    cracking at spoke holes.

    Classic OSAF.

  5. Mike Jacoubowsky said:
    Quoted message said:

    Have you updated that book to reflect the *reality* of currently
    available rims built to modern configurations (IOW, highly dished
    130mm o/l/d 9/10sp rear wheels)?

    Highly-dished wheels are nothing new. Putting "ultra-6" freewheels on 120mm
    hubs generally required an extra 1mm spacer on the freewheel side, and the
    126mm 8-speed systems were dreadfully overdished.

    Proving that Brandt is even in more dire need of updating??? ;-)

    Seriously, though, IIRC, "ultra-6" FWs occupied the same space as a
    5sp FW. And 126mm 8sp wheels were never all that common.

  6. Mike Jacoubowsky said:


    Perhaps they [rim manufacturers] get "their numbers" [for maximum
    spoke tension] by running the tension up until the rim bed fails under
    actual use. IOW, they test their product.

    That seems wildly unlikely considering that recommended tensions for
    hefty touring and downhill MTB rims tend to be similar if not
    identical to the recommended tensions for lightweight road rims. If
    the recommendations are the results of any kind of testing, they are
    simply designing the rims wrong.

    Chalo

  7. Chalo said:
    Mike Jacoubowsky said:

    Perhaps they [rim manufacturers] get "their numbers" [for maximum
    spoke tension] by running the tension up until the rim bed fails under
    actual use. IOW, they test their product.

    That seems wildly unlikely considering that recommended tensions for
    hefty touring and downhill MTB rims tend to be similar if not
    identical to the recommended tensions for lightweight road rims. If
    the recommendations are the results of any kind of testing, they are
    simply designing the rims wrong.

    how can that be? structurally, the only tension you need is that
    sufficient to prevent spokes going slack. [and even then, the primary
    driver of that is spoke nipple unscrewing.] tensioning higher than that
    achieves nothing structurally - certainly not increasing wheel strength.
    and with a highly dished wheel, such tension is not even possible! so
    in the real world, we're forced to compromise [shock horror - /real/
    engineers do this all the time] and use a spoke tension that is found to
    work in practice. that spoke tension for a "truck" rim is not higher
    than a lightweight road racing rim is simply recognition of engineering
    reality [stiffer rims deform less and thus, spokes are less inclined to
    go slack], not sticking to underinformed, conceptually challenged
    jobstian dogma.

  8. Ozark Bicycle said:
    Quoted message said:
    Luke Forward said:

    I'm a amature wheelbuilder from Taiwan. �Having a few expriences in
    wheelbuilding but for somehow a little comfued with spoke tension.
    Mostly, I build wheels with Alexrims 32H and DT plain guage(14G), x3
    pattern. �I believe in the-higher-tension-the-better theory but I
    can't get any official resource saying how high is too high for a
    given rim.
    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel. �They work fine so far, never heard any faulty feedback.
    Rim I have built: Alexrims ACE-18, G2000 and other single wall
    modles. �MAVIC X221.
    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?


    Before any rim manufacturers listed maximum tension, and I still don't
    see where they get their numbers,

    Perhaps they [rim manufacturers] get "their numbers" [for maximum
    spoke tension] by running the tension up until the rim bed fails under
    actual use. IOW, they test their product.

    come now - you can't possibly expect a manufacturer to be responsible
    enough to actually /test/ their product can you? i mean, all they have
    to do is read "the book" to learn that if they can somehow just keep
    increasing spoke tension, their rims get magically stronger and stronger
    - no penalties incurred. spending time on research and money on
    testing? what a waste! unless they're stupid enough to anodize their
    rims of course - we all know that /that/ is what really cracks rims -
    not inability to understand the whole
    structural/tension/anisotropy/strength of materials concept.

    Quoted message said:
    Quoted message said:

    a method was outlined in "the
    Bicycle Wheel" that comes up here in this newsgroup by doubters.

    not doubters of the benefits of bedding spokes into soft aluminum hubs
    [and rims] so that wheels remain true in use. otoh, those daring to
    point out obvious flaws in structural theory or materials theory can be
    ridiculed as unbelievers. like engineering is a matter of faith and
    extrapolation from insufficient conceptual understanding.

    Quoted message said:
    Quoted message said:


    �http://tinyurl.com/22v535

    Have you updated that book to reflect the *reality* of currently
    available rims built to modern configurations (IOW, highly dished
    130mm o/l/d 9/10sp rear wheels)?

    Quoted message said:

    This method has been useful for double walled rims that have eyelets
    and sockets. �After rims began cracking and losing spoke tension
    because they had no sockets that distribute spoke loads, tension
    specifications were introduced. �However, these did not stop rims from
    cracking at spoke holes.

    Classic OSAF.

  9. Luke Forward said:

    Hello fellows. I'm a amature wheelbuilder from Taiwan. Having a few
    expriences in wheelbuilding but for somehow a little comfued with
    spoke tension. Mostly, I build wheels with Alexrims 32H and DT plain
    guage(14G), x3 pattern. I believe in the-higher-tension-the-better
    theory but I can't get any official resource saying how high is too
    high for a given rim.

    yes you can - rim manufacturers publish max tension data. and the
    "the-higher-tension-the-better" theory is flawed since it's based on a
    one-sided consideration of the wheel spokes, and doesn't take account of
    how increasing spoke tension affects the rim.

    Quoted message said:


    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel. They work fine so far, never heard any faulty feedback.

    Rim I have built: Alexrims ACE-18, G2000 and other single wall modles.
    MAVIC X221.

    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?

    any ideas?

    some data is available by googling this group. other is available from
    the manufacturer direct. phone, email or search their websites.

  10. Luke Forward said:

    Hello fellows. I'm a amature wheelbuilder from Taiwan. Having a few
    expriences in wheelbuilding but for somehow a little comfued with
    spoke tension. Mostly, I build wheels with Alexrims 32H and DT plain
    guage(14G), x3 pattern. I believe in the-higher-tension-the-better
    theory but I can't get any official resource saying how high is too
    high for a given rim.

    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel. They work fine so far, never heard any faulty feedback.

    Rim I have built: Alexrims ACE-18, G2000 and other single wall modles.
    MAVIC X221.

    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?

    any ideas?

    Dear Luke,

    For whatever it's worth, Alex recommends various tensions in this FAQ:
    http://www.alexrims.com/support.asp?btn=11&cat=8#1

    You could email them if the rims that interest you aren't mentioned.

    Cheers,

    Carl Fogel

  11. Luke Forward said:

    Hello fellows. I'm a amature wheelbuilder from Taiwan. Having a few
    expriences in wheelbuilding but for somehow a little comfued with
    spoke tension. Mostly, I build wheels with Alexrims 32H and DT plain
    guage(14G), x3 pattern. I believe in the-higher-tension-the-better
    theory but I can't get any official resource saying how high is too
    high for a given rim.

    I used to build it with DS 150kgf /NDS 80kgf and 100kgf for a front
    wheel. They work fine so far, never heard any faulty feedback.

    Rim I have built: Alexrims ACE-18, G2000 and other single wall modles.
    MAVIC X221.

    Is there a method I can determine the best tension for a given rim?
    Or am I just not good enough at sourcing data?

    any ideas?

    "Rim manufacturers have set tension recommendations from as low as 80 Kilograms Force to as high as 230 Kilograms force. Generally, the heavier and strong the rim, the more tension it can handle. A light rim may be weight from 280 grams to 350 grams. A heavy rim may be said to weigh 450 grams or more. Additionally, rim eyelets may help distribute the load on the rim wall. A lack on eyelets on a light rim may imply less spoke tension is required. Always consult the rim manufacture for the most up to date specifications. Note that these manufactuers give specification for the wheel without tire, or without inflated tire. Tire pressure will have the effect of lowering the tension of the wheel. Generally, do not try to account for this drop by adding more tension then recommended by the manufacturer.

    Below are some specifications:Brand or Manufacturer Model Front wheel
    NOTE: measure rotor side
    if a disc hub Rear Wheel- right side (chain side)
    Bontrager® Race X Lite Aero Carbon 91 to 136 Kgf 122 to 181 Kgf
    Race X Lite Aero 91 to 136 Kgf 122 to 181 Kgf
    Race X Lite 94 to 136 Kgf 122 to 181 Kgf
    Race Lite Tandem 100 to 159 Kgf 100 to 150 Kgf
    Race Lite 77 to 127 Kgf 86 to 159 Kgf
    Race X Lite ATB 50 to 132 Kgf not availabe
    Race Lite 29-inch ATB , Race Lite 29-inch Disc Compatible
    2003 Race Lite Tubeless, Race Lite Tubeless Disc Specific
    Race Tubeless, Race 29-inch Disc Compatible
    Select Disc Compatible, Select ATB
    Select Hybrid, Select road 50 to 132 Kgf 50 to 132 Kgf
    Superstock 29-inch Disc Compatible 54 to 132 Kgf 54 to 132 Kgf
    Superstock Disc Compatible 54 to 132 Kgf 54 to 132 Kgf
    Superstock 54 to 132 Kgf 54 to 132 Kgf
    Campagnolo® Eurus Wheel 60-80 Kgf 95-115 Kgf
    Neutron Wheel 60-70 Kgf 120 to 140 Kgf
    Hyperon Wheel 60-80 Kgf 110 to 130 Kgf
    Proton Wheel 50 to 70 Kgf 120 to 140 Kgf
    Scirocco Wheel 60 to 80 Kgf 85 to 105 Kgf
    Zonda tangent spokes 60 to 80 Kgf
    radial spoke 75 to 95 Kgf 90 to 110 Kgf
    Mavic® Crossride® Ceramic 70 - 90 Kgf 70 - 90 Kgf
    Crossride® Disc 90- 125 Kgf 115 - 145 Kgf
    Classics SSC® 80 - 100 Kgf 80 - 100 Kgf
    Crossroc® UST®, Crossroc UST® Disc 90 - 120 Kgf 90 - 120 Kgf
    Cosmic® Elite 110 to 140 kgf 110 to 140 kgf
    Ksyrium® Elite 100-130 Kgf 120-145 Kgf
    Ksyrium SSC 90 - 110 kgf 130 - 150 kgf
    Crossmax SL Disc 07
    and SLR Disc
    110 -145 kgf 115 - 150kgf
    Crossmax® ST Disc 115- 150 Kgf 115 - 150 Kgf
    Crossmax ST
    105-150 kgf 115-150 kgf
    Crossmax SLR Disc LEFTY 110 - 145 kgf ---
    Crossmax® SLR 100 - 130 kgf 115 - 150 kgf
    Crossmax® SX 105 - 150 kgf 105 - 150 kgf
    Crosstrail &
    Crosstrail Disc 90-125kgf 110-140kgf
    Cosmic® Carbone SL Premium ® 105-145 kgf 120-160 kgf
    Cosmic® Carbone SSC® --- 130-150 kgf
    Cosmos® --- 100-120 kgf
    Shimano® Wheels WH-M959, WH-M575, WH-M540 98 to 118 Kgf 105 to 128 Kgf
    WH-M7701 (also for carbon) 105 to 160 Kgf 98 to 140 Kgf
    WH-7700 and 6500 98 to 118 Kgf 105 to 128 Kgf"

    Quoted from the Park Tool Website:

    parktool.comreadhowto.asp

    You should call the manufacturer(s) directly for the specific models you are dealing with.

  12. jim beam said:


    so
    in the real world, we're forced to compromise [shock horror - /real/
    engineers do this all the time] and use a spoke tension that is found to
    work in practice.

    In this case, I think the "compromise" is to establish a tension that
    won't summarily collapse the manufacturer's flimsiest rim, and then
    recommend it for all the rims regardless of intended load or rim cross-
    section or spoke bed thickness or hoop diameter.

    Quoted message said:

    that spoke tension for a "truck" rim is not higher
    than a lightweight road racing rim is simply recognition of engineering
    reality [stiffer rims deform less and thus, spokes are less inclined to
    go slack], not sticking to underinformed, conceptually challenged
    jobstian dogma.

    Out here in the real world, heavier rims that carry heavier loads get
    higher tension, just as they should. This puts the manufacturer's
    tension recommendations into the same bin with fine print of the
    "warranty void if actually used for anything" variety.

    Chalo

  13. Chalo said:
    jim beam said:

    so
    in the real world, we're forced to compromise [shock horror - /real/
    engineers do this all the time] and use a spoke tension that is found to
    work in practice.

    In this case, I think the "compromise" is to establish a tension that
    won't summarily collapse the manufacturer's flimsiest rim, and then
    recommend it for all the rims regardless of intended load or rim cross-
    section or spoke bed thickness or hoop diameter.

    "collapse" is insufficient criteria - as decades of jobstian
    over-tension induced rim cracking evidence.

    Quoted message said:


    Quoted message said:

    that spoke tension for a "truck" rim is not higher
    than a lightweight road racing rim is simply recognition of engineering
    reality [stiffer rims deform less and thus, spokes are less inclined to
    go slack], not sticking to underinformed, conceptually challenged
    jobstian dogma.

    Out here in the real world, heavier rims that carry heavier loads get
    higher tension,

    you contradict yourself.

    Quoted message said:

    just as they should. This puts the manufacturer's
    tension recommendations into the same bin with fine print of the
    "warranty void if actually used for anything" variety.

    so you don't pay attention to the specs the engineers provide you when
    machining airplane components? tell me, what kinds of planes have you
    worked on parts for, and what do i need to avoid?

  14. "Seriously, though, IIRC, "ultra-6" FWs occupied the same space as a
    5sp FW. And 126mm 8sp wheels were never all that common."

    The ultra-6 mechanism billed itself as being able to fit into the same
    space, but reality proved otherwise. They were a bit wider, and (depending
    upon the hub) often required either the use of an additional 1mm spacer on
    the freewheel side, or filing away the inside of the chainstay/dropout
    junction a bit, or both.

    --Mike-- Chain Reaction Bicycles
    www.ChainReactionBicycles.com

    "Ozark Bicycle" <[email hidden]> wrote in message
    news:[email hidden]...

    Mike Jacoubowsky said:
    Quoted message said:

    Have you updated that book to reflect the *reality* of currently
    available rims built to modern configurations (IOW, highly dished
    130mm o/l/d 9/10sp rear wheels)?

    Highly-dished wheels are nothing new. Putting "ultra-6" freewheels on
    120mm
    hubs generally required an extra 1mm spacer on the freewheel side, and the
    126mm 8-speed systems were dreadfully overdished.

    Proving that Brandt is even in more dire need of updating??? ;-)

    Seriously, though, IIRC, "ultra-6" FWs occupied the same space as a
    5sp FW. And 126mm 8sp wheels were never all that common.

  15. Quoted message said:

    Dear Luke,

    For whatever it's worth, Alex recommends various tensions in this FAQ:
    http://www.alexrims.com/support.asp?btn=11&cat=8#1

    You could email them if the rims that interest you aren't mentioned.

    Cheers,

    Carl Fogel

    Thank for replying, Carl.
    I checked that webpage monthes ago and at that time there wasn't much
    information available.
    And yes, I should have had mailed the manufacturor beforehand.

    To other builders, despite argueing spoke tension theory, would you
    mind sharing your preference on tension with specific wheel?
    I think it's logical to give diffrent tension due to different lacing
    pattern and components(rim, hub, spoke etc.)
    Again, if you don't mind, share your wheel spec.

  16. Mike Jacoubowsky said:

    "Seriously, though, IIRC, "ultra-6" FWs occupied the same space as a
    5sp FW. And 126mm 8sp wheels were never all that common."

    The ultra-6 mechanism billed itself as being able to fit into the same
    space, but reality proved otherwise. They were a bit wider, and (depending
    upon the hub) often required either the use of an additional 1mm spacer on
    the freewheel side, or filing away the inside of the chainstay/dropout
    junction a bit, or both.

    Ultra-6 was a long time ago and my recollections are a bit foggy; I
    guess we differ around the term "often required". My recollection was
    being able to unscrew the original 5sp FW and swap in an Ultra-6
    cleanly and simply. I'm sure you're correct that certain hubs,
    dropouts, etc., required more fussing.

  17. Luke Forward said:
    Quoted message said:

    Dear Luke,

    For whatever it's worth, Alex recommends various tensions in this FAQ:
    http://www.alexrims.com/support.asp?btn=11&cat=8#1

    You could email them if the rims that interest you aren't mentioned.

    Cheers,

    Carl Fogel

    Thank for replying, Carl.
    I checked that webpage monthes ago and at that time there wasn't much
    information available.
    And yes, I should have had mailed the manufacturor beforehand.

    To other builders, despite argueing spoke tension theory, would you
    mind sharing your preference on tension with specific wheel?
    I think it's logical to give diffrent tension due to different lacing
    pattern and components(rim, hub, spoke etc.)

    hub makes no difference. lacing makes no difference. spoke count makes
    no difference. tension is a determined by the rim manufacturer only.
    they all have specs for their products.

    Quoted message said:

    Again, if you don't mind, share your wheel spec.

  18. Ozark Bicycle said:
    Mike Jacoubowsky said:

    "Seriously, though, IIRC, "ultra-6" FWs occupied the same space as a
    5sp FW. And 126mm 8sp wheels were never all that common."

    The ultra-6 mechanism billed itself as being able to fit into the same
    space, but reality proved otherwise. They were a bit wider, and (depending
    upon the hub) often required either the use of an additional 1mm spacer on
    the freewheel side, or filing away the inside of the chainstay/dropout
    junction a bit, or both.

    Ultra-6 was a long time ago and my recollections are a bit foggy; I
    guess we differ around the term "often required". My recollection was
    being able to unscrew the original 5sp FW and swap in an Ultra-6
    cleanly and simply. I'm sure you're correct that certain hubs,
    dropouts, etc., required more fussing.

    When I swapped my six-speed standard for a SunTour ultra-7, I had to add
    a 1mm spacer on the right to keep the chain from grinding on the dropout
    (1981 Raleigh Pro, Campy dropout). Not exactly the same thing as you
    and Mike are arguing, but I would tend to believe Mike on this based on
    my experience.

    Granted, the Raleigh's dropout is now perilously close to the smallest
    9-speed cog I currently have on the bike (rear triangle "sprung" rather
    than being realigned to 130), so maybe this bike is an exceptional case.

    Mark J.

  19. On Jan 8, 10:15 am, Mark <[email hidden]>

    Quoted message said:
    Ozark Bicycle said:
    Mike Jacoubowsky said:

    "Seriously, though, IIRC, "ultra-6" FWs occupied the same space as a
    5sp FW. And 126mm 8sp wheels were never all that common."

    Quoted message said:
    Quoted message said:

    The ultra-6 mechanism billed itself as being able to fit into the same
    space, but reality proved otherwise. They were a bit wider, and (depending
    upon the hub) often required either the use of an additional 1mm spaceron
    the freewheel side, or filing away the inside of the chainstay/dropout
    junction a bit, or both.

    Quoted message said:

    Ultra-6 was a long time ago and my recollections are a bit foggy; I
    guess we differ around the term "often required". My recollection was
    being able to unscrew the original 5sp FW and swap in an Ultra-6
    cleanly and simply. I'm sure you're correct that certain hubs,
    dropouts, etc., required more fussing.

    When I swapped my six-speed standard for a SunTour ultra-7, I had to add
    a 1mm spacer on the right to keep the chain from grinding on the dropout
    (1981 Raleigh Pro, Campy dropout).  Not exactly the same thing as you
    and Mike are arguing, but I would tend to believe Mike on this based on
    my experience.

    OTOH, I swapped 5sp FWs for Ultra-5 FWs on a few bikes "way back when"
    without any action than unscrewing the 5sp and screwing on the
    Ultra-6.

    Also, an Ultra-7sp *is* noticeably
    wider than a "standard" 6sp; 5sp and Ultra-6 are much closer - that
    was part of the original intent of the design.

    Quoted message said:


    Granted, the Raleigh's dropout is now perilously close to the smallest
    9-speed cog I currently have on the bike (rear triangle "sprung" rather
    than being realigned to 130), so maybe this bike is an exceptional case.

    Mark J.

  20. Quoted message said:
    Quoted message said:
    Quoted message said:

    Seriously, though, IIRC, "ultra-6" FWs occupied the same space as a
    5sp FW. And 126mm 8sp wheels were never all that common.

    Quoted message said:
    Mike Jacoubowsky said:

    The ultra-6 mechanism billed itself as being able to fit into the same
    space, but reality proved otherwise. They were a bit wider, and (depending
    upon the hub) often required either the use of an additional 1mm spacer on
    the freewheel side, or filing away the inside of the chainstay/dropout
    junction a bit, or both.

    Ozark Bicycle said:

    Ultra-6 was a long time ago and my recollections are a bit foggy; I
    guess we differ around the term "often required". My recollection was
    being able to unscrew the original 5sp FW and swap in an Ultra-6
    cleanly and simply. I'm sure you're correct that certain hubs,
    dropouts, etc., required more fussing.

    Japanese five speeds generally ran a slightly (1~2mm) wider right side
    spacing than Euro freewheels.
    --
    Andrew Muzi
    www.yellowjersey.org
    Open every day since 1 April, 1971

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